KOMATSU HD465-7E0 HD605-7E0 DUMP TRUCK FIELD ASSEMBLY INSTRUCTION MANUAL (GEN00046-04) – PDF DOWNLOAD

Description

KOMATSU HD465-7E0 HD605-7E0 DUMP TRUCK FIELD ASSEMBLY INSTRUCTION MANUAL (GEN00046-04)

KOMATSU HD465-7E0 HD605-7E0 DUMP TRUCK FIELD ASSEMBLY INSTRUCTION MANUAL (GEN00046-04) – PDF DOWNLOAD: 

IMAGE PREVIEW:

DESCRIPTION:

KOMATSU HD465-7E0 HD605-7E0 DUMP TRUCK FIELD ASSEMBLY INSTRUCTION MANUAL (GEN00046-04)

PUBLICATION NUMBER:GEN00046-04

SERIAL NUMBERS:
HD465-10001-10037
HD465- 10101 and up
HD605- 8001- 8032
HD605- 10101 and up

TABLE OF CONTENTS:

KOMATSU HD465-7E0 HD605-7E0 DUMP TRUCK FIELD ASSEMBLY INSTRUCTION MANUAL (GEN00046-04)

COVER........................................................................................................  1
CONTENTS.....................................................................................................  2
1. Major points changed from model 7.........................................................................  4
2. Outline of division.......................................................................................  4
3. Dimensions of main components.............................................................................  5
4. Rough schedule of assembly and welding4. Rough schedule of assembly and welding...........................  6
5. List of equipments, tools, and consumables................................................................  9
6. Assembly process No....................................................................................... 11
	List of jigs, tools, and consumables..................................................................... 11
	0010 Oil, grease, and coolant............................................................................ 12
	0020 Levels of oil, grease, and coolant.................................................................. 13
	0030 Positioning rear axle assembly...................................................................... 14
	0040 Installing rear suspension.......................................................................... 15
	0050 Installing of axle rod (upper)...................................................................... 16
	0060 Slinging bare machine............................................................................... 17
	0070 Installing rear axle assembly (Connecting axle rods)................................................ 18
	0080 Connecting rear suspension.......................................................................... 19
	0090 Positioning bare machine............................................................................ 20
	0100 Installing right front axle (Connecting A-arm)...................................................... 21
	0110 Installing right front axle (Connecting suspension)................................................. 22
	0120 Installing right front axle (Connecting steering cylinder and tie rod).............................. 23
	0130 Installing right front axle (Connecting brake hose)................................................. 24
	0140 Installing right front axle (Connecting piping for automatic suspension)............................ 25
	0145 Connection and fixing of right front axle wiring harness (ABS specification)........................ 27
	0150 Installing tire and wheel assembly.................................................................. 28
	0160 Installing body hinge grease tube................................................................... 29
	0165 Installation of rear monitor........................................................................ 30
	0170 Installing drive shaft.............................................................................. 31
	0180 Connecting cooling hose............................................................................. 32
	0190 Connecting brake actuating hose..................................................................... 33
	0195 Connection and fixing of rear centralized lubrication hoses [4-point greasing....................... 34
	0200 Installing right front support...................................................................... 35
	0210 Installing R.H platform assembly.................................................................... 36
	0215 Fixing of ORBCOMM antenna cable..................................................................... 37
	0216 Installation of ORBCOMM antennal pole............................................................... 38
	0220 Installing of fire prevention cover................................................................. 39
	0221 Installation of fire prevention cover (Sand terrain specification).................................. 40
	0230 Installing right fender............................................................................. 41
	0231 Installation of right fender (Side lamp specification).............................................. 42
	0240 Installing L.H catwalk assembly..................................................................... 43
	0250 Installing L.H handrail............................................................................. 44
	0251 Installation of cab side step (Diagonal ladder specification)....................................... 45
	0252 Installation of diagonal ladder 1 (Diagonal ladder specification)................................... 46
	0253 Installation of diagonal ladder 2 (Diagonal ladder specification)................................... 47
	0254 Installation of diagonal ladder 3 (Diagonal ladder specification)................................... 48
	0255 Assembly of diagonal ladder (Diagonal ladder specification)......................................... 49
	0256 Installation of under view mirror (Diagonal ladder specification)................................... 50
	0260 Installing radio antenna and fixing its cable....................................................... 51
	0270 Installing L.H fender............................................................................... 52
	0271 Installation of left fender (Side lamp specification)............................................... 53
	0280 Installing left side mudguard....................................................................... 54
	0290 Installing right side mudguard...................................................................... 55
	0295 Installation of R.H exhaust pipe cover (Muffler specification)...................................... 56
	0296 Installation of R.H exhaust pipe cover (Exhaust selector box specification)......................... 57
	0300 Installing transmission underguard.................................................................. 58
	0305 Installation of radiator curtain (Radiator curtain specification and sand terrain specification).... 59
	0310 Removing hoist cylinder bracket..................................................................... 60
	0320 Removing hoist piping blind plate................................................................... 61
	0330 Welding body........................................................................................ 62
	0340 Slinging body....................................................................................... 63
	0350 Installing hinge pin................................................................................ 64
	0360 Connecting hoist cylinder........................................................................... 65
	0370 Welding protective cover by actually positioning it on machine...................................... 66
	0380 Installing body mount............................................................................... 67
	0390 Procedure for adjusting body mount shim............................................................. 68
	0395 Welding front body mount bracket.................................................................... 69
	0400 Welding exhaust tube by actually positioning it on machine.......................................... 70
	0405 Installation of grease junction tube [4-point greasing specification]............................... 71
	0410 Installing poke ejector............................................................................. 72
	0420 Installing body lock pin............................................................................ 73
	0430 Installing body mudguard............................................................................ 74
	0440 Connecting dump sensor.............................................................................. 75
	0450 Procedure for adjusting dump sensor................................................................. 76
	0460 Calibrating dump control............................................................................ 77
	0470 Bleeding air from brake system (Preparation)........................................................ 78
	0480 Bleeding air from brake system (Front).............................................................. 79
	0490 Bleeding air from brake system (Rear)............................................................... 80
	0500 Adjusting suspension................................................................................ 81
	0510 Greasing (Right front axle)......................................................................... 82
	0520 Greasing (Hoist cylinder)........................................................................... 83
	0530 Greasing (Rear suspension and axle rod)............................................................. 84
	0540 Painting............................................................................................ 85
	0550 Sticking body decal................................................................................. 86
	0560 Removing jig........................................................................................ 87
	0570 Adjusting angles of mirrors......................................................................... 88
	0580 Checking/Adding lubricants.......................................................................... 89
	C-0010 Preparation of welding body....................................................................... 90
	C-0020 Assembly of split body............................................................................ 91
	C-0030 Tack welding body................................................................................. 92
	C-0040 Welding body...................................................................................... 93
	C-0050 Welding body instruction (1/2).................................................................... 94
	C-0060 Welding body instruction (2/2).................................................................... 95
	C-0070 Turn over the body................................................................................ 96
	C-0080 Welding body protector (1/2)...................................................................... 97
	C-0090 Welding body protector (2/2)...................................................................... 98
	C-0100 Finishing and painting welded parts of body....................................................... 99
	C-0110 Reworking on body (Exhaust selector box specification)............................................100
	C-0120 Welding of body exhaust pipe (Exhaust selector box specification).................................101
Appendix : Field assembly inspection report..................................................................102

PLEASE NOTE:

⦁ This is the same manual used by the DEALERSHIPS to SERVICE your vehicle.
⦁ The manual can be all yours – Once payment is complete, you will be taken to the download page from where you can download the manual. All in 2-5 minutes time!!
⦁ Need any other service / repair / parts manual, please feel free to contact us at heydownloadss @gmail.com . We may surprise you with a nice offer