★ TRUSTED BY 321,897+ PROFESSIONALS WORLDWIDE
๐Ÿข
Trusted Business
Verified & Licensed
๐Ÿ›ก๏ธ
Virus Free Files
100% Safe Downloads
๐Ÿ”’
Secure Payment
SSL Protected
โšก
Instant Delivery
Available Immediately
Sale!

Komatsu HD785-8 Dump Truck Shop Manual SEN06772-11 – PDF DOWNLOAD

Original price was: $86.95.Current price is: $42.95.

Komatsu HD785-8 Dump Truck Shop Manual SEN06772-11 – PDF DOWNLOAD

SERIAL NUMBERS 50001 and up

โšก
Instant PDF Download
Available immediately
๐Ÿ’พ
Save to Your Device
Download & keep forever
๐Ÿ›ก๏ธ
Antivirus Scanned
100% virus-free
๐ŸŒ
Trusted Worldwide
175,000+ customers

Description

Komatsu HD785-8 Dump Truck Shop Manual SEN06772-11 – PDF DOWNLOAD

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

Komatsu HD785-8 Dump Truck Shop Manual SEN06772-11 – PDF DOWNLOAD

SERIAL NUMBERS 50001 and up

FOREWORD, SAFETY, BASIC INFORMATION:
HOW TO READ THE SHOP MANUAL:
โ€ข Some of the attachments and options described in this shop manual may not be available in some areas. If
they are required, consult your Komatsu distributor.
โ€ข The materials and specifications are subject to change without notice.
โ€ข Shop Manuals are available for โ€œmachine partโ€ and โ€œengine partโ€. For the engine unit, see the shop manual
for the machine which has the same engine model.
โ€ข Actual machine may differ from the images which are contained in this manual. A typical model is shown in
the illustrations of this shop manual.
Composition of the shop manual:
This shop manual contains technical information necessary to perform services in workshops. It is divided into
the following chapters for the ease of use.
00 INDEX AND FOREWORD
This section describes the index, foreword, safety, and basic information.
01 SPECIFICATIONS
This section describes the specifications of the machine.
10 STRUCTURE AND FUNCTION
This section describes the structure and operation of each component with respect to each system. โ€œSTRUCTURE
AND FUNCTIONโ€ is helpful in not only understanding the structure of each component but performing
troubleshooting.
20 STANDARD VALUE TABLE
This section describes the standard values for new machine and failure criteria for testing and adjusting, and
troubleshooting. Use the standard values table to check the standard values for testing and adjusting, and judge
troubles in troubleshooting.

TABLE OF CONTENTS:

Komatsu HD785-8 Dump Truck Shop Manual SEN06772-11 – PDF DOWNLOAD

COVER 1
00 INDEX AND FOREWORD 3
INDEX 4
FOREWORD, SAFETY, BASIC INFORMATION 29
HOW TO READ THE SHOP MANUAL 29
SAFETY NOTICE FOR OPERATION 31
PRECAUTIONS TO PREVENT FIRE 39
ACTIONS IF FIRE OCCURS 41
PRECAUTIONS WHEN YOU DISPOSE OF WASTE MATERIALS 42
ENGINE TECHNOLOGY TO CONFORM EXHAUST GAS EMISSION 43
PRECAUTIONS FOR HANDLING HYDRAULIC EQUIPMENT 44
PRECAUTIONS WHEN YOU DISCONNECT AND CONNECT PIPINGS 47
PRECAUTIONS WHEN YOU HANDLE ELECTRICAL EQUIPMENT 54
PRECAUTIONS FOR HANDLING FUEL SYSTEM EQUIPMENT 56
PRECAUTIONS FOR HANDLING INTAKE SYSTEM EQUIPMENT 57
PRACTICAL USE OF KOMTRAX 58
DISCONNECT AND CONNECT PUSH-PULL TYPE COUPLER 59
METHOD FOR DISCONNECTING AND CONNECTING TYPE 1 PUSH-PULL TYPE COUPLER 59
METHOD FOR DISCONNECTING AND CONNECTING TYPE 2 PUSH-PULL TYPE COUPLER 60
METHOD FOR DISCONNECTING AND CONNECTING TYPE 3 PUSH-PULL TYPE COUPLER 61
PRECAUTIONS FOR DISCONNECTION AND CONNECTION OF CONNECTORS 63
METHOD FOR DISCONNECTING AND CONNECTING DEUTSCH CONNECTOR 67
METHOD FOR DISCONNECTING AND CONNECTING SLIDE LOCK TYPE CONNECTOR 68
METHOD FOR DISCONNECTING AND CONNECTING CONNECTOR WITH LOCK TO PULL 70
METHOD FOR DISCONNECTING AND CONNECTING CONNECTOR WITH LOCK TO PUSH 71
METHOD FOR DISCONNECTING AND CONNECTING CONNECTOR WITH HOUSING TO ROTATE 73
STANDARD TIGHTENING TORQUE TABLE 74
CONVERSION TABLE 81
ABBREVIATION LIST 86
01 SPECIFICATION 89
CONTENTS 90
SPECIFICATIONS 91
SPECIFICATION DRAWING 91
SPECIFICATION DRAWING: HD785-8 91
SPECIFICATIONS 93
SPECIFICATIONS: HD785-8 93
WEIGHT TABLE 98
WEIGHT TABLE: HD785-8 98
FUEL, COOLANT, LUBRICANT 100
USE FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE 100
10 STRUCTURE AND FUNCTION 103
CONTENTS 104
BOOT-UP SYSTEM 109
LAYOUT DRAWING OF BOOT-UP SYSTEM 109
PRE-LUBRICATION SYSTEM 112
PRE-LUBRICATION SYSTEM DIAGRAM 112
FUNCTION OF PRE-LUBRICATION SYSTEM 112
OPERATION OF PRE-LUBRICATION SYSTEM 113
SYSTEM OPERATING LAMP SYSTEM 115
SYSTEM OPERATING LAMP SYSTEM DIAGRAM 115
FUNCTION OF SYSTEM OPERATING LAMP SYSTEM 115
OPERATION OF SYSTEM OPERATING LAMP SYSTEM 115
BATTERY DISCONNECT SWITCH 116
FUNCTION OF BATTERY DISCONNECT SWITCH 116
OPERATION OF BATTERY DISCONNECT SWITCH 116
STARTING MOTOR DISCONNECT SWITCH 117
FUNCTION OF STARTING MOTOR DISCONNECT SWITCH 117
OPERATION OF STARTING MOTOR DISCONNECT SWITCH 117
PREHEATING SYSTEM 118
PREHEATING SYSTEM DIAGRAM 118
FUNCTION OF AUTOMATIC PREHEATING SYSTEM 118
OPERATION OF AUTOMATIC PREHEATING SYSTEM 119
FUNCTION OF MANUAL PREHEATING SYSTEM 119
OPERATION OF MANUAL PREHEATING SYSTEM 119
ENGINE SHUTDOWN SECONDARY SWITCH 120
FUNCTION OF ENGINE SHUTDOWN SECONDARY SWITCH 120
OPERATION OF ENGINE SHUTDOWN SECONDARY SWITCH 120
EMERGENCY ENGINE STOP SWITCH 121
FUNCTION OF EMERGENCY ENGINE STOP SWITCH 121
OPERATION OF EMERGENCY ENGINE STOP SWITCH 121
ENGINE SYSTEM 122
LAYOUT DRAWING OF ENGINE SYSTEM 122
ENGINE CONTROL SYSTEM 124
ENGINE CONTROL SYSTEM DIAGRAM 124
OPERATION OF ENGINE CONTROL SYSTEM 125
ENGINE POWER MODE SELECTOR SYSTEM 126
ENGINE POWER MODE SELECTOR SYSTEM DIAGRAM 126
FUNCTION OF ENGINE POWER MODE SELECTOR SYSTEM 126
OPERATION OF ENGINE POWER MODE SELECTOR SYSTEM 126
AUTOMATIC IDLE STOP SYSTEM 127
FUNCTION OF AUTOMATIC IDLE STOP SYSTEM 127
OPERATION OF AUTOMATIC IDLE STOP SYSTEM 127
ENGINE SYSTEM 129
DAMPER 129
VGT 131
EGR SYSTEM 135
EGR VALVE 139
EGR COOLER 141
KCCV SYSTEM 142
KCCV 144
KDPF 146
COOLING SYSTEM 150
LAYOUT DRAWING OF COOLING SYSTEM 150
SPECIFICATIONS OF COOLING SYSTEM 151
COOLING FAN CONTROL SYSTEM 152
COOLING FAN CONTROL SYSTEM DIAGRAM 152
COOLING SYSTEM 157
COOLING FAN, HOIST PUMP 157
COOLING FAN MOTOR 165
CONTROL SYSTEM 171
LAYOUT DRAWING OF CONTROL SYSTEM PARTS 171
LAYOUT DRAWING OF CONTROL SYSTEM (MACHINE WITH MOBILE COMMUNICATION TERMINAL) 173
MACHINE MONITOR SYSTEM 175
MACHINE MONITOR SYSTEM DIAGRAM 175
FUNCTION OF MACHINE MONITOR SYSTEM 176
REARVIEW MONITOR SYSTEM 177
REARVIEW MONITOR SYSTEM DIAGRAM 177
FUNCTION OF REARVIEW MONITOR SYSTEM 177
KOMTRAX Plus SYSTEM 178
KOMTRAX Plus SYSTEM DIAGRAM 178
KOMTRAX Plus SYSTEM DIAGRAM (MACHINE WITH MOBILE COMMUNICATION TERMINAL) 180
FUNCTION OF KOMTRAX Plus SYSTEM 181
PAYLOAD METER SYSTEM 185
LAYOUT DRAWING OF PAYLOAD METER SYSTEM 185
PAYLOAD METER SYSTEM DIAGRAM 187
FUNCTION OF PAYLOAD METER SYSTEM 188
MEASURING METHOD OF MACHINE WEIGHT 189
DATA DOWNLOAD FUNCTION 190
COMMUNICATION FUNCTION WITH EXTERNAL DEVICE OTHER THAN DATA DOWNLOAD 191
MACHINE LOCK-OUT SYSTEM 193
LAYOUT DRAWING OF MACHINE LOCK-OUT SYSTEM 193
MACHINE LOCK-OUT SYSTEM DRAWING 194
FUNCTION OF MACHINE LOCK-OUT SYSTEM 195
OPERATION OF MACHINE LOCK-OUT SYSTEM 196
AUTOMATIC SUSPENSION SYSTEM 197
LAYOUT DRAWING OF AUTOMATIC SUSPENSION SYSTEM 197
FUNCTION OF AUTOMATIC SUSPENSION SYSTEM 197
CONTROL SYSTEM 200
MACHINE MONITOR 200
SWITCH PANEL 219
REARVIEW MONITOR 220
REARVIEW CAMERA 222
KOMTRAX TERMINAL 223
KOMTRAX Plus CONTROLLER 225
COMMUNICATION TERMINAL 231
WIRELESS LAN UNIT 232
TRANSMISSION CONTROLLER 233
RETARDER AND HOIST CONTROLLER 237
MONITOR CONTROLLER 241
CAN TERMINATING RESISTOR 246
ENGINE CONTROLLER 247
ABS CONTROLLER 260
SOLENOID VALVE (AUTOMATIC SUSPENSION) 265
ACCELERATOR PEDAL 266
GEAR SHIFT LEVER 268
RETARDER CONTROL LEVER 270
FUEL FEED PUMP 272
FUEL FEED PUMP SWITCH 273
HYDRAULIC SYSTEM 274
LAYOUT DRAWING OF HYDRAULIC SYSTEM 274
HYDRAULIC SYSTEM 275
HYDRAULIC TANK 275
PUMP ASSEMBLY (STEERING, HOIST) 276
PUMP ASSEMBLY (POWER TRAIN) 288
PUMP ASSEMBLY (REAR BRAKE COOLING, BRAKE CHARGE) 289
STEERING, HOIST FILTER 291
HOIST VALVE 292
POWER TRAIN SYSTEM 298
LAYOUT DRAWING OF POWER TRAIN SYSTEM 298
OPERATION OF POWER TRAIN SYSTEM 301
TRANSMISSION CONTROL SYSTEM 302
TRANSMISSION CONTROL SYSTEM DIAGRAM 302
TRANSMISSION GEAR SHIFT CONTROL SYSTEM 304
ELECTRIC MODULATION FUNCTION SYSTEM DIAGRAM 304
ELECTRIC MODULATION FUNCTION 305
GEAR SHIFT DISPLAY FUNCTION 305
HUNTING PREVENTION FUNCTION 305
TRANSMISSION INITIAL LEARNING AND ECMV CURRENT ADJUSTMENT FUNCTION 305
TRANSMISSION PROTECTION FUNCTION 306
SHIFT LEVER POSITIONS AND AUTOMATIC GEAR SHIFT RANGE 306
SAFE TRAVEL FUNCTION OF TRANSMISSION CONTROL SYSTEM 309
PROTECTION FUNCTION OF TRANSMISSION CONTROL SYSTEM 309
SELF-DIAGNOSIS FUNCTION OF TRANSMISSION CONTROL SYSTEM 309
GEAR SHIFT CONTROL SYSTEM 310
AUTOMATIC GEAR SHIFT CONTROL OF GEAR SHIFT CONTROL SYSTEM 310
SHIFT IN EACH SHIFT LEVER POSITIONS OF GEAR SHIFT CONTROL SYSTEM 311
GEAR SHIFT DISABLED TIME CONTROL OF GEAR SHIFT CONTROL SYSTEM 311
THROTTLE LIMIT FUNCTION AT F1 START AT D POSITION SETTING OF DIRECTION CONTROL SYSTEM 312
KOMATSU TRACTION CONTROL SYSTEM (KTCS) 313
KOMATSU TRACTION CONTROL SYSTEM (KTCS) DIAGRAM 313
FUNCTION OF KOMATSU TRACTION CONTROL SYSTEM (KTCS) 313
OPERATION OF KOMATSU TRACTION CONTROL SYSTEM (KTCS) 314
TRAVEL SPEED LIMITATION SYSTEM 315
TRAVEL SPEED LIMITATION SYSTEM DIAGRAM 315
FUNCTION OF TRAVEL SPEED LIMITATION SYSTEM 316
OPERATION OF TRAVEL SPEED LIMITATION SYSTEM 316
POWER TRAIN SYSTEM 319
DRIVE SHAFT 319
TORQUE CONVERTER, PTO 320
TRANSMISSION 324
TRANSMISSION CONTROL VALVE 347
LOCKUP CLUTCH ECMV 350
H, L, R, 1ST, 2ND, 3RD, 4TH CLUTCH ECMV 353
VALVE ASSEMBLY (MAIN PRESSURE VARIABLE, TORQUE CONVERTER RELIEF, MAIN FLOW RATE SELECT) 357
TRANSMISSION LUBRICATING OIL LEVEL SELECTOR VALVE 364
AXLE 366
DIFFERENTIAL 368
FINAL DRIVE 370
WORK EQUIPMENT SYSTEM 371
LAYOUT DRAWING OF WORK EQUIPMENT SYSTEM 371
HOIST CONTROL SYSTEM 373
HOIST CONTROL SYSTEM DIAGRAM 373
FUNCTION OF HOIST CONTROL SYSTEM 373
BUDDY SYSTEM 375
STRUCTURE OF BUDDY SYSTEM 375
FUNCTION OF BUDDY SYSTEM 376
OPERATION OF BUDDY SYSTEM 376
WORK EQUIPMENT SYSTEM 377
SOLENOID VALVE (COOLING FAN, HOIST SELECTOR) 377
DUMP LEVER 378
HOIST EPC VALVE 382
STEERING SYSTEM 383
LAYOUT DRAWING OF STEERING SYSTEM 383
SECONDARY STEERING SYSTEM 384
SECONDARY STEERING SYSTEM DIAGRAM 384
FUNCTION OF SECONDARY STEERING SYSTEM 384
STEERING COLUMN 385
STRUCTURE OF STEERING COLUMN 385
STEERING LINKAGE 386
STRUCTURE OF STEERING LINKAGE 386
STEERING SYSTEM 387
DEMAND VALVE 387
STEERING RELIEF VALVE 392
STEERING UNIT 393
SOLENOID VALVE (STEERING PUMP SELECTOR) 398
CROSS OVER RELIEF VALVE 399
SECONDARY STEERING PUMP 400
SECONDARY STEERING MOTOR 401
BRAKE SYSTEM 402
LAYOUT DRAWING OF BRAKE SYSTEM 402
RETARDER CONTROL 405
RETARDER CONTROL SYSTEM DIAGRAM 405
FUNCTION OF RETARDER CONTROL 406
ARSC SYSTEM 407
ARSC SYSTEM DRAWING 407
FUNCTION OF ARSC SYSTEM 407
ABS 409
LAYOUT DRAWING OF ABS 409
SYSTEM DIAGRAM OF ABS 410
FUNCTION OF ABS 411
OPERATION OF ABS 412
BRAKE SYSTEM 414
SOLENOID VALVE (PARKING BRAKE) 414
ACCUMULATOR CHARGE VALVE 415
ACCUMULATOR (BRAKE CIRCUIT) 419
BRAKE VALVE 420
SECONDARY BRAKE VALVE 423
SOLENOID VALVE (RETARDER SHUT-OFF) 424
PROPORTIONAL PRESSURE REDUCING VALVE 425
SLACK ADJUSTER 426
BRAKE COOLING OIL CONTROL VALVE 430
BRAKE 431
PARKING BRAKE 435
BRAKE SUB-TANK 436
ABS CONTROL VALVE 437
ABS CUT VALVE 438
UNDERCARRIAGE AND FRAME 439
SUSPENSION 439
STRUCTURE OF SUSPENSION 439
FUNCTION OF SUSPENSION 440
FRONT SUSPENSION 441
FUNCTION OF FRONT SUSPENSION 441
REAR SUSPENSION 442
FUNCTION OF REAR SUSPENSION 442
FRONT SUSPENSION CYLINDER 443
STRUCTURE OF FRONT SUSPENSION CYLINDER 443
FUNCTION OF FRONT SUSPENSION CYLINDER 446
OPERATION OF FRONT SUSPENSION CYLINDER 446
REAR SUSPENSION CYLINDER 449
STRUCTURE OF REAR SUSPENSION CYLINDER 449
FUNCTION OF REAR SUSPENSION CYLINDER 450
OPERATION OF REAR SUSPENSION CYLINDER 450
TIRE 451
STRUCTURE OF RADIAL TIRE 451
FUNCTION OF RADIAL TIRE 451
WORK EQUIPMENT 452
STRUCTURE OF WORK EQUIPMENT 452
CAB RELATED PARTS 453
ROPS CAB 453
STRUCTURE OF ROPS CAB 453
FUNCTION OF ROPS CAB 453
CAB MOUNT 454
STRUCTURE OF CAB MOUNT 454
FUNCTION OF CAB MOUNT 454
LIFTING SYSTEM 455
POWER LADDER SYSTEM 455
LAYOUT DRAWING OF POWER LADDER SYSTEM 455
POWER LADDER SYSTEM DIAGRAM 456
FUNCTION OF POWER LADDER SYSTEM 456
OPERATION OF POWER LADDER SYSTEM 457
POWER LADDER SYSTEM 458
POWER LADDER PUMP 458
POWER LADDER RELIEF VALVE 460
SOLENOID VALVE (POWER LADDER SHOCK REDUCTION) 462
SOLENOID VALVE (POWER LADDER RAISE AND LOWER SWITCH) 463
20 STANDARD VALUE TABLE 465
CONTENTS 466
STANDARD VALUE TABLE FOR ENGINE 467
STANDARD VALUE TABLE FOR ENGINE HD785-8 467
STANDARD VALUE TABLE FOR MACHINE 472
STANDARD VALUE TABLE FOR MACHINE: HD785-8 472
MACHINE POSTURE AND PROCEDURES TO MEASURE PERFORMANCE 492
30 TESTING AND ADJUSTING 493
CONTENTS 494
RELATED INFORMATION ON TESTING AND ADJUSTING 499
TOOLS FOR TESTING AND ADJUSTING 499
SKETCH OF TOOLS FOR TESTING AND ADJUSTING 511
ENGINE AND COOLING SYSTEM 512
TEST ENGINE SPEED 512
TEST ENGINE SPEED 512
TEST BOOST PRESSURE 516
TEST BOOST PRESSURE ON MACHINE MONITOR 516
TEST BOOST PRESSURE BY TESTING TOOL 517
TEST EXHAUST GAS TEMPERATURE 522
TEST EXHAUST GAS TEMPERATURE 522
TEST EXHAUST GAS COLOR 524
TEST EXHAUST GAS COLOR BY HANDY SMOKE CHECKER 524
TEST EXHAUST GAS COLOR BY SMOKE METER 527
CHECK AND ADJUST VALVE CLEARANCE 531
TEST VALVE CLEARANCE 531
ADJUST VALVE CLEARANCE 533
TEST COMPRESSION PRESSURE 534
TEST COMPRESSION PRESSURE 534
TEST BLOWBY PRESSURE 538
TEST BLOWBY PRESSURE 538
TEST ENGINE OIL PRESSURE 543
TEST ENGINE OIL PRESSURE ON MACHINE MONITOR 543
TEST ENGINE OIL PRESSURE BY TESTING TOOL 543
TEST EGR VALVE AND VGT OIL PRESSURE 545
TEST EGR VALVE AND VGT OIL PRESSURE 545
TEST FUEL PRESSURE 547
TEST FUEL PRESSURE 547
TEST FUEL RETURN RATE AND LEAKAGE 550
TEST FUEL RETURN RATE AND LEAKAGE 551
BLEED AIR FROM FUEL SYSTEM 557
BLEED AIR FROM FUEL SYSTEM 557
TEST FUEL CIRCUIT FOR LEAKAGE 559
TEST FUEL CIRCUIT FOR LEAKAGE 559
TEST LOW PRESSURE CIRCUIT DEVICES 560
TEST LOW PRESSURE CIRCUIT DEVICES 560
NO-INJECTION CRANKING OPERATION 565
TEST KDPF AND MUFFLER FOR LOOSENESS AND DAMAGE 566
TEST KDPF AND MUFFLER FOR LOOSENESS AND DAMAGE 566
TEST INSTALLATION OF CYLINDER HEAD COVER AND MANIFOLDS 567
TEST INSTALLATION OF CYLINDER HEAD COVER AND MANIFOLDS 567
TEST ENGINE PIPING FOR DAMAGE AND LOOSENESS 568
TEST ENGINE PIPING FOR DAMAGE AND LOOSENESS 568
CLEAN FUEL DOSER 569
CLEAN FUEL DOSER 569
WRITE INJECTOR COMPENSATION VALUE TO ENGINE CONTROLLER 572
WRITE INJECTOR COMPENSATION VALUE 572
WRITE CORRECTION FOR ASH IN SOOT ACCUMULATION TO ENGINE CONTROLLER 579
WRITE CORRECTION FOR ASH IN SOOT ACCUMULATION TO ENGINE CONTROLLER 579
TEST AND ADJUST ALTERNATOR BELT TENSION 580
TEST ALTERNATOR BELT TENSION 580
ADJUST TENSION OF ALTERNATOR BELT 581
CHECK AND ADJUST AIR CONDITIONER COMPRESSOR BELT 582
CHECK AIR CONDITIONER COMPRESSOR BELT 582
ADJUST TENSION OF AIR CONDITIONER COMPRESSOR BELT 583
TEST COOLING FAN SPEED 584
TEST COOLING FAN SPEED 584
POWER TRAIN 586
TEST POWER TRAIN OIL PRESSURE 586
TEST POWER TRAIN OIL PRESSURE 589
ADJUST SPEED SENSOR (TRANSMISSION) 607
ADJUST SPEED SENSOR (TRANSMISSION) 607
CHECK AFTER ADJUSTMENT SPEED SENSOR (TRANSMISSION) 609
CHECK AFTER ADJUSTMENT SPEED SENSOR (TRANSMISSION) 609
FLUSH TORQUE CONVERTER AND TRANSMISSION HYDRAULIC CIRCUIT 610
FLUSH TORQUE CONVERTER AND TRANSMISSION HYDRAULIC CIRCUIT 610
CLEAN MAGNET OF FINAL DRIVE CASE 612
CLEAN MAGNET OF FINAL DRIVE CASE 612
MOVE MACHINE WHICH HAS A TROUBLE IN ELECTRICAL SYSTEM 613
MOVE MACHINE WHICH HAS A TROUBLE IN ENGINE CONTROL SYSTEM 613
MOVE MACHINE WHICH HAS A TROUBLE IN TRANSMISSION CONTROL SYSTEM 615
STEERING SYSTEM 620
TEST STEERING WHEEL 620
TEST PLAY OF STEERING WHEEL 620
TEST OPERATING EFFORT OF STEERING WHEEL 620
TEST AND ADJUST STEERING CIRCUIT OIL PRESSURE 622
TEST STEERING CIRCUIT OIL PRESSURE 622
ADJUST STEERING CIRCUIT OIL PRESSURE 622
TEST OUTLET PRESSURE OF DEMAND VALVE 624
TEST OUTLET PRESSURE OF DEMAND VALVE 624
TEST OUTLET PRESSURE OF STEERING VALVE 626
TEST OUTLET PRESSURE OF STEERING VALVE 626
BLEED AIR FROM STEERING CYLINDER CIRCUIT 629
BLEED AIR FROM STEERING CYLINDER CIRCUIT 629
BRAKE SYSTEM 631
RELEASE REMAINING PRESSURE IN BRAKE ACCUMULATOR CIRCUIT 631
RELEASE REMAINING PRESSURE IN BRAKE ACCUMULATOR CIRCUIT 631
TEST WHEEL BRAKE OIL PRESSURE 632
TEST OPERATING PRESSURE OF FRONT BRAKE 632
TEST OPERATING PRESSURE OF REAR BRAKE 633
TEST OPERATING PRESSURE OF RETARDER BRAKE BY MACHINE MONITOR 635
TEST OPERATING PRESSURE OF RETARDER BRAKE BY TESTING TOOL 635
TEST AND ADJUST BRAKE ACCUMULATOR CHARGE PRESSURE 638
TEST BRAKE ACCUMULATOR CHARGE PRESSURE ON MACHINE MONITOR 638
TEST BRAKE ACCUMULATOR CHARGE PRESSURE BY TESTING TOOL 638
ADJUST BRAKE ACCUMULATOR CHARGE PRESSURE 640
TEST AND CHARGE ACCUMULATOR NITROGEN GAS PRESSURE FOR BRAKE 641
TEST ACCUMULATOR NITROGEN GAS PRESSURE FOR BRAKE 642
CHARGE ACCUMULATOR NITROGEN GAS PRESSURE FOR BRAKE 645
RELEASE NITROGEN GAS WHEN YOU DISPOSE OF ACCUMULATOR 650
TEST BRAKE PERFORMANCE 651
TEST FOOT BRAKE PERFORMANCE 651
TEST RETARDER BRAKE PERFORMANCE 651
TEST PARKING BRAKE PERFORMANCE 652
BLEED AIR FROM BRAKE CIRCUIT 654
BLEED AIR FROM FRONT BRAKE CIRCUIT 654
BLEED AIR FROM FRONT BRAKE CIRCUIT (MACHINE WITH ABS) 655
BLEED AIR FROM REAR BRAKE CIRCUIT 658
BLEED AIR FROM REAR BRAKE CIRCUIT (MACHINE WITH ABS) 659
BLEED AIR FROM PARKING BRAKE CIRCUIT 662
TEST RELEASING PRESSURE OF PARKING BRAKE 666
TEST RELEASING PRESSURE OF PARKING BRAKE BY MACHINE MONITOR 666
TEST RELEASING PRESSURE OF PARKING BRAKE ON FRONT BRAKE SIDE 666
TEST RELEASING PRESSURE OF PARKING BRAKE ON REAR BRAKE SIDE 668
TEST OPERATING PRESSURE OF SECONDARY BRAKE 670
TEST OPERATING PRESSURE OF SECONDARY BRAKE 670
RELEASE PARKING BRAKE MANUALLY 671
RELEASE FRONT PARKING BRAKE MANUALLY 671
RELEASE REAR PARKING BRAKE MANUALLY 672
TEST WEAR OF WHEEL BRAKE DISC 674
TEST WEAR AMOUNT OF FRONT BRAKE DISC 674
TEST WEAR AMOUNT OF REAR BRAKE DISC 675
HYDRAULIC SYSTEM 676
TEST AND ADJUST HOIST CIRCUIT OIL PRESSURE 676
TEST HOIST CIRCUIT OIL PRESSURE 676
ADJUST HOIST CIRCUIT OIL PRESSURE 677
TEST SOURCE PRESSURE OF HOIST CYLINDER 678
TEST SOURCE PRESSURE OF HOIST CYLINDER 678
TEST OIL PRESSURE OF HOIST EPC VALVE CIRCUIT 680
TEST SOURCE PRESSURE OF HOIST EPC VALVE 680
TEST OUTLET PRESSURE OF HOIST EPC VALVE 681
TEST COOLING FAN CIRCUIT OIL PRESSURE 684
TEST COOLING FAN CIRCUIT OIL PRESSURE 684
TEST AND ADJUST FRONT SUSPENSION CYLINDER 686
TEST FRONT SUSPENSION CYLINDER 686
ADJUST FRONT SUSPENSION CYLINDER 687
TEST AND ADJUST FRONT SUSPENSION CYLINDER (AUTOMATIC SUSPENSION SPECIFICATION) 691
TEST FRONT SUSPENSION CYLINDER (AUTOMATIC SUSPENSION SPECIFICATION) 691
ADJUST FRONT SUSPENSION CYLINDER (AUTOMATIC SUSPENSION SPECIFICATION) 692
TEST AND ADJUST REAR SUSPENSION CYLINDER 693
TEST REAR SUSPENSION CYLINDER 693
ADJUST REAR SUSPENSION CYLINDER 694
TEST OIL PRESSURE OF KTCS CIRCUIT 699
TEST OIL PRESSURE OF KTCS CIRCUIT 699
BLEED AIR FROM HYDRAULIC CIRCUIT 701
BLEED AIR FROM PISTON PUMP 701
BLEED AIR FROM HOIST CYLINDER 702
DEVICE TO GET ON OR OFF MACHINE 705
BLEED AIR FROM POWER LADDER CYLINDER 705
BLEED AIR IN POWER LADDER CYLINDER 705
CALIBRATE LADDER POSITION 706
CALIBRATE LADDER STORE POSITION 706
CALIBRATE LADDER LOWER POSITION 706
WORK EQUIPMENT 708
TEST AND ADJUST DUMP BODY POSITIONER SENSOR 708
TEST DUMP BODY POSITIONER SENSOR 708
ADJUST DUMP BODY POSITIONER SENSOR 708
LOWER DUMP BODY MANUALLY 710
LOWER DUMP BODY MANUALLY 710
LOWER DUMP BODY MANUALLY (MACHINE WITH 2 PIECES OF FORCED LOWER VALVES) 710
LIFT DUMP BODY MANUALLY 712
LIFT DUMP BODY MANUALLY 712
LIFT DUMP BODY BY BUDDY SYSTEM 713
LIFT DUMP BODY BY BUDDY SYSTEM 713
CAB RELATED PARTS 717
ADJUST TILT LOCK LEVER OF STEERING WHEEL 717
ADJUST TILT LOCK LEVER OF STEERING WHEEL 717
ADJUST PLAY OF OPERATOR’S SEAT 719
ADJUST PLAY OF OPERATOR’S SEAT 719
ADJUST DOOR LOCK LINK 720
ADJUST DOOR LOCK LINK 720
TEST AND ADJUST CLEARANCE OF ESCAPE DOOR 722
TEST CLEARANCE OF ESCAPE DOOR 722
ADJUST CLEARANCE OF ESCAPE DOOR 722
ELECTRICAL SYSTEM 723
SETTING AND ADJUSTMENT OF EACH EQUIPMENT 723
SETTING AND OPERATION OF MACHINE MONITOR 727
OPERATOR MODE 731
DISPLAY FUNCTION OF OPERATOR IDENTIFICATION INPUT SCREEN 731
CHECK FUNCTION BY LCD (LIQUID CRYSTAL DISPLAY) 733
CHECK FUNCTION OF SERVICE METER AND ODOMETER 733
SET USAGE LIMITATION SETTING AND CHANGE PASSWORD 734
TRAVEL SPEED LIMIT FUNCTION 737
SERVICE MODE 746
OPERATE SERVICE MODE 746
CHECK PRE-DEFINED MONITORING INFORMATION 748
CHECK MONITORING INFORMATION 758
ABNORMALITY RECORD MENU 776
CHECK MAINTENANCE RECORD 782
MAINTENANCE MODE SETTING 783
PHONE NUMBER ENTRY SETTING 790
DEFAULT SETTING MENU 792
TESTING MENU 814
ADJUSTMENT MENU 829
NO-INJECTION CRANKING OPERATION 851
SET PAYLOAD METER 854
COMMUNICATION WITH EXTERNAL DEVICE SPECIFICATION OF PAYLOAD METER SYSTEM 876
KOMTRAX SETTINGS MENU 884
SHOW SERVICE MESSAGE 888
OPERATE SNAP SHOT MANUALLY 889
START UP KOMTRAX TERMINAL 894
STOP USE OF KOMTRAX TERMINAL 899
STOP USE OF KOMTRAX TERMINAL (MACHINE WITH MOBILE COMMUNICATION TERMINAL) 901
DEFAULT SETTING OF KOMTRAX Plus CONTROLLER 903
DEFAULT SETTING OF KOMTRAX Plus CONTROLLER 903
DEFAULT SETTING OF WIRELESS LAN MODEM 906
DEFAULT SETTING OF WIRELESS LAN MODEM 906
CHECK WIRELESS LAN MODEM COMMUNICATION 907
DOWNLOAD DATA FROM KOMTRAX Plus CONTROLLER 908
DOWNLOAD DATA FROM KOMTRAX Plus CONTROLLER 908
DOWNLOAD DATA FROM SERVICE CONNECTOR IN CAB 908
DOWNLOAD DATA THROUGH THE SERVICE CONNECTOR OUTSIDE THE CAB (GROUND LEVEL DOWNLOAD SPECIFICATION) 910
DOWNLOAD DATA FROM WIRELESS LAN (WIRELESS LAN SPEC) 911
ADJUST AFTER REPLACEMENT OF KOMTRAX Plus CONTROLLER 913
ADJUST AFTER REPLACEMENT OF KOMTRAX Plus CONTROLLER 913
ADJUST AFTER REPLACEMENT OF WIRELESS LAN MODEM 916
ADJUST AFTER REPLACEMENT OF WIRELESS LAN MODEM 916
SETTING OF MOBILE COMMUNICATION TERMINAL 919
SETTING OF MOBILE COMMUNICATION TERMINAL 919
ADJUST REARVIEW CAMERA ANGLE 929
ADJUST REARVIEW CAMERA ANGLE 929
SET REGION OF Bluetooth(R) COMPATIBLE RADIO 930
SET REGION OF Bluetooth(R) COMPATIBLE RADIO 930
ENGINE CONTROLLER VOLTAGE CIRCUIT 932
BATTERY DISCONNECT SWITCH 933
BATTERY DISCONNECT SWITCH (MACHINE WITH MOBILE COMMUNICATION TERMINAL) 935
TEST DIODES 937
TEST DIODES BY DIGITAL TESTER 937
TEST DIODES BY ANALOG TESTER 937
Pm-CLINIC 938
PM CLINIC SERVICE 938
PM CLINIC CHECK SHEET: HD785-8 941
PERFORM QUICK PM 952
PERFORM QUICK PM 952
40 TROUBLESHOOTING 957
CONTENTS 958
RELATED INFORMATION TO TROUBLESHOOT 975
GENERAL TROUBLESHOOTING POINTS 975
TROUBLESHOOTING POINTS FOR AFTERTREATMENT SYSTEM 976
SEQUENCE OF EVENTS IN TROUBLESHOOTING 982
CHECKS BEFORE TROUBLESHOOTING 984
INSPECTION PROCEDURE BEFORE TROUBLESHOOTING 986
WALK-AROUND CHECK 986
TEST IN ACCORDANCE WITH TESTING PROCEDURE 988
CHECK FUEL LEVEL 988
Check of foreign material in fuel 989
CHECK FUEL PREFILTER 989
CHECK FUEL MAIN FILTER 991
CHECK ENGINE OIL LEVEL (OIL AMOUNT IN OIL PAN) AND TYPE 993
CHECK COOLANT LEVEL (SUB-TANK) 994
CHECK AIR CLEANER CLOGGING 995
CLEAN OUTER ELEMENT 996
REPLACE ELEMENT 998
CHECK HYDRAULIC OIL LEVEL 1000
CHECK HYDRAULIC OIL FILTER OR HYDRAULIC OIL STRAINER 1000
CHECK OIL LEVEL IN TRANSMISSION CASE 1001
CHECK OIL LEVEL IN DIFFERENTIAL CASE 1002
CHECK OIL LEVEL IN FINAL DRIVE CASE 1002
BLEED AIR FROM FUEL SYSTEM 1002
BLEED AIR FROM HYDRAULIC SYSTEM 1002
CHECK ELECTRIC EQUIPMENT 1002
PREPARATION TO TROUBLESHOOT ELECTRICAL SYSTEM 1009
CONNECT ADAPTER TO TROUBLESHOOT MONITOR 1009
CONNECT ADAPTER TO TROUBLESHOOT TRANSMISSION CONTROLLER 1009
CONNECT ADAPTER TO TROUBLESHOOT RETARDER AND HOIST CONTROLLER 1010
CONNECT ADAPTER TO TROUBLESHOOT MONITOR CONTROLLER 1010
CONNECT ADAPTER TO TROUBLESHOOT KOMTRAX TERMINAL 1013
CONNECT ADAPTER TO TROUBLESHOOT KOMTRAX Plus CONTROLLER 1013
CONNECT ADAPTER TO TROUBLESHOOT KomVision CONTROLLER 1014
CONNECT ADAPTER TO TROUBLESHOOT ABS CONTROLLER 1014
CONNECT ADAPTER TO TROUBLESHOOT ENGINE CONTROLLER 1015
CONNECT CONNECTORS FOR ENGINE RELATED PARTS 1016
DISCONNECT KomVision RADAR CONNECTOR 1020
PROCEDURE FOR TROUBLESHOOTING 1022
SYMPTOM AND TROUBLESHOOTING NUMBERS 1025
INFORMATION DESCRIBED IN TROUBLESHOOTING 1035
CONNECTOR AND WIRING HARNESS IDENTIFICATION TABLE 1038
CONNECTOR AND WIRING HARNESS IDENTIFICATION TABLE (MACHINE WITH KomVision) 1305
CONNECTOR AND WIRING HARNESS IDENTIFICATION TABLE (MACHINE WITH MOBILE COMMUNICATION TERMINAL) 1308
CONNECTOR AND WIRING HARNESS IDENTIFICATION TABLE (MACHINE WITH POWER LADDER) 1309
CONNECTOR LAYOUT 1311
CONNECTOR CONTACT IDENTIFICATION 1329
T-BRANCH BOX AND T-BRANCH ADAPTER TABLE 1371
FUSE LOCATION TABLE 1377
PRECAUTIONS FOR CLEANING AND REPLACING KDPF (KCSF and KDOC) 1382
PREPARATION TO TROUBLESHOOT MACHINE MONITOR 1386
HARNESS CHECKER ON MACHINE MONITOR LCD UNIT 1388
PREPARATION OF SHORT CIRCUIT ELECTRICAL CONNECTOR (FOR FAILURE CODES [CA1883], [CB1883], [CA3135] AND [CB3135]) 1393
FAILURE CODE TABLE 1395
TROUBLESHOOTING BY FAILURE CODE (DISPLAY OF CODE) 1428
FAILURE CODE [1500L0] 1428
FAILURE CODE [15B0NX] 1429
FAILURE CODE [15F0KM] 1433
FAILURE CODE [15F0MB] 1434
FAILURE CODE [15F7KM] 1435
FAILURE CODE [15G0MW] 1436
LIST OF NUMBER OF GEAR SHIFT WHEN FAILURE IS FOUND 1437
FAILURE CODE [15G7KM] 1438
FAILURE CODE [15H0MW] 1439
LIST OF NUMBER OF GEAR SHIFT WHEN FAILURE IS FOUND 1440
FAILURE CODE [15J0MW] 1441
LIST OF NUMBER OF GEAR SHIFT WHEN FAILURE IS FOUND 1442
FAILURE CODE [15K0MW] 1443
LIST OF NUMBER OF GEAR SHIFT WHEN FAILURE IS FOUND 1444
FAILURE CODE [15L0MW] 1445
LIST OF NUMBER OF GEAR SHIFT WHEN FAILURE IS FOUND 1446
FAILURE CODE [15M0MW] 1447
LIST OF NUMBER OF GEAR SHIFT WHEN FAILURE IS FOUND 1448
FAILURE CODE [15N0MW] 1449
LIST OF NUMBER OF GEAR SHIFT WHEN FAILURE IS FOUND 1450
FAILURE CODE [15SBL1] 1451
LIST OF NUMBER OF GEAR SHIFT WHEN FAILURE IS FOUND 1453
FAILURE CODE [15SBMA] 1455
LIST OF NUMBER OF GEAR SHIFT WHEN FAILURE IS FOUND 1456
FAILURE CODE [15SCL1] 1457
LIST OF NUMBER OF GEAR SHIFT WHEN FAILURE IS FOUND 1459
FAILURE CODE [15SCMA] 1461
LIST OF NUMBER OF GEAR SHIFT WHEN FAILURE IS FOUND 1462
FAILURE CODE [15SDL1] 1463
LIST OF NUMBER OF GEAR SHIFT WHEN FAILURE IS FOUND 1465
FAILURE CODE [15SDMA] 1467
LIST OF NUMBER OF GEAR SHIFT WHEN FAILURE IS FOUND 1468
FAILURE CODE [15SEL1] 1469
LIST OF NUMBER OF GEAR SHIFT WHEN FAILURE IS FOUND 1471
FAILURE CODE [15SEMA] 1473
LIST OF NUMBER OF GEAR SHIFT WHEN FAILURE IS FOUND 1474
FAILURE CODE [15SFL1] 1476
LIST OF NUMBER OF GEAR SHIFT WHEN FAILURE IS FOUND 1478
FAILURE CODE [15SFMA] 1480
LIST OF NUMBER OF GEAR SHIFT WHEN FAILURE IS FOUND 1481
FAILURE CODE [15SGL1] 1483
LIST OF NUMBER OF GEAR SHIFT WHEN FAILURE IS FOUND 1485
FAILURE CODE [15SGMA] 1487
LIST OF NUMBER OF GEAR SHIFT WHEN FAILURE IS FOUND 1488
FAILURE CODE [15SHL1] 1490
LIST OF NUMBER OF GEAR SHIFT WHEN FAILURE IS FOUND 1492
FAILURE CODE [15SHMA] 1494
LIST OF NUMBER OF GEAR SHIFT WHEN FAILURE IS FOUND 1495
FAILURE CODE [15SJMA] 1496
FAILURE CODE [2C4MNX] 1498
FAILURE CODE [2F00KM] 1502
FAILURE CODE [2G42ZG] 1506
FAILURE CODE [2G43ZG] 1508
FAILURE CODE [6014NX] 1510
FAILURE CODE [879AKA] 1513
FAILURE CODE [879AKB] 1514
FAILURE CODE [879BKA] 1515
FAILURE CODE [879BKB] 1518
FAILURE CODE [879CKA] 1521
FAILURE CODE [879CKB] 1522
FAILURE CODE [879EMC] 1523
FAILURE CODE [879FMC] 1524
FAILURE CODE [879GKX] 1525
FAILURE CODE [989D00] 1528
FAILURE CODE [989L00] 1530
FAILURE CODE [989M00] 1531
FAILURE CODE [989N00] 1532
FAILURE CODE [989X00] 1533
FAILURE CODE [989Y00] 1534
FAILURE CODE [A1U0N3] 1536
FAILURE CODE [A1U0N4] 1540
FAILURE CODE [AA10NX] 1544
FAILURE CODE [AB00KE] 1547
FAILURE CODE [AB00KY] 1551
FAILURE CODE [AQ10N3] 1553
FAILURE CODE [B@BAZG] 1556
FAILURE CODE [B@BAZK] 1559
FAILURE CODE [B@BCNS] 1562
FAILURE CODE [B@BCQA] 1565
FAILURE CODE [B@BCZK] 1568
FAILURE CODE [B@C6NS] 1571
FAILURE CODE [B@C7NS] 1574
FAILURE CODE [B@CENS] 1577
FAILURE CODE [B@JANS] 1580
FAILURE CODE [CA115] 1583
FAILURE CODE [CA122] 1588
FAILURE CODE [CA123] 1591
FAILURE CODE [CA131] 1595
FAILURE CODE [CA132] 1598
FAILURE CODE [CA135] 1601
FAILURE CODE [CA141] 1604
FAILURE CODE [CA144] 1607
FAILURE CODE [CA145] 1610
FAILURE CODE [CA153] 1613
FAILURE CODE [CA154] 1617
FAILURE CODE [CA187] 1621
FAILURE CODE [CA212] 1625
FAILURE CODE [CA213] 1628
FAILURE CODE [CA221] 1631
FAILURE CODE [CA222] 1634
FAILURE CODE [CA227] 1638
FAILURE CODE [CA234] 1641
FAILURE CODE [CA238] 1643
FAILURE CODE [CA239] 1646
FAILURE CODE [CA271] 1649
FAILURE CODE [CA272] 1652
FAILURE CODE [CA273] 1654
FAILURE CODE [CA274] 1657
FAILURE CODE [CA322] 1659
FAILURE CODE [CA323] 1662
FAILURE CODE [CA324] 1665
FAILURE CODE [CA325] 1668
FAILURE CODE [CA331] 1671
FAILURE CODE [CA332] 1674
FAILURE CODE [CA343] 1677
FAILURE CODE [CA351] 1683
FAILURE CODE [CA352] 1689
FAILURE CODE [CA356] 1693
FAILURE CODE [CA357] 1697
FAILURE CODE [CA386] 1701
FAILURE CODE [CA431] 1705
FAILURE CODE [CA432] 1710
FAILURE CODE [CA441] 1715
FAILURE CODE [CA442] 1718
FAILURE CODE [CA449] 1721
FAILURE CODE [CA451] 1724
FAILURE CODE [CA452] 1727
FAILURE CODE [CA515] 1730
FAILURE CODE [CA516] 1732
FAILURE CODE [CA553] 1735
FAILURE CODE [CA555] 1738
FAILURE CODE [CA556] 1741
FAILURE CODE [CA559] 1744
FAILURE CODE [CA595] 1750
FAILURE CODE [CA687] 1753
FAILURE CODE [CA689] 1757
FAILURE CODE [CA691] 1762
FAILURE CODE [CA692] 1765
FAILURE CODE [CA697] 1768
FAILURE CODE [CA698] 1770
FAILURE CODE [CA731] 1772
FAILURE CODE [CA778] 1781
FAILURE CODE [CA1117] 1786
FAILURE CODE [CA1135] 1790
FAILURE CODE [CA1257] 1801
FAILURE CODE [CA1664] 1803
LOADED DIAGNOSTICS OPERATION TO CLEAR FAILURE CODE 1805
FAILURE CODE [CA1691] 1807
FAILURE CODE [CA1695] 1812
FAILURE CODE [CA1696] 1815
FAILURE CODE [CA1843] 1818
FAILURE CODE [CA1844] 1821
FAILURE CODE [CA1879] 1824
FAILURE CODE [CA1881] 1827
FAILURE CODE [CA1883] 1831
LOADED DIAGNOSTICS OPERATION TO CLEAR FAILURE CODE 1834
FAILURE CODE [CA1921] 1836
FAILURE CODE [CA1922] 1844
FAILURE CODE [CA1923] 1851
FAILURE CODE [CA1924] 1854
DIAGRAM RELATED TO FUEL DOSER 1857
FAILURE CODE [CA1925] 1859
DIAGRAM RELATED TO FUEL DOSER 1861
FAILURE CODE [CA1927] 1863
FAILURE CODE [CA1928] 1866
FAILURE CODE [CA1942] 1869
FAILURE CODE [CA1963] 1872
DIAGRAM RELATED TO FUEL DOSER 1878
FAILURE CODE [CA1977] 1880
LOADED DIAGNOSTICS OPERATION TO CLEAR FAILURE CODE 1883
FAILURE CODE [CA1993] 1884
LOADED DIAGNOSTICS OPERATION TO CLEAR FAILURE CODE 1886
FAILURE CODE [CA2185] 1888
FAILURE CODE [CA2186] 1890
FAILURE CODE [CA2249] 1893
FAILURE CODE [CA2265] 1900
FAILURE CODE [CA2266] 1903
FAILURE CODE [CA2271] 1906
FAILURE CODE [CA2272] 1909
FAILURE CODE [CA2349] 1913
FAILURE CODE [CA2353] 1916
FAILURE CODE [CA2357] 1918
FAILURE CODE [CA2381] 1923
FAILURE CODE [CA2382] 1926
FAILURE CODE [CA2383] 1930
FAILURE CODE [CA2386] 1934
FAILURE CODE [CA2387] 1936
FAILURE CODE [CA2555] 1940
FAILURE CODE [CA2556] 1944
FAILURE CODE [CA2637] 1947
FAILURE CODE [CA2639] 1954
FAILURE CODE [CA2732] 1963
FAILURE CODE [CA2733] 1966
FAILURE CODE [CA2741] 1969
DIAGRAM RELATED TO FUEL DOSER 1970
FAILURE CODE [CA2765] 1972
FAILURE CODE [CA2777] 1974
FAILURE CODE [CA2878] 1977
DIAGRAM RELATED TO FUEL DOSER 1981
FAILURE CODE [CA2881] 1983
LOADED DIAGNOSTICS OPERATION TO CLEAR FAILURE CODE 1987
FAILURE CODE [CA3133] 1990
FAILURE CODE [CA3134] 1993
FAILURE CODE [CA3135] 1996
LOADED DIAGNOSTICS OPERATION TO CLEAR FAILURE CODE 1998
FAILURE CODE [CA3167] 2001
RESET FUEL DOSER INFORMATION 2004
FAILURE CODE [CA3313] 2007
FAILURE CODE [CA3314] 2010
FAILURE CODE [CA3315] 2013
LOADED DIAGNOSTICS OPERATION TO CONFIRM FAILURE CORRECTION 2018
FAILURE CODE [CA3316] 2020
FAILURE CODE [CA3317] 2023
FAILURE CODE [CA3318] 2026
LOADED DIAGNOSTICS OPERATION TO CONFIRM FAILURE CORRECTION 2031
FAILURE CODE [CA3319] 2033
FAILURE CODE [CA3321] 2036
FAILURE CODE [CA3322] 2039
LOADED DIAGNOSTICS OPERATION TO CONFIRM FAILURE CORRECTION 2044
FAILURE CODE [CA3419] 2046
FAILURE CODE [CA3421] 2048
FAILURE CODE [CA4151] 2051
FAILURE CODE [CA4158] 2059
FAILURE CODE [CA4161] 2062
FAILURE CODE [CA4162] 2065
FAILURE CODE [CA4163] 2068
LOADED DIAGNOSTICS OPERATION TO CONFIRM FAILURE CORRECTION 2070
FAILURE CODE [CA4259] 2071
FAILURE CODE [CA4952] 2074
FAILURE CODE [CA5383] 2077
FAILURE CODE [CB115] 2079
FAILURE CODE [CB122] 2084
FAILURE CODE [CB123] 2087
FAILURE CODE [CB153] 2091
FAILURE CODE [CB154] 2095
FAILURE CODE [CB187] 2099
FAILURE CODE [CB227] 2103
FAILURE CODE [CB238] 2106
FAILURE CODE [CB239] 2109
FAILURE CODE [CB271] 2112
FAILURE CODE [CB272] 2115
FAILURE CODE [CB273] 2117
FAILURE CODE [CB274] 2120
FAILURE CODE [CB343] 2122
FAILURE CODE [CB351] 2128
FAILURE CODE [CB352] 2134
FAILURE CODE [CB356] 2138
FAILURE CODE [CB357] 2142
FAILURE CODE [CB386] 2146
FAILURE CODE [CB441] 2149
FAILURE CODE [CB442] 2152
FAILURE CODE [CB449] 2155
FAILURE CODE [CB451] 2158
FAILURE CODE [CB452] 2161
FAILURE CODE [CB515] 2164
FAILURE CODE [CB516] 2166
FAILURE CODE [CB553] 2169
FAILURE CODE [CB555] 2172
FAILURE CODE [CB556] 2175
FAILURE CODE [CB559] 2178
FAILURE CODE [CB595] 2184
FAILURE CODE [CB687] 2187
FAILURE CODE [CB689] 2191
FAILURE CODE [CB691] 2196
FAILURE CODE [CB692] 2199
FAILURE CODE [CB697] 2202
FAILURE CODE [CB698] 2204
FAILURE CODE [CB731] 2206
FAILURE CODE [CB778] 2215
FAILURE CODE [CB1117] 2220
FAILURE CODE [CB1257] 2224
FAILURE CODE [CB1548] 2226
FAILURE CODE [CB1549] 2229
FAILURE CODE [CB1551] 2232
FAILURE CODE [CB1552] 2235
FAILURE CODE [CB1553] 2238
FAILURE CODE [CB1622] 2241
FAILURE CODE [CB1664] 2244
LOADED DIAGNOSTICS OPERATION TO CLEAR FAILURE CODE 2246
FAILURE CODE [CB1691] 2248
FAILURE CODE [CB1695] 2253
FAILURE CODE [CB1696] 2256
FAILURE CODE [CB1843] 2259
FAILURE CODE [CB1844] 2262
FAILURE CODE [CB1879] 2265
FAILURE CODE [CB1881] 2268
FAILURE CODE [CB1883] 2272
LOADED DIAGNOSTICS OPERATION TO CLEAR FAILURE CODE 2275
FAILURE CODE [CB1921] 2277
FAILURE CODE [CB1922] 2285
FAILURE CODE [CB1923] 2292
FAILURE CODE [CB1924] 2295
DIAGRAM RELATED TO FUEL DOSER 2298
FAILURE CODE [CB1925] 2300
DIAGRAM RELATED TO FUEL DOSER 2302
FAILURE CODE [CB1927] 2304
FAILURE CODE [CB1928] 2307
FAILURE CODE [CB1942] 2311
FAILURE CODE [CB1963] 2314
DIAGRAM RELATED TO FUEL DOSER 2320
FAILURE CODE [CB1977] 2322
LOADED DIAGNOSTICS OPERATION TO CLEAR FAILURE CODE 2325
FAILURE CODE [CB1993] 2326
LOADED DIAGNOSTICS OPERATION TO CLEAR FAILURE CODE 2328
FAILURE CODE [CB2249] 2330
FAILURE CODE [CB2265] 2336
FAILURE CODE [CB2266] 2339
FAILURE CODE [CB2271] 2342
FAILURE CODE [CB2272] 2345
FAILURE CODE [CB2349] 2349
FAILURE CODE [CB2353] 2352
FAILURE CODE [CB2357] 2354
FAILURE CODE [CB2381] 2359
FAILURE CODE [CB2382] 2362
FAILURE CODE [CB2383] 2366
FAILURE CODE [CB2386] 2370
FAILURE CODE [CB2387] 2372
FAILURE CODE [CB2637] 2376
FAILURE CODE [CB2639] 2383
FAILURE CODE [CB2732] 2392
FAILURE CODE [CB2733] 2395
FAILURE CODE [CB2741] 2398
DIAGRAM RELATED TO FUEL DOSER 2399
FAILURE CODE [CB2765] 2401
FAILURE CODE [CB2777] 2403
FAILURE CODE [CB2878] 2406
DIAGRAM RELATED TO FUEL DOSER 2410
FAILURE CODE [CB2881] 2412
LOADED DIAGNOSTICS OPERATION TO CLEAR FAILURE CODE 2416
FAILURE CODE [CB3133] 2419
FAILURE CODE [CB3134] 2422
FAILURE CODE [CB3135] 2425
LOADED DIAGNOSTICS OPERATION TO CLEAR FAILURE CODE 2427
FAILURE CODE [CB3167] 2429
RESET FUEL DOSER INFORMATION 2432
FAILURE CODE [CB3313] 2435
FAILURE CODE [CB3314] 2438
FAILURE CODE [CB3315] 2441
LOADED DIAGNOSTICS OPERATION TO CONFIRM FAILURE CORRECTION 2445
FAILURE CODE [CB3316] 2447
FAILURE CODE [CB3317] 2450
FAILURE CODE [CB3318] 2453
LOADED DIAGNOSTICS OPERATION TO CONFIRM FAILURE CORRECTION 2458
FAILURE CODE [CB3319] 2460
FAILURE CODE [CB3321] 2463
FAILURE CODE [CB3322] 2466
LOADED DIAGNOSTICS OPERATION TO CONFIRM FAILURE CORRECTION 2471
FAILURE CODE [CB3419] 2473
FAILURE CODE [CB3421] 2475
FAILURE CODE [CB4151] 2478
FAILURE CODE [CB4158] 2486
FAILURE CODE [CB4161] 2489
FAILURE CODE [CB4162] 2492
FAILURE CODE [CB4163] 2495
LOADED DIAGNOSTICS OPERATION TO CONFIRM FAILURE CORRECTION 2497
FAILURE CODE [CB4259] 2498
FAILURE CODE [CB4952] 2501
FAILURE CODE [CB5383] 2504
FAILURE CODE [D150KB] 2506
FAILURE CODE [D150KZ] 2509
FAILURE CODE [D164KY] 2512
FAILURE CODE [D180KA] 2515
FAILURE CODE [D180KB] 2518
FAILURE CODE [D180KY] 2521
FAILURE CODE [D19HKZ] 2523
FAILURE CODE [D19JKZ] 2526
FAILURE CODE [D19QKZ] 2529
FAILURE CODE [D1EFKA] 2532
FAILURE CODE [D1EFKB] 2535
FAILURE CODE [D1EFKY] 2538
FAILURE CODE [D1EHKA] 2540
FAILURE CODE [D1EHKB] 2543
FAILURE CODE [D1EHKY] 2546
FAILURE CODE [D1EMKA] 2548
FAILURE CODE [D1EMKB] 2551
FAILURE CODE [D1EMKY] 2554
FAILURE CODE [D1ENKZ] 2556
FAILURE CODE [D1EPKA] 2559
FAILURE CODE [D1EPKB] 2562
FAILURE CODE [D1EPKY] 2565
FAILURE CODE [D1EQKA] 2567
FAILURE CODE [D1EQKB] 2570
FAILURE CODE [D1EQKY] 2573
FAILURE CODE [D1ERKA] 2575
FAILURE CODE [D1ERKB] 2578
FAILURE CODE [D1ERKY] 2581
FAILURE CODE [D1ESKA] 2583
FAILURE CODE [D1ESKB] 2586
FAILURE CODE [D1ESKY] 2589
FAILURE CODE [D1EWKA] 2591
FAILURE CODE [D1EWKB] 2594
FAILURE CODE [D1EWKY] 2597
FAILURE CODE [D1FBKB] 2599
FAILURE CODE [D1J0KB] 2602
FAILURE CODE [D5ZHL6] 2605
FAILURE CODE [D862KA] 2608
FAILURE CODE [DAF0KT] 2611
FAILURE CODE [DAF0MB] 2612
FAILURE CODE [DAF0MC] 2613
FAILURE CODE [DAF3KK] 2614
FAILURE CODE [DAF8KB] 2619
FAILURE CODE [DAFDKB] 2622
FAILURE CODE [DAFGMC] 2625
FAILURE CODE [DAFLKA] 2626
FAILURE CODE [DAFLKB] 2630
FAILURE CODE [DAFQKR] 2633
FAILURE CODE [DAQ0KK] 2646
FAILURE CODE [DAQ0KT] 2650
FAILURE CODE [DAQ0MC] 2652
FAILURE CODE [DAQ1KA] 2653
FAILURE CODE [DAQ2KK] 2656
FAILURE CODE [DAQ9KQ] 2660
FAILURE CODE [DAQLKA] 2662
FAILURE CODE [DAQLKB] 2666
FAILURE CODE [DAQQKR] 2669
FAILURE CODE [DAQRKR] 2683
FAILURE CODE [DAQRMA] 2697
FAILURE CODE [DAQV00] 2699
FAILURE CODE [DAQW00] 2701
FAILURE CODE [DAZ9KQ] 2702
FAILURE CODE [DAZQKR] 2704
FAILURE CODE [DB10KT] 2717
FAILURE CODE [DB10MC] 2718
FAILURE CODE [DB11KA] 2719
FAILURE CODE [DB12KK] 2722
FAILURE CODE [DB13KK] 2726
FAILURE CODE [DB19KQ] 2730
FAILURE CODE [DB1LKA] 2732
FAILURE CODE [DB1LKB] 2736
FAILURE CODE [DB1QKR] 2739
FAILURE CODE [DB1QMA] 2753
FAILURE CODE [DB1RKR] 2755
FAILURE CODE [DB2QKR] 2769
FAILURE CODE [DB2RKR] 2787
FAILURE CODE [DBC0KT] 2802
FAILURE CODE [DBC0MC] 2803
FAILURE CODE [DBC1KA] 2804
FAILURE CODE [DBC2KK] 2807
FAILURE CODE [DBC3KK] 2811
FAILURE CODE [DBC9KQ] 2815
FAILURE CODE [DBCLKA] 2817
FAILURE CODE [DBCLKB] 2821
FAILURE CODE [DBCQKR] 2824
FAILURE CODE [DBCQMA] 2838
FAILURE CODE [DBCRKR] 2840
FAILURE CODE [DBP0KM] 2853
FAILURE CODE [DBP0KT] 2855
FAILURE CODE [DBP0NR] 2858
FAILURE CODE [DBP5KP] 2859
FAILURE CODE [DBPLKA] 2863
FAILURE CODE [DBPLKB] 2867
FAILURE CODE [DBPQKR] 2870
FAILURE CODE [DBPRKR] 2884
FAILURE CODE [DBPRMA] 2898
FAILURE CODE [DBPUKR] 2900
FAILURE CODE [DBPVKR] 2910
FAILURE CODE [DBPWKR] 2920
FAILURE CODE [DBPXKR] 2922
FAILURE CODE [DBV0MC] 2925
FAILURE CODE [DBV1KK] 2926
FAILURE CODE [DBV6KB] 2930
FAILURE CODE [DBV7KB] 2935
FAILURE CODE [DBV8KB] 2938
FAILURE CODE [DBVLKA] 2941
FAILURE CODE [DBVLKB] 2945
FAILURE CODE [DBVQKR] 2948
FAILURE CODE [DBVRKR] 2962
FAILURE CODE [DBVVKR] 2976
FAILURE CODE [DBVWKR] 2978
FAILURE CODE [DDAAL6] 2980
FAILURE CODE [DDACL4] 2984
FAILURE CODE [DDADKA] 2989
FAILURE CODE [DDADKY] 2992
FAILURE CODE [DDD7KX] 2995
FAILURE CODE [DDDGL4] 2999
FAILURE CODE [DDDHL4] 3002
FAILURE CODE [DDE2KB] 3005
FAILURE CODE [DDE2L6] 3008
FAILURE CODE [DDP6L4] 3011
FAILURE CODE [DDTHKA] 3015
FAILURE CODE [DDTJKA] 3018
FAILURE CODE [DDTKKA] 3021
FAILURE CODE [DDTLKA] 3024
FAILURE CODE [DDTMKA] 3027
FAILURE CODE [DDTNKA] 3030
FAILURE CODE [DDTPKA] 3033
FAILURE CODE [DDU1KA] 3036
FAILURE CODE [DF10KA] 3039
FAILURE CODE [DF10KB] 3045
FAILURE CODE [DGE5KX] 3050
FAILURE CODE [DGF1KX] 3054
FAILURE CODE [DGR2KB] 3058
FAILURE CODE [DGR2L8] 3061
FAILURE CODE [DGR4KB] 3064
FAILURE CODE [DGR4L8] 3067
FAILURE CODE [DGR6KB] 3070
FAILURE CODE [DGR6L8] 3073
FAILURE CODE [DGT1KX] 3076
FAILURE CODE [DGT5KY] 3080
FAILURE CODE [DGT5KZ] 3084
FAILURE CODE [DGT6KY] 3089
FAILURE CODE [DGT6KZ] 3093
FAILURE CODE [DHAAMA] 3098
FAILURE CODE [DHABMA] 3100
FAILURE CODE [DHACMA] 3102
FAILURE CODE [DHADMA] 3104
FAILURE CODE [DHP4KY] 3106
FAILURE CODE [DHP4KZ] 3109
FAILURE CODE [DHP5KY] 3113
FAILURE CODE [DHP5KZ] 3116
FAILURE CODE [DHP6KA] 3120
FAILURE CODE [DHP6KX] 3125
FAILURE CODE [DHP6KY] 3129
FAILURE CODE [DHP6KZ] 3132
FAILURE CODE [DHP7KA] 3136
FAILURE CODE [DHP7KX] 3141
FAILURE CODE [DHP7KY] 3146
FAILURE CODE [DHP7KZ] 3149
FAILURE CODE [DHQ2KX] 3153
FAILURE CODE [DHQ4KX] 3157
FAILURE CODE [DHQ6KX] 3161
FAILURE CODE [DHT5KX] 3165
FAILURE CODE [DHT5L6] 3168
FAILURE CODE [DHT8KX] 3170
FAILURE CODE [DHT8ZG] 3174
FAILURE CODE [DHU2KX] 3177
FAILURE CODE [DHU3KX] 3181
FAILURE CODE [DHU6KX] 3185
FAILURE CODE [DHU7KX] 3189
FAILURE CODE [DHU8KX] 3193
FAILURE CODE [DHU9KX] 3197
FAILURE CODE [DHUBKX] 3201
FAILURE CODE [DHUCKX] 3205
FAILURE CODE [DHUDKX] 3209
FAILURE CODE [DHUHKX] 3213
FAILURE CODE [DHULKX] 3217
FAILURE CODE [DHUMKX] 3221
FAILURE CODE [DHUQKX] 3225
FAILURE CODE [DHUTKX] 3229
FAILURE CODE [DHY9KX] 3233
FAILURE CODE [DJF1KA] 3236
FAILURE CODE [DK30KX] 3239
FAILURE CODE [DK51L5] 3243
FAILURE CODE [DK52KX] 3251
FAILURE CODE [DK53L8] 3255
FAILURE CODE [DK54KX] 3258
FAILURE CODE [DK5VKX] 3262
FAILURE CODE [DK5VMA] 3265
FAILURE CODE [DK60KX] 3267
FAILURE CODE [DKD0L6] 3271
FAILURE CODE [DKH0KX] 3275
FAILURE CODE [DKH1KX] 3278
FAILURE CODE [DKR2KY] 3282
FAILURE CODE [DKR2KZ] 3285
FAILURE CODE [DLF1KA] 3288
FAILURE CODE [DLF1LC] 3291
FAILURE CODE [DLF2KA] 3295
FAILURE CODE [DLF2LC] 3298
FAILURE CODE [DLF6L3] 3302
FAILURE CODE [DLF7L3] 3306
FAILURE CODE [DLF8L3] 3310
FAILURE CODE [DLF8LC] 3315
FAILURE CODE [DLF9L3] 3319
FAILURE CODE [DLF9LC] 3324
FAILURE CODE [DLM3KA] 3328
FAILURE CODE [DLM3LC] 3330
FAILURE CODE [DLM3MB] 3333
FAILURE CODE [DLT3KA] 3335
FAILURE CODE [DLT3LC] 3337
FAILURE CODE [DPQ1KR] 3340
FAILURE CODE [DPQ1LD] 3346
FAILURE CODE [DPQ2KR] 3352
FAILURE CODE [DPQ3KR] 3358
FAILURE CODE [DPQ4KB] 3364
FAILURE CODE [DQ11KQ] 3367
SENSOR ADDRESSES LIST 3371
FAILURE CODE [DQ11KR] 3372
FAILURE CODE [DQ11KT] 3375
FAILURE CODE [DQ11MA] 3378
FAILURE CODE [DQ11NR] 3383
FAILURE CODE [DQ12KQ] 3386
SENSOR ADDRESSES LIST 3390
FAILURE CODE [DQ12KR] 3391
FAILURE CODE [DQ12KT] 3394
FAILURE CODE [DQ12MA] 3397
FAILURE CODE [DQ12NR] 3402
FAILURE CODE [DQ13KQ] 3405
SENSOR ADDRESSES LIST 3409
FAILURE CODE [DQ13KR] 3410
FAILURE CODE [DQ13KT] 3413
FAILURE CODE [DQ13MA] 3416
FAILURE CODE [DQ13NR] 3421
FAILURE CODE [DQ14KQ] 3424
SENSOR ADDRESSES LIST 3428
FAILURE CODE [DQ14KR] 3429
FAILURE CODE [DQ14KT] 3432
FAILURE CODE [DQ14MA] 3435
FAILURE CODE [DQ14NR] 3440
FAILURE CODE [DQ15KQ] 3443
SENSOR ADDRESSES LIST 3447
FAILURE CODE [DQ15KR] 3448
FAILURE CODE [DQ15KT] 3451
FAILURE CODE [DQ15MA] 3454
FAILURE CODE [DQ15NR] 3459
FAILURE CODE [DQ16KQ] 3462
SENSOR ADDRESSES LIST 3466
FAILURE CODE [DQ16KR] 3467
FAILURE CODE [DQ16KT] 3470
FAILURE CODE [DQ16MA] 3473
FAILURE CODE [DQ16NR] 3478
FAILURE CODE [DQ17KQ] 3481
SENSOR ADDRESSES LIST 3485
FAILURE CODE [DQ17KR] 3486
FAILURE CODE [DQ17KT] 3489
FAILURE CODE [DQ17MA] 3492
FAILURE CODE [DQ17NR] 3497
FAILURE CODE [DQ18KQ] 3500
SENSOR ADDRESSES LIST 3504
FAILURE CODE [DQ18KR] 3505
FAILURE CODE [DQ18KT] 3508
FAILURE CODE [DQ18MA] 3511
FAILURE CODE [DQ18NR] 3516
FAILURE CODE [DR10KA] 3519
FAILURE CODE [DR20KA] 3523
FAILURE CODE [DR30KA] 3527
FAILURE CODE [DR40KA] 3531
FAILURE CODE [DR50KA] 3535
FAILURE CODE [DR60KA] 3539
FAILURE CODE [DSJ0KR] 3543
FAILURE CODE [DUMBKB] 3555
FAILURE CODE [DV00KB] 3558
FAILURE CODE [DV01KB] 3561
FAILURE CODE [DW2AKA] 3564
FAILURE CODE [DW2AKB] 3567
FAILURE CODE [DW2AKY] 3570
FAILURE CODE [DW2AL1] 3572
FAILURE CODE [DW2ALH] 3575
FAILURE CODE [DW2BKA] 3578
FAILURE CODE [DW2BKB] 3581
FAILURE CODE [DW2BKY] 3584
FAILURE CODE [DW2BL1] 3586
FAILURE CODE [DW2BLH] 3589
FAILURE CODE [DW2CKA] 3592
FAILURE CODE [DW2CKB] 3594
FAILURE CODE [DW2CKY] 3597
FAILURE CODE [DW2CL1] 3599
FAILURE CODE [DW2CLH] 3602
FAILURE CODE [DW35KZ] 3605
FAILURE CODE [DW36KZ] 3608
FAILURE CODE [DW4BK4] 3611
FAILURE CODE [DW4BMA] 3615
FAILURE CODE [DW72KZ] 3619
FAILURE CODE [DW73KA] 3622
FAILURE CODE [DW73KB] 3624
FAILURE CODE [DW73KY] 3627
FAILURE CODE [DW78KZ] 3629
FAILURE CODE [DW7BKB] 3633
FAILURE CODE [DW7BKY] 3636
FAILURE CODE [DW7BKZ] 3638
FAILURE CODE [DW7MKB] 3640
FAILURE CODE [DW7MKY] 3643
FAILURE CODE [DW7MKZ] 3645
FAILURE CODE [DW7NKZ] 3647
FAILURE CODE [DWD6KA] 3650
FAILURE CODE [DWD6KB] 3652
FAILURE CODE [DWD6KY] 3655
FAILURE CODE [DWD6MA] 3657
FAILURE CODE [DWD7K4] 3661
FAILURE CODE [DWD7KA] 3664
FAILURE CODE [DWD7KB] 3666
FAILURE CODE [DWD7KY] 3669
FAILURE CODE [DWD7MA] 3671
FAILURE CODE [DWNJKZ] 3674
FAILURE CODE [DWNLKA] 3677
FAILURE CODE [DWNLKB] 3679
FAILURE CODE [DWNLKY] 3682
FAILURE CODE [DWNMKZ] 3684
FAILURE CODE [DWPQKZ] 3687
FAILURE CODE [DWPQMA] 3690
FAILURE CODE [DWPRKZ] 3695
FAILURE CODE [DWPRMA] 3698
FAILURE CODE [DWPSKZ] 3703
FAILURE CODE [DWPSMA] 3706
FAILURE CODE [DWPTKZ] 3711
FAILURE CODE [DWPTMA] 3714
FAILURE CODE [DX13KA] 3719
FAILURE CODE [DX13KB] 3721
FAILURE CODE [DX13KY] 3724
FAILURE CODE [DX16KA] 3726
FAILURE CODE [DX16KB] 3728
FAILURE CODE [DX16KY] 3731
FAILURE CODE [DX21KA] 3733
FAILURE CODE [DX21KB] 3735
FAILURE CODE [DX21KY] 3738
FAILURE CODE [DX21MA] 3740
FAILURE CODE [DX22KA] 3744
FAILURE CODE [DX22KB] 3746
FAILURE CODE [DX22KY] 3749
FAILURE CODE [DX22MA] 3751
FAILURE CODE [DX23KA] 3755
FAILURE CODE [DX23KB] 3757
FAILURE CODE [DX23KY] 3760
FAILURE CODE [DX23MA] 3762
FAILURE CODE [DX24KA] 3766
FAILURE CODE [DX24KB] 3768
FAILURE CODE [DX24KY] 3771
FAILURE CODE [DX24MA] 3773
FAILURE CODE [DX25MA] 3777
FAILURE CODE [DX26MA] 3779
FAILURE CODE [DX30K4] 3781
FAILURE CODE [DX30KA] 3784
FAILURE CODE [DX30KB] 3786
FAILURE CODE [DX30KY] 3789
FAILURE CODE [DX30MA] 3791
FAILURE CODE [DX33K4] 3794
FAILURE CODE [DX33KA] 3797
FAILURE CODE [DX33KB] 3799
FAILURE CODE [DX33KY] 3802
FAILURE CODE [DX33MA] 3804
FAILURE CODE [DX37K4] 3807
FAILURE CODE [DX37KA] 3810
FAILURE CODE [DX37KB] 3812
FAILURE CODE [DX37KY] 3815
FAILURE CODE [DX37MA] 3817
FAILURE CODE [DX38K4] 3820
FAILURE CODE [DX38KA] 3823
FAILURE CODE [DX38KB] 3825
FAILURE CODE [DX38KY] 3828
FAILURE CODE [DX38MA] 3830
FAILURE CODE [DXH1KA] 3833
FAILURE CODE [DXH1KB] 3836
FAILURE CODE [DXH1KY] 3839
FAILURE CODE [DXH2KA] 3841
LIST OF NUMBER OF GEAR SHIFT WHEN FAILURE IS FOUND 3843
FAILURE CODE [DXH2KB] 3845
LIST OF NUMBER OF GEAR SHIFT WHEN FAILURE IS FOUND 3848
FAILURE CODE [DXH2KY] 3849
LIST OF NUMBER OF GEAR SHIFT WHEN FAILURE IS FOUND 3851
FAILURE CODE [DXH3KA] 3853
LIST OF NUMBER OF GEAR SHIFT WHEN FAILURE IS FOUND 3855
FAILURE CODE [DXH3KB] 3857
LIST OF NUMBER OF GEAR SHIFT WHEN FAILURE IS FOUND 3860
FAILURE CODE [DXH3KY] 3861
LIST OF NUMBER OF GEAR SHIFT WHEN FAILURE IS FOUND 3863
FAILURE CODE [DXH4KA] 3865
LIST OF NUMBER OF GEAR SHIFT WHEN FAILURE IS FOUND 3867
FAILURE CODE [DXH4KB] 3869
LIST OF NUMBER OF GEAR SHIFT WHEN FAILURE IS FOUND 3872
FAILURE CODE [DXH4KY] 3873
LIST OF NUMBER OF GEAR SHIFT WHEN FAILURE IS FOUND 3875
FAILURE CODE [DXH5KA] 3877
LIST OF NUMBER OF GEAR SHIFT WHEN FAILURE IS FOUND 3879
FAILURE CODE [DXH5KB] 3881
LIST OF NUMBER OF GEAR SHIFT WHEN FAILURE IS FOUND 3884
FAILURE CODE [DXH5KY] 3885
LIST OF NUMBER OF GEAR SHIFT WHEN FAILURE IS FOUND 3887
FAILURE CODE [DXH6KA] 3889
LIST OF NUMBER OF GEAR SHIFT WHEN FAILURE IS FOUND 3891
FAILURE CODE [DXH6KB] 3893
LIST OF NUMBER OF GEAR SHIFT WHEN FAILURE IS FOUND 3896
FAILURE CODE [DXH6KY] 3897
LIST OF NUMBER OF GEAR SHIFT WHEN FAILURE IS FOUND 3899
FAILURE CODE [DXH7KA] 3901
FAILURE CODE [DXH7KB] 3904
FAILURE CODE [DXH7KY] 3907
FAILURE CODE [DXHHKA] 3909
FAILURE CODE [DXHHKB] 3912
FAILURE CODE [DXHHKY] 3915
LIST OF NUMBER OF GEAR SHIFT WHEN FAILURE IS FOUND 3917
FAILURE CODE [DY30MA] 3919
FAILURE CODE [DY30MC] 3923
FAILURE CODE [DY30ME] 3930
FAILURE CODE [F@BWNR] 3933
FAILURE CODE [F@BWNS] 3935
FAILURE CODE [F@BXNR] 3937
FAILURE CODE [F@BXNS] 3939
TROUBLESHOOTING OF ELECTRICAL SYSTEM (E-MODE) 3941
ENGINE DOES NOT START (ENGINE DOES NOT CRANK) 3941
MANUAL PREHEATING SYSTEM DOES NOT OPERATE 3953
AUTOMATIC PREHEATING SYSTEM DOES NOT OPERATE 3959
WHILE PREHEATING IS IN OPERATION, PREHEATING PILOT LAMP DOES NOT LIGHT UP 3963
NONE OF LCD UNIT, LED UNIT, AND METER UNIT ON MACHINE MONITOR DISPLAY ANYTHING 3966
LCD UNIT ON MACHINE MONITOR SHOWS NOTHING 3975
BACKLIGHT OF LCD UNIT ON MACHINE MONITOR IS ABNORMAL (BACKLIGHT GOES OFF OR FLICKERS) 3978
LCD SCREEN ON MACHINE MONITOR DOES NOT SHOW CORRECTLY 3981
METER UNIT DISPLAY ON MACHINE MONITOR IS ABNORMAL 3984
NIGHT MODE LAMP OF METER UNIT ON MACHINE MONITOR IS ABNORMAL 3989
LED UNIT LAMP ON MACHINE MONITOR IS ABNORMAL 3993
NIGHT MODE LAMP OF SWITCH PANEL ON MACHINE MONITOR IS ABNORMAL OR SWITCHES DOES NOT OPERATE CORRECTLY 3998
TWO SWITCHES OPERATION OF SWITCH PANEL ON MACHINE MONITOR DOES NOT OPERATE 4003
SWITCH PANEL BUZZER OF MACHINE MONITOR IS ABNORMAL 4008
SOME ITEMS OF GAUGES AND CAUTION LAMPS ON MACHINE MONITOR ARE NOT SHOWN CORRECTLY 4013
REARVIEW MONITOR DOES NOT LIGHT UP OR BACKLIGHT FLICKERS 4014
REARVIEW MONITOR IMAGES ARE NOT SHOWN CLEARLY 4019
REARVIEW MONITOR BRIGHTNESS CANNOT BE ADJUSTED 4025
NIGHT MODE LAMP OF REARVIEW MONITOR IS ABNORMAL 4031
AIR CLEANER CLOGGING CAUTION LAMP DOES NOT LIGHT UP 4035
TRANSMISSION OIL FILTER CLOGGING CAUTION LAMP DOES NOT LIGHT UP 4038
RADIATOR COOLANT LEVEL CAUTION LAMP DOES NOT LIGHT UP 4042
REAR VIEW MONITOR IS NOT SHOWN IN CONJUNCTION WITH REVERS WHEN THE CONSTANT DISPLAY SETTING IS DISABLE 4045
REAR VIEW MONITOR REFERENCE LINE IS NOT SHOWN WHEN THE REFERENCE LINE DISPLAY SETTING IS TURNED ON 4048
FUEL GAUGE DOES NOT SHOW NORMALLY 4050
TORQUE CONVERTER OIL TEMPERATURE GAUGE DOES NOT RISE OR TORQUE CONVERTER OIL TEMPERATURE CAUTION LAMP DOES NOT LIGHT UP 4053
HYDRAULIC OIL TEMPERATURE GAUGE DOES NOT RISE OR HYDRAULIC OIL TEMPERATURE CAUTION LAMP DOES NOT LIGHT UP 4056
SEATBELT CAUTION LAMP DOES NOT SHOW NORMALLY 4060
MACHINE MONITOR IS NOT ENABLED WHEN STARTING SWITCH IS NOT TURNED ON 4064
ALARM BUZZER DOES NOT MAKE SOUND 4068
ALARM BUZZER DOES NOT STOP 4070
ENGINE MODE SELECTOR FUNCTION DOES NOT OPERATE CORRECTLY WHEN ENGINE POWER MODE SELECTOR SWITCH IS OPERATED 4075
AISS FUNCTION DOES NOT OPERATE CORRECTLY 4079
DUMP (HOIST) CONTROL LEVER DOES NOT OPERATE CORRECTLY 4083
FUEL FEED PUMP DOES NOT OPERATE OR DOES NOT STOP AUTOMATICALLY 4086
TURN SIGNAL LAMP AND HAZARD LAMP DO NOT OPERATE CORRECTLY 4096
HORN DOES NOT MAKE SOUND 4104
HORN DOES NOT STOP 4108
NONE OF HEADLAMP, CLEARANCE LAMP, OR TAIL LAMP LIGHTS UP 4111
CLEARANCE LAMP DOES NOT LIGHT UP 4116
TAIL LAMP DOES NOT LIGHT UP 4119
HEADLAMP (LOW BEAM) DOES NOT LIGHT UP 4122
HEADLAMP (HIGH BEAM) DOES NOT LIGHT UP 4126
HEADLAMP (LOW BEAM) AND (HIGH BEAM) DO NOT LIGHT UP 4130
PASSING LAMP DOES NOT LIGHT UP 4133
KOMTRAX SYSTEM DOES NOT OPERATE NORMALLY 4136
DATA DOWNLOAD WITH WIRELESS LAN DOES NOT OPERATE 4138
KomVision MONITOR DOES NOT LIGHT UP OR BACKLIGHT FLICKERS 4139
KomVision MONITOR IMAGES ARE NOT SHOWN CLEARLY 4144
KomVision MONITOR BRIGHTNESS CANNOT BE ADJUSTED 4153
NIGHT MODE LAMP OF KomVision MONITOR IS ABNORMAL 4159
A PART OF CAMERA IMAGE OF KomVision MONITOR DOES NOT DISPLAY 4163
EXAMPLE OF BLACK OUT ON KomVision Monitor 4164
KomVision MONITOR DOES NOT DISPLAY NORMALLY AFTER CALIBRATION 4166
CANNOT ACCESS TO THE SETTING SCREEN OF THE MOBILE COMMUNICATION TERMINAL 4168
CANNOT LOG IN TO THE SETTING SCREEN OF THE MOBILE COMMUNICATION TERMINAL BECAUSE THE LOG IN PASSWORD IS UNKNOWN 4175
KOMTRAX Plus CONTROLLER IS NOT DETECTED 4177
KOMTRAX Plus CONTROLLER DOES NOT BECOME ACTIVE 4179
COMMUNICATION BETWEEN MOBILE COMMUNICATION TERMINAL AND KOMTRAX Plus SERVER FAILS 4180
RESTRICTIONS ON RADIO RECEPTION 4182
DATA IS NOT SENT TO KOMTRAX Plus SERVER 4183
ALARM BUZZER DOES NOT SOUND WHEN POWER LADDER IS IN OPERATION 4185
POWER LADDER PUMP DOES NOT OPERATE 4188
TROUBLESHOOTING FOR HYDRAULIC AND MECHANICAL SYSTEMS (H MODE) 4193
INFORMATION DESCRIBED IN TROUBLESHOOTING TABLE (H MODE) 4193
FAILURE MODE AND CAUSE TABLE 4194
MACHINE DOES NOT MOVE 4199
TABLE OF CLUTCH TO BE USED 4205
IT IS NOT SMOOTH DURING TRAVEL (HUNTING) 4206
TABLE OF CLUTCH TO BE USED 4210
LOCKUP IS NOT RELEASED 4211
STRONG SHOCK IS MADE WHEN YOU START MACHINE OR SHIFT GEARS 4212
TABLE OF CLUTCH TO BE USED 4214
SHIFTUP DOES NOT OPERATE 4215
TABLE OF CLUTCH TO BE USED 4219
TRAVEL SPEED IN ALL GEAR SPEED IS LOW OR POWER IS LOW DURING TRAVEL WITH LOCKUP FUNCTION 4220
TRAVEL SPEED IS LOW OR POWER IS LOW DURING TRAVEL WITH TORQUE CONVERTER 4224
TRAVEL SPEED IS LOW OR POWER IS LOW IN SPECIFIED GEAR SPEED 4228
TABLE OF CLUTCH TO BE USED 4231
TIME LAG IS LARGE WHEN YOU START MACHINE OR SHIFT GEARS 4232
TABLE OF CLUTCH TO BE USED 4236
TORQUE CONVERTER OIL TEMPERATURE IS HIGH 4237
TORQUE CONVERTER OIL PRESSURE IS LOW 4241
STEERING WHEEL IS HEAVY TO OPERATE 4245
STEERING WHEEL IS DISABLED 4249
STEERING WHEEL IS SHAKEN 4252
PARKING BRAKE DOES NOT OPERATE OR IS WEAK 4254
PARKING BRAKE IS NOT RELEASED OR DRAGS 4255
BRAKING OF FRONT BRAKE IS NOT SUFFICIENT 4257
BRAKING OF REAR BRAKE IS NOT SUFFICIENT 4260
SPEED IS LOW WHEN DUMP BODY IS RAISED 4263
HYDRAULIC DRIFT OF DUMP BODY IS LARGE 4267
DUMP BODY IS DISABLED 4268
FAN SPEED IS ABNORMAL (TOO HIGH OR LOW, OR DOES NOT MOVE) 4272
UNUSUAL NOISE IS HEARD FROM AROUND FAN 4276
POWER LADDER DOES NOT OPERATE OR MOVES SLOW 4277
TROUBLESHOOTING OF ENGINE (S-MODE) 4280
INFORMATION DESCRIBED IN TROUBLESHOOTING TABLE (S MODE) 4280
ENGINE DOES NOT CRANK WHEN STARTING SWITCH IS TURNED TO START POSITION 4281
ENGINE CRANKS BUT DOES NOT START 4283
FUEL IS INJECTED BUT ENGINE DOES NOT START (MISFIRING: ENGINE CRANKS BUT DOES NOT START) 4288
ENGINE STARTABILITY IS POOR 4295
ENGINE DOES NOT PICK UP SMOOTHLY 4302
ENGINE STOPS DURING OPERATION 4309
ENGINE RUNS ROUGH OR IS UNSTABLE 4316
ENGINE LACKS POWER 4322
KDPF GETS CLOGGED IN A SHORT TIME 4329
ENGINE OIL CONSUMPTION IS EXCESSIVE 4335
OIL BECOMES CONTAMINATED QUICKLY 4339
FUEL CONSUMPTION IS EXCESSIVE 4343
OIL MIXES INTO COOLANT (OR COOLANT SPURTS BACK AND COOLANT LEVEL DOES DOWN) 4347
ENGINE OIL PRESSURE DROPS 4349
FUEL MIXES INTO ENGINE OIL 4353
WATER MIXES INTO ENGINE OIL (MILKY) 4355
COOLANT TEMPERATURE RISES TOO HIGH (OVERHEAT) 4358
UNUSUAL NOISE IS HEARD 4363
VIBRATION IS EXCESSIVE 4367
AIR CANNOT BE BLED FROM FUEL CIRCUIT 4370
ACTIVE REGENERATION IS DONE FREQUENTLY 4374
ACTIVE REGENERATION TAKES LONG 4381
WHITE SMOKE IS EXHAUSTED DURING ACTIVE REGENERATION 4387
50 DISASSEMBLY AND ASSEMBLY 4389
CONTENTS 4390
RELATED INFORMATION ON DISASSEMBLY AND ASSEMBLY 4396
HOW TO READ THIS MANUAL 4396
COATING MATERIALS LIST 4398
SPECIAL TOOLS LIST 4402
SKETCHES OF SPECIAL TOOLS 4418
ENGINE AND COOLING SYSTEM 4423
REMOVE AND INSTALL SUPPLY PUMP ASSEMBLY (RIGHT BANK) 4423
REMOVE SUPPLY PUMP ASSEMBLY (RIGHT BANK) 4424
INSTALL SUPPLY PUMP ASSEMBLY (RIGHT BANK) 4433
REMOVE AND INSTALL SUPPLY PUMP ASSEMBLY (LEFT BANK) 4450
REMOVE SUPPLY PUMP ASSEMBLY (LEFT BANK) 4450
INSTALL SUPPLY PUMP ASSEMBLY (LEFT BANK) 4456
REMOVE AND INSTALL INJECTOR ASSEMBLY (RIGHT BANK) 4465
REMOVE INJECTOR ASSEMBLY (RIGHT BANK) 4466
INSTALL INJECTOR ASSEMBLY (RIGHT BANK) 4475
REMOVE AND INSTALL INJECTOR ASSEMBLY (LEFT BANK) 4487
REMOVE INJECTOR ASSEMBLY (LEFT BANK) 4488
INSTALL INJECTOR ASSEMBLY (LEFT BANK) 4497
REMOVE AND INSTALL FUEL DOSER ASSEMBLY (RIGHT BANK) 4511
REMOVE FUEL DOSER ASSEMBLY (RIGHT BANK) 4511
INSTALL FUEL DOSER ASSEMBLY (RIGHT BANK) 4515
REMOVE AND INSTALL FUEL DOSER ASSEMBLY (LEFT BANK) 4520
REMOVE FUEL DOSER ASSEMBLY (LEFT BANK) 4520
INSTALL FUEL DOSER ASSEMBLY (LEFT BANK) 4524
REMOVE AND INSTALL CYLINDER HEAD ASSEMBLY (RIGHT BANK) 4528
REMOVE CYLINDER HEAD ASSEMBLY (RIGHT BANK) 4530
INSTALL CYLINDER HEAD ASSEMBLY (RIGHT BANK) 4560
REMOVE AND INSTALL CYLINDER HEAD ASSEMBLY (LEFT BANK) 4605
REMOVE CYLINDER HEAD ASSEMBLY (LEFT BANK) 4606
INSTALL CYLINDER HEAD ASSEMBLY (LEFT BANK) 4639
REMOVE AND INSTALL EGR VALVE ASSEMBLY (RIGHT BANK) 4687
REMOVE EGR VALVE ASSEMBLY (RIGHT BANK) 4688
INSTALL EGR VALVE ASSEMBLY (RIGHT BANK) 4697
REMOVE AND INSTALL EGR VALVE ASSEMBLY (LEFT BANK) 4710
REMOVE EGR VALVE ASSEMBLY (LEFT BANK) 4711
INSTALL EGR VALVE ASSEMBLY (LEFT BANK) 4721
REMOVE AND INSTALL EGR COOLER ASSEMBLY (RIGHT BANK) 4737
REMOVE EGR COOLER ASSEMBLY (RIGHT BANK) 4738
INSTALL EGR COOLER ASSEMBLY (RIGHT BANK) 4756
REMOVE AND INSTALL EGR COOLER ASSEMBLY (LEFT BANK) 4780
REMOVE EGR COOLER ASSEMBLY (LEFT BANK) 4781
INSTALL EGR COOLER ASSEMBLY (LEFT BANK) 4800
REMOVE AND INSTALL STARTING MOTOR ASSEMBLY 4825
REMOVE STARTING MOTOR ASSEMBLY 4825
INSTALL STARTING MOTOR ASSEMBLY 4828
REMOVE AND INSTALL ALTERNATOR BELT 4831
REMOVE ALTERNATOR BELT 4831
INSTALL ALTERNATOR BELT 4835
REMOVE AND INSTALL ALTERNATOR ASSEMBLY 4840
REMOVE ALTERNATOR ASSEMBLY 4841
INSTALL ALTERNATOR ASSEMBLY 4843
DRAIN AND ADD FUEL 4848
DRAIN FUEL 4848
ADD FUEL 4850
REMOVE AND INSTALL COOLING ASSEMBLY 4851
REMOVE COOLING ASSEMBLY 4853
INSTALL COOLING ASSEMBLY 4885
REMOVE AND INSTALL RADIATOR CORE 4925
REMOVE RADIATOR CORE 4925
INSTALL RADIATOR CORE 4933
REMOVE AND INSTALL COOLING FAN AND FAN MOTOR ASSEMBLY 4941
REMOVE COOLING FAN AND FAN MOTOR ASSEMBLY 4941
INSTALL COOLING FAN AND FAN MOTOR ASSEMBLY 4945
REMOVE AND INSTALL AFTERCOOLER ASSEMBLY 4950
REMOVE AFTERCOOLER ASSEMBLY 4951
INSTALL AFTERCOOLER ASSEMBLY 4958
REMOVE AND INSTALL OIL COOLER ASSEMBLY 4966
REMOVE OIL COOLER ASSEMBLY 4967
INSTALL OIL COOLER ASSEMBLY 4970
REMOVE AND INSTALL ENGINE ASSEMBLY 4973
REMOVE ENGINE ASSEMBLY 4975
INSTALL ENGINE ASSEMBLY 4995
REMOVE AND INSTALL ENGINE FRONT OIL SEAL 5016
REMOVE ENGINE FRONT OIL SEAL 5016
INSTALL ENGINE FRONT OIL SEAL 5018
REMOVE AND INSTALL ENGINE REAR OIL SEAL 5021
REMOVE ENGINE REAR OIL SEAL 5021
INSTALL ENGINE REAR OIL SEAL 5023
REMOVE AND INSTALL FUEL TANK ASSEMBLY 5026
REMOVE FUEL TANK ASSEMBLY 5027
INSTALL FUEL TANK ASSEMBLY 5031
REMOVE AND INSTALL KDPF ASSEMBLY (TOGETHER WITH BRACKET) 5035
REMOVE KDPF ASSEMBLY (TOGETHER WITH BRACKET) 5035
INSTALL KDPF ASSEMBLY (TOGETHER WITH BRACKET) 5060
REMOVE AND INSTALL KDPF ASSEMBLY (SINGLE UNIT) 5085
REMOVE KDPF ASSEMBLY (SINGLE UNIT) 5085
INSTALL KDPF ASSEMBLY (SINGLE UNIT) 5111
DISASSEMBLE AND ASSEMBLE KDPF ASSEMBLY 5136
DISASSEMBLE KDPF ASSEMBLY 5137
ASSEMBLE KDPF ASSEMBLY 5144
REMOVE AND INSTALL KCCV ASSEMBLY (RIGHT BANK) 5153
REMOVE KCCV ASSEMBLY (RIGHT BANK) 5153
INSTALL KCCV ASSEMBLY (RIGHT BANK) 5157
REMOVE AND INSTALL KCCV ASSEMBLY (LEFT BANK) 5161
REMOVE KCCV ASSEMBLY (LEFT BANK) 5161
INSTALL KCCV ASSEMBLY (LEFT BANK) 5165
REMOVE AND INSTALL VGT ASSEMBLY (RIGHT BANK) 5169
REMOVE VGT ASSEMBLY (RIGHT BANK) 5170
INSTALL VGT ASSEMBLY (RIGHT BANK) 5181
REMOVE AND INSTALL VGT ASSEMBLY (LEFT BANK) 5194
REMOVE VGT ASSEMBLY (LEFT BANK) 5195
INSTALL VGT ASSEMBLY (LEFT BANK) 5205
REMOVE AND INSTALL AIR CLEANER ASSEMBLY 5217
REMOVE AIR CLEANER ASSEMBLY 5217
INSTALL AIR CLEANER ASSEMBLY 5221
REMOVE AND INSTALL AIR CONDITIONER COMPRESSOR ASSEMBLY 5225
REMOVE AIR CONDITIONER COMPRESSOR ASSEMBLY 5226
INSTALL AIR CONDITIONER COMPRESSOR ASSEMBLY 5230
REMOVE AND INSTALL AIR CONDITIONER CONDENSER ASSEMBLY 5236
REMOVE AIR CONDITIONER CONDENSER ASSEMBLY 5236
INSTALL AIR CONDITIONER CONDENSER ASSEMBLY 5238
POWER TRAIN 5241
DRAIN AND ADD TRANSMISSION OIL 5241
DRAIN TRANSMISSION OIL 5241
ADD TRANSMISSION OIL 5242
REMOVE AND INSTALL DAMPER ASSEMBLY 5243
REMOVE DAMPER ASSEMBLY 5243
INSTALL DAMPER ASSEMBLY 5250
DISASSEMBLE AND ASSEMBLE DAMPER ASSEMBLY 5257
DISASSEMBLE DAMPER ASSEMBLY 5257
ASSEMBLE DAMPER ASSEMBLY 5258
REMOVE AND INSTALL FRONT DRIVE SHAFT 5260
REMOVE FRONT DRIVE SHAFT 5260
INSTALL FRONT DRIVE SHAFT 5262
REMOVE AND INSTALL REAR DRIVE SHAFT 5265
REMOVE REAR DRIVE SHAFT 5265
INSTALL REAR DRIVE SHAFT 5267
REMOVE AND INSTALL TORQUE CONVERTER AND PTO ASSEMBLY, AND TRANSMISSION ASSEMBLY 5269
REMOVE TORQUE CONVERTER AND PTO ASSEMBLY, AND TRANSMISSION ASSEMBLY 5271
INSTALL TORQUE CONVERTER AND PTO ASSEMBLY, AND TRANSMISSION ASSEMBLY 5287
DISCONNECT AND CONNECT TORQUE CONVERTER AND PTO ASSEMBLY, AND TRANSMISSION ASSEMBLY 5303
DISCONNECT TORQUE CONVERTER AND PTO ASSEMBLY, AND TRANSMISSION ASSEMBLY 5304
CONNECT TORQUE CONVERTER AND PTO ASSEMBLY, AND TRANSMISSION ASSEMBLY 5312
DISASSEMBLE AND ASSEMBLE TORQUE CONVERTER AND PTO ASSEMBLY 5324
DISASSEMBLE TORQUE CONVERTER AND PTO ASSEMBLY 5326
ASSEMBLE TORQUE CONVERTER AND PTO ASSEMBLY 5334
DISASSEMBLE AND ASSEMBLE TRANSMISSION ASSEMBLY 5349
DISASSEMBLE TRANSMISSION ASSEMBLY 5352
ASSEMBLE TRANSMISSION ASSEMBLY 5370
REMOVE AND INSTALL DIFFERENTIAL ASSEMBLY 5398
REMOVE DIFFERENTIAL ASSEMBLY 5399
INSTALL DIFFERENTIAL ASSEMBLY 5403
DISASSEMBLE AND ASSEMBLE DIFFERENTIAL ASSEMBLY 5408
DISASSEMBLE DIFFERENTIAL ASSEMBLY 5410
ASSEMBLE DIFFERENTIAL ASSEMBLY 5424
REMOVE AND INSTALL FINAL DRIVE AND REAR BRAKE ASSEMBLY 5447
REMOVE FINAL DRIVE AND REAR BRAKE ASSEMBLY 5448
INSTALL FINAL DRIVE AND REAR BRAKE ASSEMBLY 5451
DISASSEMBLE AND ASSEMBLE FINAL DRIVE AND REAR BRAKE ASSEMBLY 5454
DISASSEMBLE FINAL DRIVE AND REAR BRAKE ASSEMBLY 5456
ASSEMBLE FINAL DRIVE AND REAR BRAKE ASSEMBLY 5469
REMOVE AND INSTALL FINAL DRIVE CARRIER ASSEMBLY 5493
REMOVE FINAL DRIVE CARRIER ASSEMBLY 5494
INSTALL FINAL DRIVE CARRIER ASSEMBLY 5496
DISASSEMBLE AND ASSEMBLE FINAL DRIVE CARRIER ASSEMBLY 5499
DISASSEMBLE FINAL DRIVE CARRIER ASSEMBLY 5499
ASSEMBLE FINAL DRIVE CARRIER ASSEMBLY 5500
BRAKE SYSTEM 5502
DRAIN AND ADD BRAKE OIL 5502
DRAIN BRAKE OIL 5502
ADD BRAKE OIL 5503
REMOVE AND INSTALL SLACK ADJUSTER ASSEMBLY 5504
REMOVE SLACK ADJUSTER ASSEMBLY 5505
INSTALL SLACK ADJUSTER ASSEMBLY 5507
REMOVE AND INSTALL BRAKE ACCUMULATOR CHARGE VALVE ASSEMBLY 5509
REMOVE BRAKE ACCUMULATOR CHARGE VALVE ASSEMBLY 5510
INSTALL BRAKE ACCUMULATOR CHARGE VALVE ASSEMBLY 5511
REMOVE AND INSTALL FRONT WHEEL HUB AND BRAKE ASSEMBLY 5514
REMOVE FRONT WHEEL HUB AND BRAKE ASSEMBLY 5516
INSTALL FRONT WHEEL HUB AND BRAKE ASSEMBLY 5523
DISASSEMBLE AND ASSEMBLE FRONT WHEEL HUB AND BRAKE ASSEMBLY 5530
DISASSEMBLE FRONT WHEEL HUB AND BRAKE ASSEMBLY 5531
ASSEMBLE FRONT WHEEL HUB AND BRAKE ASSEMBLY 5538
STEERING SYSTEM 5549
REMOVE AND INSTALL STEERING VALVE ASSEMBLY 5549
REMOVE STEERING VALVE ASSEMBLY 5550
INSTALL STEERING VALVE ASSEMBLY 5555
REMOVE AND INSTALL STEERING CYLINDER ASSEMBLY 5560
REMOVE STEERING CYLINDER ASSEMBLY 5561
INSTALL STEERING CYLINDER ASSEMBLY 5573
DISASSEMBLE AND ASSEMBLE STEERING CYLINDER ASSEMBLY 5584
DISASSEMBLE STEERING CYLINDER ASSEMBLY 5585
ASSEMBLE STEERING CYLINDER ASSEMBLY 5586
UNDERCARRIAGE AND FRAME 5589
REMOVE AND INSTALL FRONT WHEEL ASSEMBLY 5589
REMOVE FRONT WHEEL ASSEMBLY 5589
INSTALL FRONT WHEEL ASSEMBLY 5591
REMOVE AND INSTALL REAR WHEEL ASSEMBLY 5592
REMOVE REAR WHEEL ASSEMBLY 5592
INSTALL REAR WHEEL ASSEMBLY 5596
REMOVE AND INSTALL RIGHT FRONT SUSPENSION CYLINDER ASSEMBLY 5599
REMOVE RIGHT FRONT SUSPENSION CYLINDER ASSEMBLY 5601
INSTALL RIGHT FRONT SUSPENSION CYLINDER ASSEMBLY 5628
REMOVE AND INSTALL LEFT FRONT SUSPENSION CYLINDER ASSEMBLY 5655
REMOVE LEFT FRONT SUSPENSION CYLINDER ASSEMBLY 5657
INSTALL LEFT FRONT SUSPENSION CYLINDER ASSEMBLY 5677
DISASSEMBLE AND ASSEMBLE FRONT SUSPENSION CYLINDER ASSEMBLY (CYLINDER WITH BUFFER RING) 5697
DISASSEMBLE FRONT SUSPENSION CYLINDER ASSEMBLY (CYLINDER WITH BUFFER RING) 5698
ASSEMBLE FRONT SUSPENSION CYLINDER ASSEMBLY (CYLINDER WITH BUFFER RING) 5700
REMOVE AND INSTALL KINGPIN 5703
REMOVE KINGPIN 5704
INSTALL KINGPIN 5714
REMOVE AND INSTALL REAR SUSPENSION CYLINDER ASSEMBLY 5725
REMOVE REAR SUSPENSION CYLINDER ASSEMBLY 5725
INSTALL REAR SUSPENSION CYLINDER ASSEMBLY 5730
DISASSEMBLE AND ASSEMBLE REAR SUSPENSION CYLINDER ASSEMBLY (CYLINDER WITH BUFFER RING) 5735
DISASSEMBLE REAR SUSPENSION CYLINDER ASSEMBLY (CYLINDER WITH BUFFER RING) 5736
ASSEMBLE REAR SUSPENSION CYLINDER ASSEMBLY (CYLINDER WITH BUFFER RING) 5737
REMOVE AND INSTALL SLANTED LADDER ASSEMBLY 5741
REMOVE SLANTED LADDER ASSEMBLY 5741
INSTALL SLANTED LADDER ASSEMBLY 5744
HYDRAULIC SYSTEM 5746
DRAIN AND ADD HYDRAULIC OIL 5746
DRAIN HYDRAULIC OIL 5746
ADD HYDRAULIC OIL 5747
REMOVE AND INSTALL HYDRAULIC TANK ASSEMBLY 5748
REMOVE HYDRAULIC TANK ASSEMBLY 5749
INSTALL HYDRAULIC TANK ASSEMBLY 5755
REMOVE AND INSTALL STEERING AND HOIST PUMP ASSEMBLY 5762
REMOVE STEERING AND HOIST PUMP ASSEMBLY 5763
INSTALL STEERING AND HOIST PUMP ASSEMBLY 5770
REMOVE AND INSTALL POWER TRAIN DUPLEX PUMP ASSEMBLY 5778
REMOVE POWER TRAIN DUPLEX PUMP ASSEMBLY 5779
INSTALL POWER TRAIN DUPLEX PUMP ASSEMBLY 5787
REMOVE AND INSTALL REAR BRAKE COOLING AND BRAKE CHARGE TRIPLEX PUMP ASSEMBLY 5795
REMOVE REAR BRAKE COOLING AND BRAKE CHARGE TRIPLEX PUMP ASSEMBLY 5796
INSTALL REAR BRAKE COOLING AND BRAKE CHARGE TRIPLEX PUMP ASSEMBLY 5800
REMOVE AND INSTALL COOLING FAN AND HOIST PUMP ASSEMBLY 5804
REMOVE COOLING FAN AND HOIST PUMP ASSEMBLY 5805
INSTALL COOLING FAN AND HOIST PUMP ASSEMBLY 5809
REMOVE AND INSTALL DEMAND VALVE ASSEMBLY 5812
REMOVE DEMAND VALVE ASSEMBLY 5813
INSTALL DEMAND VALVE ASSEMBLY 5820
REMOVE AND INSTALL HOIST VALVE ASSEMBLY 5828
REMOVE HOIST VALVE ASSEMBLY 5829
INSTALL HOIST VALVE ASSEMBLY 5831
REMOVE AND INSTALL HOIST CYLINDER ASSEMBLY 5835
REMOVE HOIST CYLINDER ASSEMBLY 5836
INSTALL HOIST CYLINDER ASSEMBLY 5839
DISASSEMBLE AND ASSEMBLE HOIST CYLINDER ASSEMBLY 5841
DISASSEMBLE HOIST CYLINDER ASSEMBLY 5842
ASSEMBLE HOIST CYLINDER ASSEMBLY 5845
WORK EQUIPMENT 5850
FIX AND RELEASE BODY RAISE POSITION 5850
FIX BODY RAISE POSITION 5850
RELEASE BODY RAISE POSITION 5851
REMOVE AND INSTALL BODY ASSEMBLY 5854
REMOVE BODY ASSEMBLY 5855
INSTALL BODY ASSEMBLY 5859
CAB RELATED PARTS 5865
REMOVE AND INSTALL OPERATOR CAB ASSEMBLY 5865
REMOVE OPERATOR CAB ASSEMBLY 5867
INSTALL OPERATOR CAB ASSEMBLY 5895
REMOVE AND INSTALL OPERATOR CAB GLASS 5925
REMOVE OPERATOR CAB FRONT WINDOW GLASS 5926
INSTALL OPERATOR CAB FRONT WINDOW GLASS 5928
REMOVE OPERATOR CAB GLASS (ADHERED GLASS) 5931
INSTALL OPERATOR CAB GLASS (ADHERED GLASS) 5932
REMOVE AND INSTALL AIR CONDITIONER UNIT ASSEMBLY 5936
REMOVE AIR CONDITIONER UNIT ASSEMBLY 5937
INSTALL AIR CONDITIONER UNIT ASSEMBLY 5945
REMOVE AND INSTALL OPERATOR SEAT ASSEMBLY 5953
REMOVE OPERATOR SEAT ASSEMBLY 5953
INSTALL OPERATOR SEAT ASSEMBLY 5956
REMOVE AND INSTALL SEATBELT 5959
REMOVE SEATBELT 5959
INSTALL SEATBELT 5960
ELECTRICAL SYSTEM 5962
REMOVE AND INSTALL ENGINE CONTROLLER ASSEMBLY (RIGHT BANK) 5962
REMOVE ENGINE CONTROLLER ASSEMBLY (RIGHT BANK) 5962
INSTALL ENGINE CONTROLLER ASSEMBLY (RIGHT BANK) 5965
REMOVE AND INSTALL ENGINE CONTROLLER ASSEMBLY (LEFT BANK) 5968
REMOVE ENGINE CONTROLLER ASSEMBLY (LEFT BANK) 5968
INSTALL ENGINE CONTROLLER ASSEMBLY (LEFT BANK) 5971
REMOVE AND INSTALL RETARDER AND HOIST CONTROLLER ASSEMBLY 5974
REMOVE RETARDER AND HOIST CONTROLLER ASSEMBLY 5974
INSTALL RETARDER AND HOIST CONTROLLER ASSEMBLY 5975
REMOVE AND INSTALL ABS AND POWER LADDER CONTROLLER ASSEMBLY 5977
REMOVE ABS AND POWER LADDER CONTROLLER ASSEMBLY 5977
INSTALL ABS AND POWER LADDER CONTROLLER ASSEMBLY 5979
REMOVE AND INSTALL TRANSMISSION CONTROLLER ASSEMBLY 5981
REMOVE TRANSMISSION CONTROLLER ASSEMBLY 5981
INSTALL TRANSMISSION CONTROLLER ASSEMBLY 5982
REMOVE AND INSTALL MACHINE MONITOR ASSEMBLY 5984
REMOVE MACHINE MONITOR ASSEMBLY 5985
INSTALL MACHINE MONITOR ASSEMBLY 5987
REMOVE AND INSTALL MONITOR CONTROLLER ASSEMBLY 5990
REMOVE MONITOR CONTROLLER ASSEMBLY 5990
INSTALL MONITOR CONTROLLER ASSEMBLY 5991
REMOVE AND INSTALL MASS AIR FLOW AND TEMPERATURE SENSOR 5993
REMOVE MASS AIR FLOW AND TEMPERATURE SENSOR 5993
INSTALL MASS AIR FLOW AND TEMPERATURE SENSOR 5995
REMOVE AND INSTALL KCCV CRANKCASE PRESSURE SENSOR (RIGHT BANK) 5997
REMOVE KCCV CRANKCASE PRESSURE SENSOR (RIGHT BANK) 5997
INSTALL KCCV CRANKCASE PRESSURE SENSOR (RIGHT BANK) 5999
REMOVE AND INSTALL KCCV CRANKCASE PRESSURE SENSOR (LEFT BANK) 6002
REMOVE KCCV CRANKCASE PRESSURE SENSOR (LEFT BANK) 6002
INSTALL KCCV CRANKCASE PRESSURE SENSOR (LEFT BANK) 6004
REMOVE AND INSTALL KOMTRAX Plus CONTROLLER ASSEMBLY 6007
REMOVE KOMTRAX Plus CONTROLLER ASSEMBLY 6008
INSTALL KOMTRAX Plus CONTROLLER ASSEMBLY 6009
REMOVE AND INSTALL MOBILE COMMUNICATION TERMINAL 6011
REMOVE MOBILE COMMUNICATION TERMINAL 6011
INSTALL MOBILE COMMUNICATION TERMINAL 6012
REMOVE AND INSTALL DC-DC CONVERTER 6014
REMOVE DC-DC CONVERTER 6014
INSTALL DC-DC CONVERTER 6015
REMOVE AND INSTALL MOBILE COMMUNICATION TERMINAL WIRING HARNESS 6016
REMOVE MOBILE COMMUNICATION TERMINAL WIRING HARNESS 6016
INSTALL MOBILE COMMUNICATION TERMINAL WIRING HARNESS 6021
REMOVE AND INSTALL KOMTRAX TERMINAL ASSEMBLY 6027
REMOVE KOMTRAX TERMINAL ASSEMBLY 6027
INSTALL KOMTRAX TERMINAL ASSEMBLY 6029
REMOVE AND INSTALL REARVIEW CAMERA 6030
REMOVE REARVIEW CAMERA 6030
INSTALL REARVIEW CAMERA 6031
REMOVE AND INSTALL KomVision CAMERA 6032
REMOVE KomVision CAMERA 6032
INSTALL KomVision CAMERA 6037
REMOVE AND INSTALL KomVision RADAR 6042
REMOVE KomVision RADAR 6043
INSTALL KomVision RADAR 6056
REMOVE AND INSTALL KomVision CONTROLLER ASSEMBLY 6070
REMOVE KomVision CONTROLLER ASSEMBLY 6070
INSTALL KomVision CONTROLLER ASSEMBLY 6072
REMOVE AND INSTALL WIRELESS LAN UNIT ASSEMBLY 6074
REMOVE WIRELESS LAN UNIT ASSEMBLY 6074
INSTALL WIRELESS LAN UNIT ASSEMBLY 6076
60 MAINTENANCE STANDARD 6081
CONTENTS 6082
EXPLANATION OF TERMS FOR MAINTENANCE STANDARD 6083
ENGINE AND COOLING SYSTEM 6085
MAINTENANCE STANDARD OF ENGINE MOUNT 6085
MAINTENANCE STANDARD OF DAMPER 6086
MAINTENANCE STANDARD OF COOLING FAN, HOIST PUMP 6088
MAINTENANCE STANDARD OF SERVO VALVE OF COOLING FAN, HOIST PUMP 6090
MAINTENANCE STANDARD OF COOLING FAN MOTOR 6091
POWER TRAIN 6094
MAINTENANCE STANDARD OF DRIVE SHAFT 6094
MAINTENANCE STANDARD OF TORQUE CONVERTER, TRANSMISSION MOUNT 6095
MAINTENANCE STANDARD OF TORQUE CONVERTER, PTO 6096
MAINTENANCE STANDARD OF TRANSMISSION 6100
MAINTENANCE STANDARD OF TRANSMISSION CONTROL VALVE 6108
MAINTENANCE STANDARD OF LOCKUP CLUTCH ECMV 6109
MAINTENANCE STANDARD OF H, L, R, 1ST, 2ND, 3RD, 4TH CLUTCH ECMV 6110
MAINTENANCE STANDARD OF VALVE ASSEMBLY (MAIN PRESSURE VARIABLE, TORQUE CONVERTER RELIEF, MAIN FLOW RATE SELECT) 6111
MAINTENANCE STANDARD OF TRANSMISSION LUBRICATING OIL SELECTOR VALVE 6113
MAINTENANCE STANDARD OF FRONT AXLE 6115
MAINTENANCE STANDARD OF REAR AXLE 6116
MAINTENANCE STANDARD OF DIFFERENTIAL 6117
MAINTENANCE STANDARD OF FINAL DRIVE 6119
STEERING SYSTEM 6121
MAINTENANCE STANDARD OF STEERING COLUMN 6121
MAINTENANCE STANDARD OF STEERING LINKAGE 6122
MAINTENANCE STANDARD OF DEMAND VALVE 6125
MAINTENANCE STANDARD OF STEERING CYLINDER 6128
BRAKE SYSTEM 6129
MAINTENANCE STANDARD OF FRONT BRAKE, PARKING BRAKE 6129
MAINTENANCE STANDARD OF REAR BRAKE, PARKING BRAKE 6131
UNDERCARRIAGE AND FRAME 6133
MAINTENANCE STANDARD OF FRONT SUSPENSION CYLINDER 6133
MAINTENANCE STANDARD OF REAR SUSPENSION CYLINDER 6137
MAINTENANCE STANDARD OF REAR AXLE SUPPORT 6139
HYDRAULIC SYSTEM 6141
MAINTENANCE STANDARD OF HYDRAULIC TANK 6141
MAINTENANCE STANDARD OF PUMP ASSEMBLY (STEERING, HOIST) 6142
MAINTENANCE STANDARD OF SERVO VALVE OF PUMP ASSEMBLY (STEERING, HOIST) 6144
MAINTENANCE STANDARD OF HOIST VALVE 6145
WORK EQUIPMENT 6147
MAINTENANCE STANDARD OF HOIST CYLINDER 6147
CAB RELATED PARTS 6148
MAINTENANCE STANDARD OF CAB MOUNT 6148
80 OTHERS 6149
CONTENTS 6150
AIR CONDITIONER SYSTEM 6152
PRECAUTIONS FOR REFRIGERANT 6152
LAYOUT DRAWING OF AIR CONDITIONER SYSTEM 6153
SPECIFICATIONS OF AIR CONDITIONER 6155
STRUCTURE OF REFRIGERATION CYCLE 6156
FUNCTION OF REFRIGERATION CYCLE 6157
AIR CONDITIONER SYSTEM DIAGRAM 6158
COMPONENT PARTS OF AIR CONDITIONER SYSTEM 6159
AIR CONDITIONER UNIT 6159
AIR CONDITIONER UNIT 6162
FUNCTION OF EVAPORATOR IN AIR CONDITIONER UNIT 6162
FUNCTION OF HEATER CORE IN AIR CONDITIONER UNIT 6162
FUNCTION OF SERVO MOTOR IN AIR CONDITIONER UNIT 6162
OPERATION OF SERVO MOTOR OF AIR CONDITIONER UNIT 6162
STRUCTURE OF EXPANSION VALVE IN AIR CONDITIONER UNIT 6163
FUNCTION OF EXPANSION VALVE IN AIR CONDITIONER UNIT 6163
OPERATION OF EXPANSION VALVE IN AIR CONDITIONER UNIT 6163
FUNCTION OF DUAL PRESSURE SWITCH 6164
AIR CONDITIONER CONTROLLER 6165
STRUCTURE OF AIR CONDITIONER CONTROLLER 6165
INPUT AND OUTPUT SIGNALS OF AIR CONDITIONER CONTROLLER 6166
COMPRESSOR 6167
STRUCTURE OF COMPRESSOR 6167
SPECIFICATIONS OF COMPRESSOR 6167
FUNCTION OF COMPRESSOR 6167
OPERATION OF COMPRESSOR 6168
CONDENSER 6169
STRUCTURE OF CONDENSER 6169
SPECIFICATIONS OF CONDENSER 6169
FUNCTION OF CONDENSER 6169
AIR CONDITIONER RELATED SENSORS 6171
STRUCTURE OF TEMPERATURE SENSOR (FRESH AIR) 6171
FUNCTION OF TEMPERATURE SENSOR (FRESH AIR) 6171
PROCEDURE FOR TESTING AND TROUBLESHOOTING AIR CONDITIONER 6172
CIRCUIT DIAGRAM AND ARRANGEMENT OF CONNECTOR PINS FOR AIR CONDITIONER 6174
LOCATIONS OF AIR CONDITIONER PARTS AND ARRANGEMENT OF CONNECTORS 6176
TEST AIR LEAKAGE (DUCT) 6180
TEST AIR LEAKAGE in DUCT CONNECTION 6180
TEST AIR CONDITIONER WITH SELF-DIAGNOSIS FUNCTION 6183
TEST VENT (MODE) CHANGEOVER 6184
TEST VENT (MODE) CHANGEOVER 6184
TEST FRESH/RECIRC AIR CHANGEOVER 6186
TEST FRESH/RECIRC AIR CHANGEOVER 6186
TEST REFRIGERANT (DUAL) PRESSURE SWITCH 6187
TEST REFRIGERANT (DUAL) PRESSURE SWITCH 6187
TEST RELAYS 6188
TEST RELAYS 6188
SIMPLE CHECK OF REFRIGERANT LEVEL THROUGH SIGHT GLASS 6189
AIR CONDITIONER TROUBLESHOOTING CHART 1 6190
AIR CONDITIONER TROUBLESHOOTING CHART 2 6192
INFORMATION DESCRIBED IN TROUBLESHOOTING 6195
TROUBLESHOOTING BY FAILURE CODE (DISPLAY OF CODE) 6198
FAILURE CODE [879AKA] 6198
FAILURE CODE [879AKB] 6199
FAILURE CODE [879BKA] 6200
FAILURE CODE [879BKB] 6203
FAILURE CODE [879CKA] 6206
FAILURE CODE [879CKB] 6207
FAILURE CODE [879EMC] 6208
FAILURE CODE [879FMC] 6209
FAILURE CODE [879GKX] 6210
TROUBLESHOOTING OF AIR CONDITIONER SYSTEM (A-MODE) 6213
TROUBLESHOOTING FOR POWER SUPPLY SYSTEM (AIR CONDITIONER DOES NOT OPERATE) 6213
TROUBLESHOOTING FOR COMPRESSOR AND REFRIGERANT SYSTEM (AIR IS NOT COOLED) 6217
TROUBLESHOOTING FOR BLOWER MOTOR SYSTEM (NO AIR COMES OUT OR AIR FLOW IS ABNORMAL) 6222
TROUBLESHOOTING FOR FRESH/RECIRC AIR CHANGEOVER 6226
TROUBLESHOOTING BY GAUGE PRESSURE 6230
CONNECT SERVICE TOOL 6233
CONNECT SERVICE TOOL 6233
PRECAUTIONS FOR DISCONNECTION AND CONNECTION OF AIR CONDITIONER PIPINGS 6235
COMPRESSOR OIL 6237
REPLACE DESICCANT 6239
REMOVE DESICCANT 6239
ATTACH DESICCANT 6240
KomVision SYSTEM 6241
STRUCTURE AND OPERATION OF KomVision SYSTEM 6241
PRECAUTIONS FOR KomVision SYSTEM 6241
LAYOUT DRAWING OF KomVision SYSTEM 6242
KomVision SYSTEM 6250
TEST AND ADJUST KomVision SYSTEM 6263
SETTING AND OPERATION OF KomVision MONITOR 6263
CAMERA CALIBRATION 6284
6 CAMERA CALIBRATION 6285
1 CAMERA CALIBRATION 6311
ADJUST RADARS (FOR MACHINE WITH RADARS) 6317
ADJUST RADAR 6317
ADJUST RADARS SEPARATELY 6324
TROUBLESHOOTING FOR KomVision SYSTEM 6331
RELATED INFORMATION TO TROUBLESHOOT 6331
TROUBLESHOOTING BY FAILURE CODE (DISPLAY OF CODE) 6351
TROUBLESHOOTING OF ELECTRICAL SYSTEM (E-MODE) 6617
90 CIRCUIT DIAGRAMS 6645
CONTENTS 6646
HOW TO READ THE CODES FOR ELECTRIC CABLE 6648
HYDRAULIC CIRCUIT DIAGRAM 6652
SYMBOLS USED IN HYDRAULIC CIRCUIT DIAGRAM 6652
HYDRAULIC CIRCUIT DIAGRAM OF STEERING, HOIST 6657
HYDRAULIC CIRCUIT DIAGRAM OF STEERING, HOIST (MACHINE WITH 2 PIECES OF FORCED LOWER VALVES) 6659
HYDRAULIC CIRCUIT DIAGRAM OF BRAKE CONTROL 6661
HYDRAULIC CIRCUIT DIAGRAM OF TRANSMISSION, BRAKE COOLING SYSTEM 6663
HYDRAULIC CIRCUIT DIAGRAM OF POWER LADDER (MACHINE WITH POWER LADDER) 6665
HYDRAULIC CIRCUIT DIAGRAM OF STEERING, HOIST (REVERSE 1ST + RIGHT TURN + BRAKE OPERATION) 6667
HYDRAULIC CIRCUIT DIAGRAM OF STEERING, HOIST (MACHINE WITH 2 PIECES OF FORCED LOWER VALVES) (AT REVERSE 1ST, RIGHT TURN, BRAKE OPERATION) 6669
HYDRAULIC CIRCUIT DIAGRAM OF BRAKE CONTROL (AT REVERSE 1ST, RIGHT TURN, BRAKE OPERATION) 6671
HYDRAULIC CIRCUIT DIAGRAM OF TRANSMISSION, BRAKE COOLING SYSTEM (AT REVERSE 1ST, RIGHT TURN, BRAKE OPERATION) 6673
HYDRAULIC CIRCUIT DIAGRAM OF STEERING, HOIST (AT HOIST RAISE, FORWARD 2ND OPERATION) 6675
HYDRAULIC CIRCUIT DIAGRAM OF STEERING, HOIST (MACHINE WITH 2 PIECES OF FORCED LOWER VALVES) (AT HOIST RAISE, FORWARD 2ND OPERATION) 6677
HYDRAULIC CIRCUIT DIAGRAM OF BRAKE CONTROL (AT RETARDER BRAKE OPERATION) 6679
HYDRAULIC CIRCUIT DIAGRAM OF TRANSMISSION, BRAKE COOLING SYSTEM (AT HOIST RAISE, FORWARD 2ND OPERATION) 6681
ELECTRICAL CIRCUIT DIAGRAM 6683
SYMBOLS USED IN ELECTRIC CIRCUIT DIAGRAM 6683
ELECTRICAL CIRCUIT DIAGRAM OF INSIDE OF CAB (1/12) 6687
ELECTRICAL CIRCUIT DIAGRAM OF INSIDE OF CAB (2/12) 6689
ELECTRICAL CIRCUIT DIAGRAM OF INSIDE OF CAB (3/12) 6691
ELECTRICAL CIRCUIT DIAGRAM OF INSIDE OF CAB (4/12) 6693
ELECTRICAL CIRCUIT DIAGRAM OF INSIDE OF CAB (5/12) 6695
ELECTRICAL CIRCUIT DIAGRAM OF INSIDE OF CAB (6/12) 6697
ELECTRICAL CIRCUIT DIAGRAM OF INSIDE OF CAB (7/12) 6699
ELECTRICAL CIRCUIT DIAGRAM OF INSIDE OF CAB (8/12) 6701
ELECTRICAL CIRCUIT DIAGRAM OF INSIDE OF CAB (9/12) 6703
ELECTRICAL CIRCUIT DIAGRAM OF INSIDE OF CAB (10/12) 6705
ELECTRICAL CIRCUIT DIAGRAM OF INSIDE OF CAB (11/12) 6707
ELECTRICAL CIRCUIT DIAGRAM OF INSIDE OF CAB (12/12) 6709
ELECTRICAL CIRCUIT DIAGRAM OF MACHINE (1/13) 6711
ELECTRICAL CIRCUIT DIAGRAM OF MACHINE (2/13) 6713
ELECTRICAL CIRCUIT DIAGRAM OF MACHINE (3/13) 6715
ELECTRICAL CIRCUIT DIAGRAM OF MACHINE (4/13) 6717
ELECTRICAL CIRCUIT DIAGRAM OF MACHINE (5/13) 6719
ELECTRICAL CIRCUIT DIAGRAM OF MACHINE (6/13) 6721
ELECTRICAL CIRCUIT DIAGRAM OF MACHINE (7/13) 6723
ELECTRICAL CIRCUIT DIAGRAM OF MACHINE (8/13) 6725
ELECTRICAL CIRCUIT DIAGRAM OF MACHINE (9/13) 6727
ELECTRICAL CIRCUIT DIAGRAM OF MACHINE (10/13) 6729
ELECTRICAL CIRCUIT DIAGRAM OF MACHINE (11/13) 6731
ELECTRICAL CIRCUIT DIAGRAM OF MACHINE (12/13) 6733
ELECTRICAL CIRCUIT DIAGRAM OF MACHINE (13/13) 6735
ELECTRICAL CIRCUIT DIAGRAM OF ENGINE (1/2) 6737
ELECTRICAL CIRCUIT DIAGRAM OF ENGINE (2/2) 6739
CONNECTOR AND WIRING HARNESS CHART 6741
CONNECTOR AND WIRING HARNESS CHART(1/43) 6743
CONNECTOR AND WIRING HARNESS CHART(2/43) 6745
CONNECTOR AND WIRING HARNESS CHART(3/43) 6747
CONNECTOR AND WIRING HARNESS CHART(4/43) 6749
CONNECTOR AND WIRING HARNESS CHART(5/43) 6751
CONNECTOR AND WIRING HARNESS CHART(6/43) 6753
CONNECTOR AND WIRING HARNESS CHART(7/43) 6755
CONNECTOR AND WIRING HARNESS CHART(8/43) 6757
CONNECTOR AND WIRING HARNESS CHART(9/43) 6759
CONNECTOR AND WIRING HARNESS CHART(10/43) 6761
CONNECTOR AND WIRING HARNESS CHART(11/43) 6763
CONNECTOR AND WIRING HARNESS CHART(12/43) 6765
CONNECTOR AND WIRING HARNESS CHART(13/43) 6767
CONNECTOR AND WIRING HARNESS CHART(14/43) 6769
CONNECTOR AND WIRING HARNESS CHART(15/43) 6771
CONNECTOR AND WIRING HARNESS CHART(16/43) 6773
CONNECTOR AND WIRING HARNESS CHART(17/43) 6775
CONNECTOR AND WIRING HARNESS CHART(18/43) 6777
CONNECTOR AND WIRING HARNESS CHART(19/43) 6779
CONNECTOR AND WIRING HARNESS CHART(20/43) 6781
CONNECTOR AND WIRING HARNESS CHART(21/43) 6783
CONNECTOR AND WIRING HARNESS CHART(22/43) 6785
CONNECTOR AND WIRING HARNESS CHART(23/43) 6787
CONNECTOR AND WIRING HARNESS CHART(24/43) 6789
CONNECTOR AND WIRING HARNESS CHART(25/43) 6791
CONNECTOR AND WIRING HARNESS CHART(26/43) 6793
CONNECTOR AND WIRING HARNESS CHART(27/43) 6795
CONNECTOR AND WIRING HARNESS CHART(28/43) 6797
CONNECTOR AND WIRING HARNESS CHART(29/43) 6799
CONNECTOR AND WIRING HARNESS CHART(30/43) 6801
CONNECTOR AND WIRING HARNESS CHART(31/43) 6803
CONNECTOR AND WIRING HARNESS CHART(32/43) 6805
CONNECTOR AND WIRING HARNESS CHART(33/43) 6807
CONNECTOR AND WIRING HARNESS CHART(34/43) 6809
CONNECTOR AND WIRING HARNESS CHART(35/43) 6811
CONNECTOR AND WIRING HARNESS CHART(36/43) 6813
CONNECTOR AND WIRING HARNESS CHART(37/43) 6815
CONNECTOR AND WIRING HARNESS CHART(38/43) 6817
CONNECTOR AND WIRING HARNESS CHART(39/43) 6819
CONNECTOR AND WIRING HARNESS CHART(40/43) 6821
CONNECTOR AND WIRING HARNESS CHART(41/43) 6823
CONNECTOR AND WIRING HARNESS CHART(42/43) 6825
CONNECTOR AND WIRING HARNESS CHART(43/43) 6827
INDEX 6829

Contact us: [email protected]

https://vimeo.com/742992267

PLEASE NOTE:

  • This is the SAME exact manual used by your dealers to fix your vehicle.
  • The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
  • Any queries / doubts regarding your purchase, please feel free to contactย [email protected]

S.V

What Our Customers Say

โ˜…โ˜…โ˜…โ˜…โ˜… Live reviews from customers
Loading customer reviews...
0
    0
    Your Cart
    Your cart is emptyReturn to Shop
    ๐Ÿ›’
    Recently Purchased
    ๐Ÿ•’ verified order