Komatsu HD785-8E0 Dump Truck Operation & Maintenance Manual EENAM04000 – PDF DOWNLOAD

Description

Komatsu HD785-8E0 Dump Truck Operation & Maintenance Manual EENAM04000 – PDF DOWNLOAD

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TABLE OF CONTENTS:

Komatsu HD785-8E0 Dump Truck Operation & Maintenance Manual EENAM04000 – PDF DOWNLOAD

CONTENTS
FOREWORD 1-1
FOREWORD 1-5
KOMATSU MACHINE OPERATOR PRIVACY POLICY 1-6
SAFETY INFORMATION 1-9
INTRODUCTION 1-10
NOISE 1-11
VIBRATION LEVELS 1-12
VIBRATION – OPERATING CONDITION 1-12
GUIDE TO REDUCE VIBRATION LEVELS ON MACHINE 1-12
MACHINE INFORMATION 1-14
LOCATION OF PRODUCT IDENTIFICATION NUMBER (PIN) AND MACHINE SERIAL NO PLATE
1-14
LOCATION OF ENGINE NUMBER PLATE 1-14
SERVICE METER LOCATION 1-15
YOUR MACHINE SERIAL NUMBERS AND DISTRIBUTOR 1-15
SERIAL PLATE 1-16
DECLARATION OF CONFORMITY 1-17
ABBREVIATION LIST 1-18
SAFETY 2-1
SAFETY LABELS 2-2
GENERAL PRECAUTIONS COMMON TO OPERATION AND MAINTENANCE 2-12
PRECAUTIONS BEFORE STARTING OPERATION 2-12
PREPARATIONS FOR SAFE OPERATION 2-12
ACTIONS IF FIRE OCCURS 2-13
PRECAUTIONS TO PREVENT FIRE 2-14
PRECAUTIONS WHEN GETTING ON OR OFF MACHINE 2-15
PRECAUTIONS FOR MACHINE AND JOBSITE 2-17
PRECAUTIONS FOR OPERATION 2-19
PRECAUTIONS FOR JOBSITE 2-19
START ENGINE 2-21
PRECAUTIONS FOR OPERATION 2-24
PRECAUTIONS FOR TRANSPORTATION 2-28
TOWING AND BEING TOWED 2-28
PRECAUTIONS FOR MAINTENANCE 2-29
PRECAUTIONS BEFORE STARTING INSPECTION AND MAINTENANCE 2-29
PRECAUTIONS FOR CHECK AND MAINTENANCE 2-34
PRECAUTIONS FOR TIRE 2-39
OPERATION 3-1
GENERAL VIEW 3-2
MACHINE EQUIPMENT NAME 3-2
CONTROLS AND GAUGES NAMES 3-3
MACHINE MONITOR EQUIPMENT NAME 3-5
NAMES OF OTHER EQUIPMENT 3-8
EXPLANATION OF COMPONENTS 3-10
MACHINE MONITOR EQUIPMENT 3-10
NAMES OF SWITCH PANEL EQUIPMENT 3-130
NAMES OF CONTROL LEVERS AND PEDALS 3-143
OTHER EQUIPMENT 3-148
MACHINE OPERATIONS AND CONTROLS 3-191
CHECKS AND ADJUSTMENT BEFORE YOU START ENGINE 3-191
METHOD FOR STARTING ENGINE 3-234
OPERATIONS AND CHECKS AFTER YOU START ENGINE 3-239
METHOD FOR STOPPING ENGINE 3-242
MOVE (TRAVEL FORWARD AND REVERSE) AND STOP MACHINE 3-244
SHIFT GEARS 3-250
TRAVEL DOWNHILL 3-252
CONTENTS FOREWORD
1-2
HANDLE ARSC 3-254
BRAKE PERFORMANCE CURVE 3-259
METHOD FOR STEERING MACHINE 3-263
KTCS 3-264
LOADING OPERATION 3-265
HANDLE PAYLOAD METER 3-266
DUMPING OPERATION 3-286
WORK PRECAUTIONS 3-287
PERMISSIBLE WATER DEPTH 3-288
PARK MACHINE 3-289
METHOD FOR CHECKING AFTER FINISHING WORK 3-290
LOCK 3-291
HANDLE TIRES 3-297
T Km P H 3-297
TIRE T Km P H VALUE AND CONTINUOUS MAX TRAVEL SPEED 3-297
PRECAUTIONS FOR LONG DISTANCE TRAVEL 3-298
HANDLE AIR CONDITIONER 3-299
AIR CONDITIONER EQUIPMENT 3-300
OPERATE AIR CONDITIONER 3-306
RADIO 3-312
RADIO EQUIPMENT 3-312
OPERATE RADIO 3-316
RADIO SETTING 3-319
HANDLE ENGINE ROOM LAMP 3-323
USE ENGINE ROOM LAMP 3-323
KomVision 3-324
KomVision 3-325
BASIC OPERATION OF KomVision MONITOR 3-336
KomVision MONITOR SCREEN 3-339
DUMP BODY HEATING SPECIFICATIONS 3-346
DETERMINE AND MAINTAIN TRAVEL ROAD 3-347
TRANSPORTATION 3-348
METHOD FOR SECURING MACHINE 3-348
PRECAUTIONS FOR LIFTING MACHINE 3-349
COLD WEATHER OPERATION 3-351
COLD WEATHER INFORMATION 3-351
FUEL AND LUBRICANTS 3-351
COOLANT 3-351
BATTERY 3-351
RADIATOR CURTAIN 3-352
PRECAUTIONS AFTER DAILY WORK COMPLETION IN COLD WEATHER 3-352
AFTER COLD WEATHER SEASON 3-352
LONG-TERM STORAGE PRECAUTIONS 3-353
PREPARATION FOR LONG-TERM STORAGE 3-353
MAINTENANCE DURING LONG-TERM STORAGE 3-353
START MACHINE AFTER LONG-TERM STORAGE 3-353
PREPARATION BEFORE TRAVELING AFTER LONG-TERM STORAGE 3-354
TROUBLES AND ACTIONS 3-355
ACTIONS WHEN YOU RUN OUT OF FUEL 3-355
ACTIONS IF TRANSMISSION HAS TROUBLE 3-355
LOWER DUMP BODY WHILE TROUBLE 3-356
PRECAUTIONS FOR TOWING MACHINE 3-357
RELEASE PARKING BRAKE 3-359
DISCHARGED BATTERY PRECAUTIONS 3-361
OTHER TROUBLE 3-366
MAINTENANCE 4-1
PRECAUTIONS FOR MAINTENANCE 4-2
JACK UP PRECAUTIONS 4-5
FOREWORD CONTENTS
1-3
MAINTENANCE INFORMATION 4-6
OIL, FUEL, AND COOLANT 4-6
ELECTRICAL COMPONENTS 4-10
STANDARD TORQUE 4-11
CHECK AND MAINTENANCE SCHEDULE 4-13
MAINTENANCE INTERVAL TABLE 4-13
MAINTENANCE INTERVAL: DIESEL FUEL MIXED WITH BIO-FUEL 4-14
MAINTENANCE PROCEDURE 4-15
INITIAL 250 HOURS MAINTENANCE 4-15
INITIAL 2000 HOURS MAINTENANCE 4-15
WHEN REQUIRED 4-15
CHECKS BEFORE STARTING 4-52
EVERY 250 HOURS MAINTENANCE 4-53
EVERY 500 HOURS MAINTENANCE 4-71
EVERY 1000 HOURS MAINTENANCE 4-76
EVERY 2000 HOURS MAINTENANCE 4-90
EVERY 4000 HOURS MAINTENANCE 4-98
EVERY 4500 HOURS MAINTENANCE 4-105
EVERY 8000 HOURS MAINTENANCE 4-105
EVERY 9000 HOURS MAINTENANCE 4-105
SPECIFICATIONS 5-1
SPECIFICATIONS 5-2
ATTACHMENTS AND OPTIONS 6-1
BODY SELECTION 6-2
RADIO 6-3
RADIO EQUIPMENT 6-3
OPERATE RADIO 6-5
ABS 6-8
ABS COMPONENTS 6-9
ABS OPERATION 6-10
ABS SETTING 6-11
ABS SYSTEM CHECK 6-12
TROUBLES AND ACTIONS 6-15
FUNCTION OF MACHINE LOCK-OUT SYSTEM 6-16
MACHINE LOCKOUT SYSTEM 6-16
MACHINE LOCKOUT OPERATION 6-18
MAXIMUM SPEED LIMITATION FUNCTION 6-23
OPERATION OF MAXIMUM SPEED LIMITATION FUNCTION 6-23
TROUBLES AND ACTIONS 6-24
OVERLOAD SPEED LIMIT FUNCTION 6-26
OPERATION OF OVERLOAD SPEED LIMIT FUNCTION 6-26
TROUBLES AND ACTIONS 6-27
REPLACEMENT PARTS 7-1
PERIODIC REPLACEMENT OF DEFINED LIFE PARTS 7-2
DEFINED LIFE PARTS LIST 7-2
CONSUMABLE PARTS 7-3
CONSUMABLE PARTS LIST 7-3
RECOMMENDED FUEL, COOLANT, AND LUBRICANT 7-4
LUBRICATION CHART 7-5
USE FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE 7-7
RECOMMENDED BRANDS AND QUALITIES OTHER THAN KOMATSU GENUINE OILS 7-8
INDEX 8-1

Questions? Email us: [email protected]

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DESCRIPTION:

Komatsu HD785-8E0 Dump Truck Operation & Maintenance Manual EENAM04000 – PDF DOWNLOAD

HD785-8E0 – 55001 and up

FOREWORD :

This manual explains the operation, and the inspection and maintenance procedures necessary for the safe use of the machine. Most accidents occur by the failure to obey basic safety rules for the operation and maintenance of machines. Obey the precautions in the Operation and Maintenance Manual at all times.

• Make sure that you know the work conditions in advance to prevent accidents caused by dangerous conditions. Komatsu cannot predict each circumstance that might involve a possible danger when the machine is used. The precautions and warning indications in the Operation and Maintenance Manual and on the machine cannot include all possible safety precautions.
• Do operation, inspection, and maintenance of the machine on the user’s responsibility if a situation is not included in the Operation and Maintenance Manual. Take the necessary precautions for safety. Make sure you avoid operations and procedures that are not allowed in the Operation and Maintenance Manual.
• Read and understand all precautions and warnings in the Operation and Maintenance Manual and on the machine before operation, inspection, and maintenance. Obey all the contents. Failure to comply can cause serious personal injury or death. If you operate the machine incorrectly, or do checks and maintenance incorrectly, it is dangerous.
• It can result in serious personal injury or death. Keep the Operation and Maintenance Manual in the location shown on the illustration for all personnel to read. If you are transferring the machine, make sure that the Operation and Maintenance Manual comes with the machine.
• Komatsu supplies machines that conforms with all applicable rules and standards of the country to which it is supplied. If the machine is used in a country other than that of the shipping destination, there is possibility that it does not meet the safety device requirements and standards of that country.
• When you are not sure if your machine conforms to the standard and regulations in your country or region, consult your Komatsu distributor.

PLEASE NOTE:

• This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
• Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.

S.V