KOMATSU HM300-1 ARTICULATED DUMP TRUCK OPERATION & MAINTENANCE MANUAL (SN:1260 & UP) KOMATSU HM300-1 – PDF DOWNLOAD

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KOMATSU HM300-1 ARTICULATED DUMP TRUCK OPERATION & MAINTENANCE MANUAL (SN:1260 & UP) KOMATSU HM300-1

KOMATSU HM300-1 ARTICULATED DUMP TRUCK OPERATION & MAINTENANCE MANUAL (SN:1260 & UP) KOMATSU HM300-1 – PDF DOWNLOAD:

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KOMATSU HM300-1 ARTICULATED DUMP TRUCK OPERATION & MAINTENANCE MANUAL (SN:1260 & UP) KOMATSU HM300-1

• This manual provides rules and guidelines which will help you use this machine safely and effectively. The precautions in this manual must be followed at all times when performing operation and maintenance. Most accidents are caused by the failure to follow fundamental safety rules for the operation and maintenance of machines.
• Accidents can be prevented by knowing beforehand conditions that may cause a hazard when performing operation and maintenance. Operators and maintenance personnel must always do as follows before beginning operation or maintenance. Always be sure to read and understand this manual thoroughly before performing operation and maintenance.
• Read the safety messages given in this manual and the safety labels affixed to the machine thoroughly and be sure that you understand them fully. Keep this manual in the storage location for the operation and maintenance manual given below, and have all personnel read it periodically.
• If this manual has been lost or has become dirty and cannot be read, request a replacement manual immediately from Komatsu or your Komatsu distributor. If you sell the machine, be sure to give this manual to the new owners together with the machine. Komatsu delivers machines that comply with all applicable regulations and standards of the country to which it has been shipped.
• If this machine has been purchased in another country or purchased from someone in another country, it may lack certain safety devices and specifications that are necessary for use in your country. If there is any question about whether your product complies with the applicable standards and regulations of your country, consult Komatsu or your Komatsu distributor before operating the machine.

TABLE OF CONTENTS:

KOMATSU HM300-1 ARTICULATED DUMP TRUCK OPERATION & MAINTENANCE MANUAL (SN:1260 & UP) KOMATSU HM300-1

COVER..........................................................................................  1
FOREWORD.......................................................................................  2
	FOREWORD...................................................................................  3
	SAFETY INFORMATION.........................................................................  4
	INTENDED USE...............................................................................  6
		DIRECTIONS OF MACHINE..................................................................  6
		LOCATION OF PLATES, TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR..........................  7
			PRODUCT IDENTIFICATION NUMBER (PIN)/MACHINE SERIAL NO. PLATE.......................  7
			ENGINE SERIAL NO. PLATE POSITION...................................................  7
			SERVICE METER POSITION.............................................................  8
			TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR..........................................  8
	CONTENTS...................................................................................  9
SAFETY......................................................................................... 12
	SAFETY..................................................................................... 13
	SAFETY LABELS.............................................................................. 15
		POSITION FOR ATTACHING SAFETY LABELS................................................... 16
		SAFETY LABELS.......................................................................... 17
	GENERAL PRECAUTIONS........................................................................ 22
	PRECAUTIONS DURING OPERATION............................................................... 31
		STARTING ENGINE........................................................................ 31
		OPERATION.............................................................................. 33
		TRANSPORTATION......................................................................... 36
		BATTERY................................................................................ 37
		TOWING................................................................................. 39
	PRECAUTIONS FOR MAINTENANCE................................................................ 40
	PRECAUTIONS WITH TIRES..................................................................... 47
OPERATION...................................................................................... 48
	GENERAL VIEW............................................................................... 49
		GENERAL VIEW OF MACHINE................................................................ 49
		GENERAL VIEW OF CONTROLS AND GAUGES.................................................... 50
	EXPLANATION OF COMPONENTS.................................................................. 52
		MACHINE MONITOR........................................................................ 52
		OTHER FUNCTIONS OF MACHINE MONITOR..................................................... 73
		SWITCHES............................................................................... 77
		CONTROL LEVERS AND PEDALS.............................................................. 87
		MECHATRONICS EQUIPMENT CONTROLLER...................................................... 92
		BODY PIVOT PIN......................................................................... 93
		ARTICULATE LOCK........................................................................ 93
		DUST INDICATOR......................................................................... 94
		FUSES.................................................................................. 94
		CAR RADIO.............................................................................. 97
		CAR STEREO.............................................................................103
		AIR CONDITIONER........................................................................111
	OPERATION..................................................................................116
		CHECK BEFORE STARTING ENGINE...........................................................116
		STARTING ENGINE........................................................................128
		OPERATIONS, CHECKS AFTER STARTING ENGINE...............................................131
		STOPPING ENGINE........................................................................132
		CHECKS AFTER STOPPING ENGINE...........................................................132
		MOVING MACHINE OFF (FORWARD, REVERSE), STOPPING........................................133
		SHIFTING GEAR..........................................................................138
		TRAVELING DOWNHILL.....................................................................139
		STEERING THE MACHINE...................................................................147
		OPERATION USING DIFFERENTIAL LOCK......................................................148
		, do as follows........................................................................149
		DUMP OPERATIONS........................................................................150
		CAB TILT OPERATION.....................................................................152
		PRECAUTIONS FOR OPERATION..............................................................155
		PARKING MACHINE........................................................................156
		CHECKS AFTER COMPLETION OF WORK........................................................157
		LOCKING................................................................................157
		HANDLING TIRES.........................................................................158
	DETERMINING AND MAINTAINING TRAVEL ROAD....................................................159
		DETERMINING TRAVEL ROAD................................................................159
		MAINTAINING TRAVEL ROAD................................................................159
	TRANSPORTATION.............................................................................160
		PRECAUTIONS WHEN TRANSPORTING..........................................................160
		STEPS FOR TRANSPORTATION...............................................................160
		METHOD OF SECURING MACHINE.............................................................161
		METHOD OF LIFTING MACHINE..............................................................162
	COLD WEATHER OPERATION.....................................................................166
		PRECAUTIONS FOR LOW TEMPERATURE........................................................166
		PRECAUTIONS AFTER COMPLETION OF WORK...................................................167
		AFTER COLD WEATHER.....................................................................168
	LONG-TERM STORAGE..........................................................................169
		BEFORE STORAGE.........................................................................169
		DURING STORAGE.........................................................................169
		AFTER STORAGE..........................................................................169
		PRECAUTIONS BEFORE TRAVELING AFTER LONG-TERM STORAGE...................................169
	TROUBLESHOOTING............................................................................170
		AFTER RUNNING OUT OF FUEL..............................................................170
		IF TRANSMISSION HAS TROUBLE............................................................171
		METHOD OF TOWING MACHINE...............................................................172
		IF BATTERY IS DISCHARGED...............................................................176
		OTHER TROUBLE..........................................................................179
MAINTENANCE....................................................................................186
	GUIDES TO MAINTENANCE......................................................................187
	OUTLINE OF SERVICE.........................................................................189
		HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC.................................189
		OUTLINE OF ELECTRIC SYSTEM.............................................................193
	WEAR PARTS.................................................................................194
		WEAR PARTS LIST........................................................................194
	RECOMMENDED FUEL, COOLANT, AND LUBRICANT...................................................195
		USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE...................196
		RECOMMENDED BRANDS, RECOMMENDED QUALITY FOR PRODUCTS OTHER THAN KOMATSU GENUINE OIL....198
	STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS.............................................199
		TORQUE LIST............................................................................199
	PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS..............................................201
		SAFETY CRITICAL PARTS..................................................................201
	MAINTENANCE SCHEDULE CHART.................................................................202
		MAINTENANCE SCHEDULE CHART.............................................................202
	SERVICE PROCEDURE..........................................................................204
		INITIAL 250 HOURS SERVICE (ONLY AFTER THE FIRST 250 HOURS).............................204
		WHEN REQUIRED..........................................................................205
		CHECK BEFORE STARTING..................................................................221
		EVERY 50 HOURS SERVICE.................................................................222
		EVERY 250 HOURS SERVICE................................................................223
		EVERY 500 HOURS SERVICE................................................................232
		EVERY 1000 HOURS SERVICE...............................................................238
		EVERY 2000 HOURS SERVICE...............................................................253
		EVERY 6000 HOURS SERVICE...............................................................262
		EVERY 8000 HOURS SERVICE...............................................................263
SPECIFICATIONS.................................................................................264
	SPECIFICATIONS.............................................................................265
ATTACHMENTS, OPTIONS...........................................................................266
	EXTERNAL POWER SOURCE TYPE ELECTRIC HEATER.................................................267
		SOCKET FOR ENGINE, TRANSMISSION HEATER.................................................267
		HANDLING EXTERNAL POWER SOURCE TYPE ELECTRIC HEATER....................................268
INDEX..........................................................................................274

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