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KOMATSU HM300-1L ARTICULATED DUMP TRUCK Operation and Maintenance Manual (SN:A10001 & UP) KOMATSU HM300-1L – PDF DOWNLOAD
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- KOMATSU HM300-1L ARTICULATED DUMP TRUCK Operation and Maintenance Manual
- SERIAL NUMBER:A10001 & UP
- PUBLICATION NUMBER:CEAM015401
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Description
KOMATSU HM300-1L ARTICULATED DUMP TRUCK Operation and Maintenance Manual (SN:A10001 & UP) KOMATSU HM300-1L
KOMATSU HM300-1L ARTICULATED DUMP TRUCK OPERATION AND MAINTENANCE MANUAL (SN:A10001 & UP) KOMATSU HM300-1L – PDF DOWNLOAD:
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DESCRIPTION:
KOMATSU HM300-1L ARTICULATED DUMP TRUCK Operation and Maintenance Manual (SN:A10001 & UP) KOMATSU HM300-1L
- This manual describes procedures for operation, handling, lubrication, maintenance, checking, and adjustment. It will help the operator and maintenance personnel realize peak performance through effective, economical and safe machine operation and maintenance.
- Keep this manual handy and have all personnel read it periodically. If this manual is lost or becomes dirty and can not be read, request a replacement manual from your local distributor.
- If you sell the machine, be sure to give this manual to the new owner.
- Continuing improvements in the design of this machine can lead to changes in detail, which may not be reflected in this manual. Consult your local distributor or KOMATSU AMERICA CORP. for the latest available information on your machine or for questions regarding information in this manual.
- This manual may contain attachments and optional equipment that are not available in your area. Consult your local distributor or KOMATSU MINING SYSTEMS for those items that you may require.
TABLE OF CONTENTS:
KOMATSU HM300-1L ARTICULATED DUMP TRUCK Operation and Maintenance Manual (SN:A10001 & UP) KOMATSU HM300-1L
COVER.......................................................................................... 1 INTRODUCTION................................................................................... 3 FOREWORD................................................................................... 4 SAFETY INFORMATION......................................................................... 5 INTRODUCTION............................................................................... 7 INTENDED USE........................................................................... 7 BREAKING IN A NEW MACHINE.............................................................. 7 LOCATION OF PLATES,........................................................................ 8 TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR.................................................. 8 PRODUCT IDENTIFICATION NUMBER (PIN)/MACHINE SERIAL NO. PLATE........................... 8 ENGINE SERIAL NO. PLATE POSITION....................................................... 8 SERVICE METER POSITION................................................................. 9 TABLE TO ENTER SERIAL NUMBERS AND DISTRIBUTOR.......................................... 9 TABLE OF CONTENTS.......................................................................... 10 SAFETY......................................................................................... 21 SAFETY LABELS.............................................................................. 22 POSITION FOR ATTACHING SAFETY LABELS................................................... 23 SAFETY LABELS.......................................................................... 24 GENERAL PRECAUTIONS........................................................................ 29 SAFETY RULES........................................................................... 29 IF ABNORMALITIES ARE FOUND......................................................... 29 CLOTHING AND PERSONAL PROTECTIVE ITEMS............................................. 29 FIRE EXTINGUISHER AND FIRST AID KIT................................................ 29 SAFETY FEATURES.................................................................... 30 KEEP MACHINE CLEAN................................................................. 30 INSIDE OPERATOR'S COMPARTMENT...................................................... 30 ALWAYS APPLY LOCK WHEN LEAVING OPERATOR'S SEAT..................................... 30 HANDRAILS AND STEPS................................................................ 31 MOUNTING AND DISMOUNTING........................................................... 31 CRUSHING OR CUTTING PREVENTION..................................................... 31 BURN PREVENTION.................................................................... 32 HOT COOLANT........................................................................ 32 HOT OIL............................................................................ 32 FIRE PREVENTION........................................................................ 32 ACTION IF FIRE OCCURS.................................................................. 33 WINDOW WASHER LIQUID................................................................... 33 PRECAUTIONS WHEN USING ROPS............................................................ 33 PRECAUTIONS FOR ATTACHMENTS............................................................ 34 UNAUTHORIZED MODIFICATION.............................................................. 34 SAFETY AT WORKSITE..................................................................... 34 WORKING ON LOOSE GROUND................................................................ 35 DO NOT GO CLOSE TO HIGH-VOLTAGE CABLES................................................. 35 ENSURE GOOD VISIBILITY................................................................. 35 BE CAREFUL ABOUT ASBESTOS DUST......................................................... 36 CHECKING SIGNALMAN'S SIGNALS AND SIGNS................................................. 36 EMERGENCY EXIT FROM OPERATOR'S CAB..................................................... 36 VENTILATION FOR ENCLOSED AREAS......................................................... 36 PRECAUTIONS FOR OPERATION.................................................................. 37 BEFORE STARTING ENGINE................................................................. 37 CHECKS BEFORE STARTING ENGINE...................................................... 37 PRECAUTIONS WHEN STARTING ENGINE................................................... 38 PRECAUTIONS IN COLD AREAS.......................................................... 38 OPERATION.................................................................................. 39 CHECKS BEFORE STARTING OPERATION....................................................... 39 PRECAUTIONS WHEN TRAVELING IN FORWARD OR REVERSE................................... 39 PRECAUTIONS WHEN TRAVELING......................................................... 40 PRECAUTIONS WHEN TRAVELING ON SLOPES............................................... 40 PRECAUTIONS WHEN OPERATING DUMP BODY............................................... 40 PRECAUTIONS WHEN OPERATING......................................................... 40 PRECAUTIONS FOR ACCUMULATED SNOW, ICE.................................................. 41 PARKING MACHINE........................................................................ 42 TRANSPORTATION............................................................................. 43 LOADING AND UNLOADING.................................................................. 43 SHIPPING LOADING AND UNLOADING......................................................... 43 BATTERY.................................................................................... 44 BATTERY HAZARD PREVENTION.............................................................. 44 STARTING WITH BOOSTER CABLES........................................................... 45 TOWING..................................................................................... 46 WHEN TOWING............................................................................ 46 PRECAUTIONS FOR MAINTENANCE................................................................ 47 WARNING TAG............................................................................ 47 KEEP WORK PLACE CLEAN AND TIDY......................................................... 47 APPOINT LEADER WHEN WORKING WITH OTHERS................................................ 47 MAINTENANCE WITH ENGINE RUNNING........................................................ 48 TWO WORKERS FOR MAINTENANCE WHEN ENGINE IS RUNNING..................................... 50 PROPER TOOLS........................................................................... 51 ACCUMULATOR............................................................................ 51 PERSONNEL.............................................................................. 51 ATTACHMENTS............................................................................ 51 WORK UNDER THE MACHINE................................................................. 52 NOISE.................................................................................. 52 PRECAUTIONS WHEN USING A HAMMER........................................................ 52 REPAIR WELDING......................................................................... 52 REMOVING BATTERY TERMINALS............................................................. 52 PRECAUTIONS WITH HIGH-PRESSURE OIL..................................................... 53 PRECAUTIONS FOR HIGH-PRESSURE FUEL..................................................... 53 HANDLING HIGH-PRESSURE HOSES........................................................... 53 PRECAUTIONS FOR HIGH VOLTAGE........................................................... 53 WASTE MATERIAL......................................................................... 54 MAINTENANCE OF AIR CONDITIONER......................................................... 54 COMPRESSED AIR......................................................................... 54 PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS.......................................... 54 HANDLING TIRES............................................................................. 55 PRECAUTIONS WHEN STORING TIRES......................................................... 55 OPERATION...................................................................................... 57 GENERAL VIEW............................................................................... 58 GENERAL VIEW OF MACHINE................................................................ 58 GENERAL VIEW OF CONTROLS AND GAUGES.................................................... 59 MACHINE MONITOR........................................................................ 60 EXPLANATION OF COMPONENTS.................................................................. 61 MACHINE MONITOR........................................................................ 61 CHARACTER DISPLAY PORTION.............................................................. 63 SERVICE METER...................................................................... 64 ODOMETER........................................................................... 64 REVERSE TRAVEL ODOMETER............................................................ 64 ACTION CODE DISPLAY.................................................................... 65 FILTER, OIL, REPLACEMENT TIME DISPLAY.............................................. 66 CAUTION ITEMS.......................................................................... 68 SEAT BELT CAUTION LAMP............................................................. 68 PARKING BRAKE PILOT LAMP........................................................... 69 DUMP BODY PILOT LAMP............................................................... 69 EMERGENCY STEERING PILOT LAMP...................................................... 69 FUEL LEVEL CAUTION LAMP............................................................ 69 MAINTENANCE CAUTION LAMP........................................................... 70 EMERGENCY STOP ITEM.................................................................... 71 ENGINE WATER TEMPERATURE CAUTION LAMP.............................................. 72 TORQUE CONVERTER OIL TEMPERATURE CAUTION LAMP...................................... 72 RETARDER TEMPERATURE CAUTION LAMP.................................................. 72 BATTERY CHARGE CIRCUIT CAUTION LAMP................................................ 73 STEERING OIL TEMPERATURE CAUTION LAMP.............................................. 73 ENGINE OIL PRESSURE CAUTION LAMP................................................... 73 BRAKE OIL PRESSURE CAUTION LAMP.................................................... 74 TILT CAUTION LAMP.................................................................. 74 MACHINE MONITOR, OPTION SYSTEM CAUTION LAMP........................................ 74 ENGINE SYSTEM CAUTION LAMP......................................................... 75 TRANSMISSION SYSTEM CAUTION LAMP................................................... 75 RETARDER SYSTEM CAUTION LAMP....................................................... 75 METER DISPLAY PORTION.................................................................. 76 PREHEATING PILOT LAMP.............................................................. 76 EXHAUST BRAKE PILOT LAMP........................................................... 77 RETARDER PILOT LAMP................................................................ 77 INTER-AXLE DIFFERENTIAL LOCK PILOT LAMP............................................ 77 LOCKUP PILOT LAMP.................................................................. 77 SHIFT HOLD PILOT LAMP.............................................................. 78 HEAD LAMP HIGH BEAM PILOT LAMP..................................................... 78 TURN SIGNAL PILOT LAMP............................................................. 78 SHIFT INDICATOR.................................................................... 78 SHIFT LEVER POSITION PILOT LAMP.................................................... 79 POWER MODE PILOT LAMP.............................................................. 79 METERS................................................................................. 80 SPEEDOMETER........................................................................ 80 ENGINE TACHOMETER.................................................................. 81 FUEL GAUGE......................................................................... 81 ENGINE WATER TEMPERATURE GAUGE..................................................... 81 TORQUE CONVERTER OIL TEMPERATURE GAUGE............................................. 81 RETARDER OIL TEMPERATURE GAUGE..................................................... 82 CENTRAL WARNING LAMP............................................................... 82 OTHER FUNCTIONS OF MACHINE MONITOR..................................................... 83 DISPLAY METHOD FOR REVERSE TRAVEL ODOMETER......................................... 83 RESET METHOD FOR FILTER, OIL REPLACEMENT TIME...................................... 83 INPUT METHOD FOR TELEPHONE NUMBER.................................................. 84 METHOD FOR SELECTING LANGUAGE...................................................... 85 SWITCHES............................................................................... 86 STARTING SWITCH.................................................................... 87 LAMP SWITCH........................................................................ 87 TURN SIGNAL LEVER.................................................................. 87 DIMMER SWITCH...................................................................... 88 MACHINE MONITOR BULB CHECK SWITCH.................................................. 88 EXHAUST BRAKE SWITCH............................................................... 88 HAZARD LAMP SWITCH................................................................. 88 NIGHT LIGHTING DIMMER SWITCH....................................................... 89 POWER MODE SELECTOR SWITCH......................................................... 89 EMERGENCY STEERING SWITCH.......................................................... 89 SHIFT HOLD SWITCH.................................................................. 90 PARKING BRAKE SWITCH............................................................... 91 AISS LOW SWITCH.................................................................... 91 INTER-AXLE DIFFERENTIAL LOCK SWITCH................................................ 92 FOG LAMP SWITCH.................................................................... 92 WORKING LAMP (FRONT) SWITCH........................................................ 93 WORKING LAMP (REAR) SWITCH......................................................... 93 POWER WINDOW SWITCH (RIGHT) (LEFT)................................................. 94 MACHINE MONITOR MODE SELECTOR SWITCH 1, 2.......................................... 94 CIGARETTE LIGHTER.................................................................. 95 HORN BUTTON........................................................................ 95 WIPER, WINDOW WASHER SWITCH........................................................ 95 ROOM LAMP SWITCH................................................................... 96 DUMP COUNTER RESET SWITCH.......................................................... 96 CONTROL LEVERS AND PEDALS.............................................................. 97 BRAKE PEDAL........................................................................ 97 ACCELERATOR PEDAL.................................................................. 98 SHIFT LEVER........................................................................ 98 DUMP LEVER.........................................................................100 RETARDER CONTROL LEVER.............................................................100 SAFETY LOCK KNOB...................................................................101 MECHATRONICS EQUIPMENT CONTROLLER......................................................102 TRANSMISSION CONTROLLER............................................................102 ENGINE CONTROLLER..................................................................102 RETARDER CONTROLLER................................................................102 SAFETY PIN.................................................................................103 STOWING SAFETY PIN.....................................................................103 ARTICULATE LOCK............................................................................103 DUST INDICATOR.............................................................................104 FUSES......................................................................................104 FUSE CAPACITY AND CIRCUIT NAME.........................................................104 PRECAUTIONS WHEN ADDING ELECTRICAL EQUIPMENT...........................................106 AM/FM RADIO-CASETTE STEREO.................................................................107 RADIO OPERATION........................................................................108 POWER SWITCH/VOLUME................................................................108 AUTO-STORE/PRESET SCAN BUTTON......................................................108 BASS CONTROL KNOB..................................................................108 TREBLE CONTROL KNOB................................................................108 LOUDNESS BUTTON....................................................................109 TIME/RADIO DISPLAY SELECTOR BUTTON.................................................109 TAPE EJECT BUTTON..................................................................109 CASSETTE DOOR......................................................................109 FAST FORWARD, REWIND BUTTONS.......................................................110 PRESET BUTTONS.....................................................................110 METAL TAPE BUTTON..................................................................110 SEEK TUNING BUTTONS................................................................110 BAND SELECTOR BUTTON...............................................................111 USING RADIO FEATURE....................................................................111 USING AUTO PRESET..................................................................111 USING MANUAL PRESET................................................................111 LISTENING TO RADIO.................................................................112 LISTENING TO CASSETTE TAPE.........................................................112 REVERSING TAPE.....................................................................113 PRECAUTIONS WHEN USING.............................................................113 AIR CONDITIONER............................................................................114 GENERAL LOCATIONS AND FUNCTION OF CONTROL PANEL........................................114 FAN SWITCH.........................................................................114 AIR CONDITIONER SWITCH.............................................................115 MODE SELECTOR SWITCH...............................................................115 FRESH/RECIRC SELECTOR SWITCH.......................................................115 TEMPERATURE CONTROL SWITCH.........................................................116 METHOD OF OPERATION....................................................................117 WHEN NOT USING THE AIR CONDITIONER REGULARLY.......................................118 PRECAUTIONS WHEN USING AIR CONDITIONER.............................................118 INSPECTION AND MAINTENANCE.........................................................118 OPERATION..................................................................................119 CHECK BEFORE STARTING ENGINE...........................................................119 WALK-AROUND CHECK..................................................................119 CHECK BEFORE STARTING..................................................................121 CHECK COOLANT LEVEL, ADD COOLANT...................................................121 CHECK DUST INDICATOR...............................................................122 CHECK OIL LEVEL IN ENGINE OIL PAN, ADD OIL.........................................122 CHECK OIL LEVEL IN TRANSMISSION CASE, ADD OIL......................................123 CHECK OIL LEVEL IN HYDRAULIC TANK, ADD OIL.........................................123 DRAIN WATER, SEDIMENT FROM FUEL TANK...............................................124 CHECK FUEL LEVEL, ADD FUEL.........................................................124 CHECK WHEEL HUB BOLTS, TIGHTEN.....................................................125 CHECK CENTRAL WARNING LAMP, ALARM BUZZER, MONITOR LAMPS AND METERS.................125 CHECK BRAKING EFFECT...............................................................125 CHECK EMERGENCY STEERING...........................................................125 CHECK BACKUP ALARM.................................................................125 CHECK ELECTRICAL WIRING............................................................126 CHECK INFLATION PRESSURE OF TIRES..................................................126 CHECK WATER SEPARATOR..............................................................126 ADJUSTMENT BEFORE OPERATION............................................................127 ADJUSTING OPERATOR'S SEAT..........................................................127 ADJUST SEAT BELT...................................................................128 ADJUST STEERING WHEEL TILT.........................................................129 OPERATIONS, CHECKS BEFORE STARTING.....................................................130 STARTING ENGINE............................................................................131 NORMAL STARTING........................................................................131 STARTING IN COLD WEATHER...............................................................132 OPERATIONS, CHECKS AFTER STARTING ENGINE...................................................134 BREAKING-IN THE MACHINE................................................................134 WARMING-UP OPERATION...............................................................134 CANCELING DUMP BODY HOLD CONDITION.................................................134 STOPPING ENGINE............................................................................135 CHECKS AFTER STOPPING ENGINE...........................................................135 MOVING MACHINE.............................................................................136 MOVING MACHINE FORWARD.................................................................136 MOVING MACHINE REVERSE.................................................................138 STOPPING THE MACHINE...................................................................139 NORMAL STOPPING....................................................................139 STOPPING IN EMERGENCY..............................................................139 SHIFTING GEAR..........................................................................141 SHIFTING UP........................................................................141 SHIFTING DOWN......................................................................141 DOWN SHIFT INHIBIT.................................................................141 SHIFTING DOWN WHEN USING FOOTBRAKE.................................................142 OVERRUN PROTECTION DEVICE..........................................................142 TRAVELING DOWNHILL.................................................................142 BRAKE PERFORMANCE CURVE....................................................................144 STEERING THE MACHINE.......................................................................150 OPERATION USING DIFFERENTIAL LOCK......................................................151 METHOD OF USING INTER-AXLE DIFFERENTIAL LOCK...........................................151 WHEN TIRES ARE STUCK IN GROUND.........................................................152 LOADING OPERATIONS.....................................................................152 DUMP OPERATIONS........................................................................153 CAB TILT OPERATION.........................................................................155 WHEN USING CRANE.......................................................................155 WHEN USING TILT CYLINDER...............................................................157 PRECAUTIONS FOR OPERATION..............................................................157 PARKING MACHINE............................................................................158 CHECKS AFTER COMPLETION OF WORK............................................................159 HANDLING TIRES.............................................................................160 PRECAUTIONS WHEN HANDLING TIRES........................................................160 PRECAUTIONS FOR LONG DISTANCE TRAVEL...................................................160 DETERMINING AND MAINTAINING TRAVEL ROAD....................................................161 DETERMINING TRAVEL ROAD................................................................161 MAINTAINING TRAVEL ROAD................................................................161 TRANSPORTATION.............................................................................162 PRECAUTIONS WHEN TRANSPORTING..........................................................162 METHOD OF LIFTING MACHINE..............................................................163 LOCATION OF LIFTING POSITION MARK..........................................................164 WEIGHT TABLE...........................................................................164 LIFTING PROCEDURE......................................................................165 COLD WEATHER OPERATION.....................................................................167 PRECAUTIONS FOR LOW TEMPERATURE........................................................167 FUEL AND LUBRICANTS....................................................................167 COOLANT................................................................................167 BATTERY................................................................................168 INSTALLATION OF RADIATOR CURTAIN.......................................................168 PRECAUTIONS AFTER COMPLETION OF WORK...................................................168 LONG-TERM STORAGE..........................................................................170 BEFORE STORAGE.........................................................................170 DURING STORAGE.........................................................................170 AFTER STORAGE..........................................................................170 PRECAUTIONS BEFORE TRAVELING AFTER LONG-TERM STORAGE...................................170 TROUBLESHOOTING............................................................................171 AFTER RUNNING OUT OF FUEL..............................................................171 PROCEDURE FOR BLEEDING AIR.........................................................171 METHOD OF TOWING MACHINE...................................................................172 WHEN ENGINE RUNS.......................................................................174 WHEN ENGINE DOES NOT RUN...............................................................174 WHEN PARKING BRAKE HAS BEEN ACTUATED IN EMERGENCY......................................175 METHOD OF RELEASING PARKING BRAKE......................................................175 WHEN FINAL DRIVE, DIFFERENTIAL, TRANSMISSION, TRANSFER HAVE BROKEN DOWN................175 PRECAUTIONS FOR CHARGING BATTERY...........................................................177 CHARGING BATTERY WHEN MOUNTED ON MACHINE...............................................177 STARTING ENGINE WITH BOOSTER CABLE.....................................................178 PRECAUTIONS WHEN CONNECTING AND DISCONNECTING BOOSTER CABLE............................178 CONNECTING THE BOOSTER CABLES......................................................178 STARTING THE ENGINE................................................................179 DISCONNECTING THE BOOSTER CABLES...................................................179 ACTION CODE................................................................................185 MAINTENANCE....................................................................................187 GUIDES TO MAINTENANCE......................................................................188 CHECK SERVICE METER:...................................................................188 KOMATSU GENUINE REPLACEMENT PARTS:.....................................................188 KOMATSU GENUINE OILS:..................................................................188 ALWAYS USE CLEAN WASHER FLUID:.........................................................188 ALWAYS USE CLEAN OIL AND GREASE:.......................................................188 CHECKING FOREIGN MATERIALS IN DRAINED OIL AND ON FILTERS:..............................188 FUELING:...............................................................................188 WELDING INSTRUCTIONS:..................................................................188 DO NOT DROP THINGS INSIDE MACHINE:.....................................................188 DUSTY WORKSITES........................................................................189 AVOID MIXING OIL.......................................................................189 LOCKING INSPECTION COVERS..............................................................189 BLEEDING AIR FROM HYDRAULIC CIRCUIT....................................................189 PRECAUTIONS WHEN INSTALLING HYDRAULIC HOSES............................................189 CHECKS AFTER INSPECTION AND MAINTENANCE................................................189 OUTLINES OF SERVICE........................................................................190 HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC.................................190 OIL................................................................................190 FUEL...............................................................................190 COOLANT............................................................................191 GREASE.............................................................................191 PERFORMING KOWA (Komatsu Oil Wear Analysis)........................................192 STORING OIL AND FUEL...............................................................193 FILTERS............................................................................193 OUTLINE OF ELECTRIC SYSTEM.............................................................193 WEAR PARTS LIST............................................................................194 RECOMMENDED FUEL, COOLANT, AND LUBRICANT...................................................195 USE OF FUEL, COOLANT AND LUBRICANTS........................................................196 SELECTION ACCORDING TO AMBIENT TEMPERATURE.............................................196 RECOMMENDED BRANDS, RECOMMENDED QUALITY FOR PRODUCTS OTHER THAN KOMATSU GENUINE OIL....198 STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS.............................................199 TORQUE LIST............................................................................199 PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS..............................................201 SAFETY CRITICAL PARTS..................................................................201 REGULAR SCHEDULED MAINTENANCE..............................................................202 MAINTENANCE SCHEDULE CHART.............................................................202 INITIAL 250 HOURS SERVICE (ONLY AFTER THE FIRST 250 HOURS).............................204 WHEN REQUIRED..........................................................................205 CHECK, CLEAN OR REPLACE AIR CLEANER................................................205 CLEAN INSIDE OF COOLING SYSTEM.....................................................207 CHECK LEVEL OF WINDOW WASHER FLUID, ADD FLUID......................................209 CLEAN AIR CONDITIONER AIR FILTER...................................................210 CHECK REFRIGERANT (GAS) LEVEL......................................................210 CHECK DUMP BODY....................................................................211 CHECK ELECTRIC INTAKE AIR HEATER...................................................211 CHECK LENGTH OF SUSPENSION CYLINDER................................................211 BLEED AIR FROM FRONT BRAKE.........................................................212 BLEED AIR FROM CENTER BRAKE........................................................213 CHECK PLAY OF OUTPUT COUPLING OF OUTPUT SHAFT......................................214 SELECTION AND INSPECTION OF TIRES..................................................215 ADJUST PARKING BRAKE...............................................................217 DRAIN WATER FROM WATER SEPARATOR...................................................217 CHECK BEFORE STARTING..................................................................218 EVERY 50 HOURS SERVICE.................................................................219 LUBRICATION........................................................................219 EVERY 250 HOURS SERVICE................................................................220 LUBRICATION........................................................................220 CHECK DRIVE SHAFT..................................................................221 CHECK LEVEL OF BATTERY ELECTROLYTE.................................................222 CHECK ALTERNATOR BELT TENSION, ADJUST..............................................224 CHECK AIR CONDITIONER COMPRESSOR BELT TENSION, ADJUST..............................225 CHECK FRAME, A-ARM.................................................................226 CHECK BRAKING CAPACITY OF FOOT BRAKE...............................................227 CHECK BRAKING CAPACITY OF RETARDER BRAKE...........................................227 CHECK BRAKING CAPACITY OF PARKING BRAKE............................................228 CHECK WEAR OF PARKING BRAKE PADS...................................................228 EVERY 500 HOURS SERVICE................................................................229 CHANGE OIL IN ENGINE OIL PAN, REPLACE ENGINE OIL FILTER CARTRIDGE..................229 REPLACE ADDITIONAL FUEL FILTER CARTRIDGE...........................................230 CLEAN FUEL TANK STRAINER...........................................................231 LUBRICATION........................................................................232 CHECK OIL LEVEL IN FINAL DRIVE CASE, ADD OIL.......................................232 CHECK OIL LEVEL IN DIFFERENTIAL CASE, ADD OIL......................................233 CLEAN, CHECK RADIATOR FINS AND AFTER COOLER FINS...................................234 EVERY 1000 HOURS SERVICE...............................................................235 REPLACE FUEL FILTER CARTRIDGE......................................................235 REPLACE CORROSION RESISTOR CARTRIDGE...............................................236 REPLACE TRANSMISSION FILTER ELEMENT................................................237 CHANGE OIL IN TRANSMISSION CASE....................................................238 CHANGE OIL IN BRAKE OIL TANK, REPLACE BRAKE OIL FILTER ELEMENT.....................239 LUBRICATION........................................................................240 CHECK WEAR OF BRAKE DISC...........................................................241 CHECK TIGHTENING PARTS OF TURBOCHARGER.............................................241 CHECK PLAY OF TURBOCHARGER ROTOR...................................................241 EVERY 2000 HOURS SERVICE...............................................................242 CHANGE OIL IN FINAL DRIVE CASE.....................................................242 CHANGE OIL IN DIFFERENTIAL CASE....................................................243 REPLACE HYDRAULIC FILTER ELEMENT...................................................244 CLEAN TRANSMISSION CASE STRAINER...................................................245 CLEAN BREATHER.....................................................................245 CLEAN ENGINE BREATHER ELEMENT......................................................247 CHECK ALTERNATOR, STARTING MOTOR...................................................247 CHECK, ADJUST ENGINE VALVE CLEARANCE...............................................247 CLEAN, CHECK TURBOCHARGER..........................................................247 CHECK INJECTOR.....................................................................247 CHECK VIBRATION DAMPER.............................................................247 EVERY 4000 HOURS SERVICE...............................................................248 CHANGE OIL IN HYDRAULIC TANK.......................................................248 CHECK WATER PUMP...................................................................248 CHECK AIR COMPRESSOR...............................................................248 CHECK FAN PULLEY AND TENSION PULLEY................................................248 REPLACE INJECTOR ASSEMBLY..........................................................248 CHECKING FOR LOOSENESS OF HIGH-PRESSURE CLAMP, HARDENING OF RUBBER.................249 CHECKING FOR MISSING FUEL SPRAY PREVENTION CAP, HARDENING OF RUBBER................249 EVERY 6000 HOURS SERVICE...............................................................250 LUBRICATE..........................................................................250 EVERY 8000 HOURS SERVICE...............................................................250 REPLACE HIGH-PRESSURE PIPING CLAMP.................................................250 REPLACE FUEL SPRAY PREVENTION CAP..................................................250 SPECIFICATIONS.................................................................................251 SPECIFICATIONS.............................................................................252 OPTIONS, ATTACHMENTS...........................................................................253
PLEASE NOTE:
⦁ This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
⦁ Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.
