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KOMATSU HM300-2 ARTICULATED DUMP TRUCK OPERATION & MAINTENANCE MANUAL (SN:2481 & UP) KOMATSU HM300 2 – PDF DOWNLOAD
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- KOMATSU HM300-2 ARTICULATED DUMP TRUCK OPERATION & MAINTENANCE MANUAL
- SERIAL NUMBER:2481 & UP
- PUBLICATION NUMBER:TEN00228-06
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Description
KOMATSU HM300-2 ARTICULATED DUMP TRUCK OPERATION & MAINTENANCE MANUAL (SN:2481 & UP) KOMATSU HM300 2
KOMATSU HM300-2 ARTICULATED DUMP TRUCK OPERATION & MAINTENANCE MANUAL (SN:2481 & UP) KOMATSU HM300 2 – PDF DOWNLOAD:
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DESCRIPTION:
KOMATSU HM300-2 ARTICULATED DUMP TRUCK OPERATION & MAINTENANCE MANUAL (SN:2481 & UP) KOMATSU HM300 2
- This manual gives details of the operation and methods of inspection and maintenance for this machine that must be obeyed in order to use the machine safely. Most accidents are caused by the failure to follow fundamental safety rules for the operation and maintenance of machines. Read, understand and follow all precautions and warnings in this manual and on the machine before performing operation and maintenance. Failure to do so may result in serious injury or death.
- Komatsu cannot predict every circumstance that might involve a potential hazard when the machine is used. Therefore, the safety messages in this manual and on the machine may not include all possible safety precautions. If you carry out any operation, inspection, or maintenance under conditions that are not described in this manual, understand that it is your responsibility to take the necessary precautions to ensure safety.
- In no event should you or others engage in the prohibited uses or actions described in this manual. Improper operation and maintenance of the machine can be hazardous and could result in serious injury or death. If you sell the machine, be sure to give this manual to the new owner together with the machine. Always keep this Operation and Maintenance Manual in the location shown on the right so that all relevant personnel can read it at any time.
- Storage location for the Operation and Maintenance Manual: On inside of left door If this manual is lost or damaged, contact your distributor immediately to arrange for its replacement. For details regarding the machine serial No. you will need to provide your Komatsu distributor, see “TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR (PAGE 1-6)”. This manual uses the international units (SI) for units of measurement.
- For reference, units that have been used in the past are given in ( ). The explanations, values, and illustrations in this manual have been prepared based on the latest information available as of the date of its publication. Continuing improvements in the design of this machine may lead to additional changes that are not reflected in this manual. Consult Komatsu or your Komatsu distributor for the latest available information concerning your machine or with questions regarding information contained in this manual.
- The numbers in circles in the illustrations correspond to the numbers in ( ) in the text. (For example:1 → (1)) Komatsu delivers machines that comply with all applicable regulations and standards of the country to which it has been shipped. If this machine has been purchased in another country, it may lack certain safety devices and specifications that are necessary for use in your country. If there is any question about whether your product complies with the applicable standards and regulations of your country, consult Komatsu or your Komatsu distributor before operating the machine.
TABLE OF CONTENTS:
KOMATSU HM300-2 ARTICULATED DUMP TRUCK OPERATION & MAINTENANCE MANUAL (SN:2481 & UP) KOMATSU HM300 2
COVER.......................................................................................... 1 FOREWORD....................................................................................... 2 BEFORE READING THIS MANUAL................................................................. 3 SAFETY INFORMATION......................................................................... 4 INTENDED USE............................................................................... 5 USE OF MACHINE......................................................................... 5 DIRECTIONS OF MACHINE.................................................................. 5 VISIBILITY FROM OPERATOR'S SEAT........................................................ 5 LOCATION OF PLATES, TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR.............................. 6 PRODUCT IDENTIFICATION NUMBER (PIN)/MACHINE SERIAL NO. PLATE........................... 6 EPA REGULATIONS, ENGINE NUMBER PLATE................................................... 6 SERVICE METER POSITION................................................................. 7 TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR.............................................. 7 CONTENTS................................................................................... 8 SAFETY......................................................................................... 12 SAFETY..................................................................................... 13 SAFETY LABELS.............................................................................. 16 POSITION FOR ATTACHING SAFETY LABELS................................................... 17 SAFETY LABELS.......................................................................... 18 GENERAL PRECAUTIONS COMMON TO OPERATION AND MAINTENANCE.................................... 24 PRECAUTIONS BEFORE STARTING OPERATION.................................................. 24 PREPARATIONS FOR SAFE OPERATION........................................................ 24 FIRE PREVENTION........................................................................ 26 PRECAUTIONS WHEN GETTING ON OR OFF MACHINE............................................. 27 DO NOT GET CAUGHT IN ARTICULATING PORTION AND DUMP BODY................................ 29 PRECAUTIONS RELATED TO PROTECTIVE STRUCTURES........................................... 29 UNAUTHORIZED MODIFICATION.............................................................. 29 PRECAUTIONS RELATED TO ATTACHMENTS AND OPTIONS......................................... 30 PRECAUTIONS WHEN RUNNING ENGINE INSIDE BUILDING........................................ 30 PRECAUTIONS FOR OPERATION.................................................................. 31 PRECAUTIONS FOR JOBSITE................................................................ 31 STARTING ENGINE........................................................................ 33 OPERATION.............................................................................. 36 TRANSPORTATION......................................................................... 40 TOWING................................................................................. 41 PRECAUTIONS FOR MAINTENANCE................................................................ 42 PRECAUTIONS BEFORE STARTING INSPECTION AND MAINTENANCE................................. 42 PRECAUTIONS FOR INSPECTION AND MAINTENANCE............................................. 47 TIRES.................................................................................. 52 OPERATION...................................................................................... 54 GENERAL VIEW............................................................................... 55 GENERAL VIEW OF MACHINE................................................................ 55 GENERAL VIEW OF CONTROLS AND GAUGES.................................................... 56 EXPLANATION OF COMPONENTS.................................................................. 58 MACHINE MONITOR........................................................................ 58 OTHER FUNCTIONS OF MACHINE MONITOR..................................................... 79 SWITCHES............................................................................... 83 CONTROL LEVERS AND PEDALS.............................................................. 93 BODY PIVOT PIN......................................................................... 98 ARTICULATE LOCK........................................................................ 98 LOCATION OF FIRE EXTINGUISHER.......................................................... 99 DUST INDICATOR......................................................................... 99 CIRCUIT BREAKER........................................................................ 99 FUSES..................................................................................100 CAR RADIO..............................................................................103 CAR STEREO.............................................................................109 AIR CONDITIONER........................................................................117 OPERATION..................................................................................122 CHECK BEFORE STARTING ENGINE...........................................................122 STARTING ENGINE........................................................................137 OPERATIONS, CHECKS AFTER STARTING ENGINE...............................................139 STOPPING ENGINE........................................................................140 CHECKS AFTER STOPPING ENGINE...........................................................140 MOVING MACHINE OFF (FORWARD, REVERSE), STOPPING........................................141 SHIFTING GEAR..........................................................................146 TRAVELING DOWNHILL.....................................................................148 STEERING THE MACHINE...................................................................154 OPERATION USING DIFFERENTIAL LOCK......................................................155 LOADING OPERATIONS.....................................................................156 DUMP OPERATIONS........................................................................158 CAB TILT OPERATION.....................................................................160 PRECAUTIONS FOR OPERATION..............................................................163 PARKING MACHINE........................................................................164 CHECKS AFTER COMPLETION OF WORK........................................................165 LOCKING................................................................................165 HANDLING TIRES.........................................................................166 DETERMINING AND MAINTAINING TRAVEL ROAD....................................................167 DETERMINING TRAVEL ROAD................................................................167 MAINTAINING TRAVEL ROAD................................................................167 TRANSPORTATION.............................................................................168 PRECAUTIONS WHEN TRANSPORTING..........................................................168 STEPS FOR TRANSPORTATION...............................................................168 METHOD OF SECURING MACHINE.............................................................169 METHOD OF LIFTING MACHINE..............................................................170 COLD WEATHER OPERATION.....................................................................174 PRECAUTIONS FOR LOW TEMPERATURE........................................................174 PRECAUTIONS AFTER COMPLETION OF WORK...................................................175 AFTER COLD WEATHER.....................................................................176 LONG-TERM STORAGE..........................................................................177 BEFORE STORAGE.........................................................................177 DURING STORAGE.........................................................................177 AFTER STORAGE..........................................................................177 PRECAUTIONS BEFORE TRAVELING AFTER LONG-TERM STORAGE...................................177 TROUBLESHOOTING............................................................................178 AFTER RUNNING OUT OF FUEL..............................................................178 IF TRANSMISSION HAS TROUBLE............................................................179 METHOD OF LOWERING DUMP BODY IN EMERGENCY..............................................179 METHOD OF TOWING MACHINE...............................................................180 IF BATTERY IS DISCHARGED...............................................................184 OTHER TROUBLE..........................................................................188 MAINTENANCE....................................................................................194 GUIDES TO MAINTENANCE......................................................................195 OUTLINE OF SERVICE.........................................................................197 HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC.................................197 OUTLINE OF ELECTRIC SYSTEM.............................................................201 WEAR PARTS.................................................................................202 WEAR PARTS LIST........................................................................202 RECOMMENDED FUEL, COOLANT, AND LUBRICANT...................................................203 USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE...................204 RECOMMENDED BRANDS, RECOMMENDED QUALITY FOR PRODUCTS OTHER THAN KOMATSU GENUINE OIL....205 STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS.............................................206 TORQUE LIST............................................................................206 PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS..............................................208 SAFETY CRITICAL PARTS..................................................................209 MAINTENANCE SCHEDULE CHART.................................................................210 MAINTENANCE SCHEDULE CHART.............................................................210 SERVICE PROCEDURE..........................................................................212 INITIAL 250 HOURS SERVICE (ONLY AFTER THE FIRST 250 HOURS).............................212 WHEN REQUIRED..........................................................................213 CHECK BEFORE STARTING..................................................................232 EVERY 50 HOURS SERVICE.................................................................233 EVERY 250 HOURS SERVICE................................................................234 EVERY 500 HOURS SERVICE................................................................245 EVERY 1000 HOURS SERVICE...............................................................252 EVERY 2000 HOURS SERVICE...............................................................263 EVERY 4000 HOURS SERVICE...............................................................270 EVERY 6000 HOURS SERVICE...............................................................273 EVERY 8000 HOURS SERVICE...............................................................274 SPECIFICATIONS.................................................................................276 SPECIFICATIONS.............................................................................277 ATTACHMENTS, OPTIONS...........................................................................278 HANDLING AUTOMATIC RETARDER, ACCELERATOR CONTROL(ARAC).....................................279 EXPLANATION OF COMPONENTS..............................................................279 METHOD OF OPERATION....................................................................280 HANDLING PAYLOAD METER HM..................................................................281 FEATURES OF PAYLOAD METER HM...........................................................281 METHOD OF USING ACCURATELY.............................................................282 GENERAL LOCATIONS......................................................................284 CONTENT OF DISPLAY (CONTROLLER, EXTERNAL DISPLAY LAMPS)................................287 EXTERNAL DISPLAY LAMPS.................................................................289 DETAILS OF DATA STORED IN MEMORY OF PAYLOAD METER......................................291 OPERATION OF SWITCHES..................................................................294 ABNORMALITY AND WARNING DISPLAY (ERROR CODE)...........................................307 WHEN ERROR CODE F-09 IS DISPLAYED......................................................308 PROCEDURE WHEN DOWNLOADING.............................................................309 OTHERS.................................................................................312 USE OF REAR VIEW MONITOR...................................................................313 NAME AND FUNCTON OF EACH PART OF REAR VIEW MONITOR.....................................313 SETTING OF REAR VIEW MONITOR...........................................................316 CAUTIONS WHEN USING REAR VIEW MONITOR..................................................316 HANDLING DUMPING COUNTER...................................................................317 HANDLING BATTERY DISCONNECTOR SWITCH.......................................................318 HANDLING MACHINES EQUIPPED WITH KOMTRAX....................................................320 BASIC PRECAUTIONS......................................................................320 INDEX..........................................................................................322
PLEASE NOTE:
⦁ This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
⦁ This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
⦁ Require some other service manual or have any queries: please WRITE to us at [email protected]
