Komatsu HM300-3 Articulated Dump Truck Operation & Maintenance Manual SN 3376 and up – PDF DOWNLOAD

Description

Komatsu HM300-3 Articulated Dump Truck Operation & Maintenance Manual

FILE DETAILS:

Komatsu HM300-3 Articulated Dump Truck Operation & Maintenance Manual 

Brands: Komatsu
Equipment Type:  Articulated Dump Truck
Manuals Type: Operation & Maintenance Manual
Machine Model: HM300-3
Serial Number: 3376 and up
Book Code: TEN00631-01
Language: English
Pages: 401
File Format: Portable Document Format (PDF)

KOMATSU HM300-3 ARTICULATED DUMP TRUCK OPERATION & MAINTENANCE MANUAL SN 3376 AND UP – PDF DOWNLOAD:

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

Komatsu HM300-3 Articulated Dump Truck Operation & Maintenance Manual 

BEFORE READING THIS MANUAL (HM-0110-010-A-00-A) :

This manual gives details of the operation and methods of inspection and maintenance for this machine that must be obeyed in order to use the machine safely. Most accidents are caused by the failure to follow fundamental safety rules for the operation and maintenance of machines. Read, understand and follow all precautions and warnings in this manual and on the machine before performing operation and maintenance. Failure to do so may result in serious injury or death.

• Komatsu cannot predict every circumstance that might involve a potential hazard when the machine is used. Therefore, the safety messages in this manual and on the machine may not include all possible safety precautions. If you carry out any operation, inspection, or maintenance under conditions that are not described in this manual, understand that it is your responsibility to take the necessary precautions to ensure safety.
• In no event should you or others engage in the prohibited uses or actions described in this manual. Improper operation and maintenance of the machine can be hazardous and could result in serious injury or death. If you sell the machine, be sure to give this manual to the new owner together with the machine. Always keep this Operation and Maintenance Manual in the location shown on the right so that all relevant personnel can read it at any time.
• Storage location for the Operation and Maintenance Manual: On inside of left door If this manual is lost or damaged, contact and tell your distributor about the machine model name and the serial No. immediately to arrange for its replacement.
• For details regarding the machine model name and the serial No., see the machine serial No. plate. In order to arrange the proper Operation and Maintenance Manual, you will need to provide the machine model name and the serial No. to your Komatsu distributor.
• This manual uses the international units (SI) for units of measurement. For reference, units that have been used in the past are given in { }. The explanations, values, and illustrations in this manual have been prepared based on the latest information available as of the date of its publication.
• Continuing improvements in the design of this machine may lead to additional changes that are not reflected in this manual. Consult Komatsu or your Komatsu distributor for the latest available information concerning your machine or with questions regarding information contained in this manual.
• • The numbers in circles in the illustrations correspond to the numbers in ( ) in the text. (For example: ① as (1)) Komatsu delivers machines that comply with all applicable regulations and standards of the country to which it has been shipped. If this machine has been purchased in another country, it may lack certain safety devices and specifications that are necessary for use in your country. If there is any question about whether your product complies with the applicable standards and regulations of your country, consult Komatsu or your Komatsu distributor before operating the machine.

TABLE OF CONTENTS:

Komatsu HM300-3 Articulated Dump Truck Operation & Maintenance Manual 

COVER..................................................................................  1
FOREWORD ..............................................................................  2
	BEFORE READING THIS MANUAL ........................................................  3
	SAFETY INFORMATION ................................................................  4
	INTRODUCTION ......................................................................  5
		USE OF MACHINE ................................................................  5
		DIRECTIONS OF MACHINE .........................................................  5
		VISIBILITY FROM OPERATORS SEAT ................................................  5
	PRODUCT INFORMATION ...............................................................  6
		PRODUCT IDENTIFICATION NUMBER (PIN)/MACHINE SERIAL NO. PLATE ..................  6
		EPA REGULATIONS, ENGINE NUMBER PLATE ..........................................  6
		SERVICE METER LOCATION ........................................................  7
		YOUR MACHINE SERIAL NUMBERS AND DISTRIBUTOR ...................................  7
	CONTENTS ..........................................................................  8
SAFETY ................................................................................ 12
	SAFETY ............................................................................ 13
	SAFETY LABELS ..................................................................... 15
		LOCATION OF SAFETY LABELS ..................................................... 16
		SAFETY LABELS ................................................................. 18
	GENERAL PRECAUTIONS COMMON TO OPERATION AND MAINTENANCE ........................... 25
		PRECAUTIONS BEFORE STARTING OPERATION ......................................... 25
		PREPARATIONS FOR SAFE OPERATION ............................................... 26
		FIRE PREVENTION ............................................................... 28
		PRECAUTIONS WHEN GETTING ON OR OFF MACHINE .................................... 30
		DO NOT GET CAUGHT IN WORK EQUIPMENT ........................................... 33
		PRECAUTIONS RELATED TO PROTECTIVE STRUCTURES .................................. 33
		UNAUTHORIZED MODIFICATION ..................................................... 33
		PRECAUTIONS RELATED TO ATTACHMENTS AND OPTIONS ................................ 33
		PRECAUTIONS WHEN RUNNING ENGINE INSIDE BUILDING ............................... 34
	PRECAUTIONS FOR OPERATION ......................................................... 35
		PRECAUTIONS FOR JOBSITE ....................................................... 35
		STARTING ENGINE ............................................................... 37
		OPERATION ..................................................................... 39
		TRANSPORTATION ................................................................ 43
		TOWING ........................................................................ 44
	PRECAUTIONS FOR MAINTENANCE ....................................................... 45
		PRECAUTIONS BEFORE STARTING INSPECTION AND MAINTENANCE ........................ 45
		PRECAUTIONS FOR INSPECTION AND MAINTENANCE .................................... 50
		TIRES ......................................................................... 55
OPERATION ............................................................................. 56
	GENERAL VIEW ...................................................................... 57
		GENERAL VIEW OF MACHINE ....................................................... 57
		GENERAL VIEW OF CONTROLS AND GAUGES ........................................... 58
	EXPLANATION OF COMPONENTS ......................................................... 62
		MACHINE MONITOR ............................................................... 62
		SWITCHES ......................................................................135
		CONTROL LEVERS AND PEDALS .....................................................145
		CIGARETTE LIGHTER .............................................................149
		ASHTRAY .......................................................................149
		DRINK BOX .....................................................................149
		CUP HOLDER ....................................................................150
		HANDY TRAY ....................................................................150
		MAGAZINE BOX ..................................................................150
		EMERGENCY ESCAPE HAMMER .......................................................151
		HANDLING AIR CONDITIONER ......................................................152
		HANDLING RADIO ................................................................165
		AUXILIARY ELECTRIC POWER ......................................................170
		FUSE ..........................................................................171
		OPEN AND CLOSE CAB DOOR .......................................................174
		STORAGE FOR TOOLS .............................................................175
		BATTERY DISCONNECT SWITCH .....................................................176
		CIRCUIT BREAKER ...............................................................178
		ARTICULATION LOCK .............................................................179
		BODY PIVOT PINS ...............................................................180
		HANDLING REAR VIEW MONITOR ....................................................181
		HANDLING Komatsu Diesel Particulate Filter (KDPF) .............................184
		HANDLING Komatsu Closed Crankcase Ventilation (KCCV) ..........................196
		HANDLING MACHINES EQUIPPED WITH KOMTRAX .......................................197
	MACHINE OPERATIONS AND CONTROLS ...................................................199
		CHECKS AND ADJUSTMENT BEFORE STARTING ENGINE ..................................199
		STARTING ENGINE ...............................................................225
		OPERATIONS AND CHECKS AFTER STARTING ENGINE ...................................230
		STOPPING ENGINE ...............................................................233
		CHECKS AFTER STOPPING ENGINE ..................................................233
		MACHINE OPERATION .............................................................234
		SHIFTING GEARS ................................................................239
		TRAVELING DOWNHILL ............................................................241
		STEERING MACHINE ..............................................................247
		HANDLING AUTOMATIC RETARDER, ACCELERATOR CONTROL (ARAC) .......................248
		HANDLING KOMATSU TRACTION CONTROL SYSTEM (KTCS) ...............................250
		LOADING WORK ..................................................................252
		DUMPING .......................................................................253
		CAB TILT OPERATION ............................................................255
		OPERATION .....................................................................257
		PARKING MACHINE ...............................................................258
		AFTER DAILY WORK COMPLETION ...................................................259
		HANDLING TIRES ................................................................260
	DUMP BODY HEATING SPECIFICATIONS ..................................................261
	DETERMINE AND MAINTAIN TRAVEL ROAD ................................................262
		DETERMINE TRAVEL ROAD .........................................................262
		MAINTAIN TRAVEL ROAD ..........................................................262
	TRANSPORTATION ....................................................................263
		TRANSPORTATION ................................................................263
		SECURING MACHINE ..............................................................264
		LIFTING MACHINE ...............................................................265
	COLD WEATHER OPERATION ............................................................269
		COLD WEATHER OPERATION INFORMATION ............................................269
		AFTER DAILY WORK COMPLETION ...................................................271
		AFTER COLD WEATHER SEASON .....................................................271
	LONG-TERM STORAGE .................................................................272
		BEFORE STORAGE ................................................................272
		DURING STORAGE ................................................................272
		AFTER STORAGE .................................................................272
		PRECAUTIONS BEFORE TRAVELING AFTER LONG-TERM STORAGE ..........................272
	TROUBLES AND ACTIONS ..............................................................273
		RUNNING OUT OF FUEL ...........................................................273
		IF TRANSMISSION HAS TROUBLE ...................................................274
		TOWING MACHINE ................................................................275
		DISCHARGED BATTERY ............................................................278
		IF DUMP BODY HEATING EXHAUST PIPING IS BROKEN .................................282
		OTHER TROUBLE .................................................................283
MAINTENANCE ...........................................................................290
	RULES FOR MAINTENANCE .............................................................291
		SERVICE METER READING .........................................................291
		KOMATSU GENUINE REPLACEMENT PARTS .............................................291
		KOMATSU GENUINE LUBRICANTS ....................................................291
		ALWAYS USE CLEAN WASHER FLUID .................................................291
		FRESH AND CLEAN LUBRICANTS ....................................................291
		CHECK DRAINED OIL AND USED FILTER .............................................291
		CAUTION FOR REFILLING OIL OR FUEL .............................................291
		WELDING INSTRUCTIONS ..........................................................291
		DO NOT DROP THINGS INSIDE MACHINE .............................................291
		DUSTY JOBSITES ................................................................291
		AVOID MIXING OIL ..............................................................292
		LOCKING INSPECTION COVERS .....................................................292
		BLEEDING AIR FROM HYDRAULIC CIRCUIT ...........................................292
		PRECAUTIONS WHEN INSTALLING HYDRAULIC HOSES ...................................292
		CHECKS AFTER INSPECTION AND MAINTENANCE .......................................292
		FUEL AND LUBRICANTS TO MATCH THE AMBIENT TEMPERATURE ..........................292
	OUTLINE OF MAINTENANCE ............................................................293
		HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC ........................293
		HANDLING ELECTRICAL COMPONENTS ................................................297
	STANDARD TIGHTENING TORQUE FOR BOLTS AND NUTS .....................................298
		TIGHTENING TORQUE LIST ........................................................298
	MAINTENANCE SCHEDULE ..............................................................300
		MAINTENANCE SCHEDULE TABLE ....................................................300
	MAINTENANCE PROCEDURE .............................................................302
		INITIAL 250 HOURS MAINTENANCE (ONLY AFTER THE FIRST 250 HOURS) ................302
		WHEN REQUIRED .................................................................303
		CHECKS BEFORE STARTING ........................................................328
		EVERY 50 HOURS MAINTENANCE ....................................................329
		EVERY 250 HOURS MAINTENANCE ...................................................330
		EVERY 500 HOURS MAINTENANCE ...................................................343
		EVERY 1000 HOURS MAINTENANCE ..................................................350
		EVERY 2000 HOURS MAINTENANCE ..................................................364
		EVERY 4000 HOURS MAINTENANCE ..................................................373
		EVERY 4500 HOURS MAINTENANCE ..................................................377
		EVERY 6000 HOURS MAINTENANCE ..................................................378
		EVERY 8000 HOURS MAINTENANCE ..................................................380
		EVERY 9000 HOURS MAINTENANCE ..................................................381
SPECIFICATIONS ........................................................................382
	SPECIFICATIONS ....................................................................383
ATTACHMENTS AND OPTIONS ...............................................................384
	CAB POWER TILT ....................................................................385
REPLACEMENT PARTS .....................................................................388
	SAFETY CRITICAL PARTS .............................................................389
		SAFETY CRITICAL PARTS LIST ....................................................389
	CONSUMABLE PARTS ..................................................................390
		CONSUMABLE PARTS LIST .........................................................390
	RECOMMENDED FUEL, COOLANT, AND LUBRICANT ..........................................391
		LUBRICATION CHART .............................................................392
		USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE ..........394
		RECOMMENDED BRANDS AND QUALITY FOR PRODUCTS OTHER THAN KOMATSU GENUINE OIL ....396
INDEX .................................................................................398

PLEASE NOTE:

• This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
• You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
• Need any other service / repair / parts manual, please feel free to contact [email protected] . We still have 50,000 manuals unlisted