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KOMATSU HM400-2 ARTICULATED DUMP TRUCK OPERATION & MAINTENANCE MANUAL (SN:2638 & UP) KOMATSU HM400 2 – PDF DOWNLOAD
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- KOMATSU HM400-2 ARTICULATED DUMP TRUCK OPERATION & MAINTENANCE MANUAL
- SERIAL NUMBER:2638 & UP
- PUBLICATION NUMBER:TEN00444-07
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Description
KOMATSU HM400-2 ARTICULATED DUMP TRUCK OPERATION & MAINTENANCE MANUAL (SN:2638 & UP) KOMATSU HM400 2
KOMATSU HM400-2 ARTICULATED DUMP TRUCK OPERATION & MAINTENANCE MANUAL (SN:2638 & UP) KOMATSU HM400 2 – PDF DOWNLOAD:
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DESCRIPTION:
KOMATSU HM400-2 ARTICULATED DUMP TRUCK OPERATION & MAINTENANCE MANUAL (SN:2638 & UP) KOMATSU HM400 2
- This manual gives details of the operation and methods of inspection and maintenance for this machine that must be obeyed in order to use the machine safely. Most accidents are caused by the failure to follow fundamental safety rules for the operation and maintenance of machines. Read, understand and follow all precautions and warnings in this manual and on the machine before performing operation and maintenance. Failure to do so may result in serious injury or death.
- Komatsu cannot predict every circumstance that might involve a potential hazard when the machine is used. Therefore, the safety messages in this manual and on the machine may not include all possible safety precautions. If you perform any operation, inspection, or maintenance under conditions that are not described in this manual, understand that it is your responsibility to take the necessary precautions to ensure safety.
- In no event should you or others engage in the prohibited uses or actions described in this manual. Improper operation and maintenance of the machine can be hazardous and could result in serious injury or death. If you sell the machine, be sure to give this manual to the new owner together with the machine. Always keep this Operation and Maintenance Manual in the location shown on the right so that all relevant personnel can read it at any time.
- Storage location for the Operation and Maintenance Manual: On inside of left door If this manual is lost or damaged, contact your distributor immediately to arrange for its replacement. For details regarding the machine serial No. you will need to provide your Komatsu distributor, see “TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR (PAGE 1-8)”.
- This manual uses the international units (SI) for units of measurement. For reference, units that have been used in the past are given in ( ). The explanations, values, and illustrations in this manual have been prepared based on the latest information available as of the date of its publication. Continuing improvements in the design of this machine may lead to additional changes that are not reflected in this manual.
- Consult Komatsu or your Komatsu distributor for the latest available information concerning your machine or with questions regarding information contained in this manual. The numbers in circles in the illustrations correspond to the numbers in ( ) in the text. (For example: → (1)) Komatsu delivers machines that comply with all applicable regulations and standards of the country to which it has been shipped.
- If this machine has been purchased in another country, it may lack certain safety devices and specifications that are necessary for use in your country. If there is any question about whether your product complies with the applicable standards and regulations of your country, consult Komatsu or your Komatsu distributor before operating the machine
TABLE OF CONTENTS:
KOMATSU HM400-2 ARTICULATED DUMP TRUCK OPERATION & MAINTENANCE MANUAL (SN:2638 & UP) KOMATSU HM400 2
COVER ......................................................................................... 1 FOREWORD....................................................................................... 2 BEFORE READING THIS MANUAL................................................................. 3 SAFETY INFORMATION......................................................................... 4 INTENDED USE............................................................................... 5 USE OF MACHINE......................................................................... 5 DIRECTIONS OF MACHINE.................................................................. 5 VISIBILITY FROM OPERATOR'S SEAT........................................................ 6 LOCATION OF PLATES, TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR.............................. 8 PRODUCT IDENTIFICATION NUMBER (PIN)/MACHINE SERIAL NO. PLATE........................... 8 EPA REGULATIONS, ENGINE NUMBER PLATE................................................... 8 SERVICE METER POSITION................................................................. 9 TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR.............................................. 9 CONTENTS................................................................................... 10 SAFETY......................................................................................... 14 SAFETY..................................................................................... 15 SAFETY LABELS.............................................................................. 18 POSITION FOR ATTACHING SAFETY LABELS................................................... 19 SAFETY LABELS.......................................................................... 20 GENERAL PRECAUTIONS COMMON TO OPERATION AND MAINTENANCE.................................... 26 PRECAUTIONS BEFORE STARTING OPERATION.................................................. 26 PREPARATIONS FOR SAFE OPERATION........................................................ 26 FIRE PREVENTION........................................................................ 28 PRECAUTIONS WHEN GETTING ON OR OFF MACHINE............................................. 29 DO NOT GET CAUGHT IN ARTICULATING PORTION AND DUMP BODY................................ 31 PRECAUTIONS RELATED TO PROTECTIVE STRUCTURES........................................... 31 UNAUTHORIZED MODIFICATION.............................................................. 31 PRECAUTIONS RELATED TO ATTACHMENTS AND OPTIONS......................................... 32 PRECAUTIONS WHEN RUNNING ENGINE INSIDE BUILDING........................................ 32 PRECAUTIONS FOR OPERATION.................................................................. 33 PRECAUTIONS FOR JOBSITE................................................................ 33 STARTING ENGINE........................................................................ 35 OPERATION.............................................................................. 38 TRANSPORTATION......................................................................... 42 TOWING................................................................................. 43 PRECAUTIONS FOR MAINTENANCE................................................................ 44 PRECAUTIONS BEFORE STARTING INSPECTION AND MAINTENANCE................................. 44 PRECAUTIONS FOR INSPECTION AND MAINTENANCE............................................. 49 TIRES.................................................................................. 54 OPERATION...................................................................................... 56 GENERAL VIEW............................................................................... 57 GENERAL VIEW OF MACHINE................................................................ 57 GENERAL VIEW OF CONTROLS AND GAUGES.................................................... 58 EXPLANATION OF COMPONENTS.................................................................. 60 MACHINE MONITOR........................................................................ 60 OTHER FUNCTIONS OF MACHINE MONITOR..................................................... 81 SWITCHES............................................................................... 85 CONTROL LEVERS AND PEDALS.............................................................. 96 BODY PIVOT PIN.........................................................................101 ARTICULATE LOCK........................................................................101 LOCATION OF FIRE EXTINGUISHER..........................................................102 DUST INDICATOR.........................................................................102 CIRCUIT BREAKER........................................................................102 FUSES..................................................................................103 CAR RADIO..............................................................................106 CAR STEREO.............................................................................112 AIR CONDITIONER........................................................................120 OPERATION..................................................................................125 CHECK BEFORE STARTING ENGINE...........................................................125 STARTING ENGINE........................................................................140 OPERATIONS, CHECKS AFTER STARTING ENGINE...............................................142 STOPPING ENGINE........................................................................143 CHECKS AFTER STOPPING ENGINE...........................................................143 MOVING MACHINE OFF (FORWARD, REVERSE), STOPPING........................................144 SHIFTING GEAR..........................................................................149 TRAVELING DOWNHILL.....................................................................151 STEERING THE MACHINE...................................................................157 OPERATION USING DIFFERENTIAL LOCK......................................................158 LOADING OPERATIONS.....................................................................161 DUMP OPERATIONS........................................................................163 CAB TILT OPERATION.....................................................................165 PRECAUTIONS FOR OPERATION..............................................................168 PARKING MACHINE........................................................................169 CHECKS AFTER COMPLETION OF WORK........................................................170 LOCKING................................................................................170 HANDLING TIRES.........................................................................171 DETERMINING AND MAINTAINING TRAVEL ROAD....................................................172 DETERMINING TRAVEL ROAD................................................................172 MAINTAINING TRAVEL ROAD................................................................172 TRANSPORTATION.............................................................................173 PRECAUTIONS WHEN TRANSPORTING..........................................................173 STEPS FOR TRANSPORTATION...............................................................173 METHOD OF SECURING MACHINE.............................................................174 METHOD OF LIFTING MACHINE..............................................................175 COLD WEATHER OPERATION.....................................................................179 PRECAUTIONS FOR LOW TEMPERATURE........................................................179 PRECAUTIONS AFTER COMPLETION OF WORK...................................................180 AFTER COLD WEATHER.....................................................................181 LONG-TERM STORAGE..........................................................................182 BEFORE STORAGE.........................................................................182 DURING STORAGE.........................................................................182 AFTER STORAGE..........................................................................182 PRECAUTIONS BEFORE TRAVELING AFTER LONG-TERM STORAGE...................................182 TROUBLESHOOTING............................................................................183 AFTER RUNNING OUT OF FUEL..............................................................183 IF TRANSMISSION HAS TROUBLE............................................................184 METHOD OF LOWERING DUMP BODY IN EMERGENCY..............................................184 METHOD OF TOWING MACHINE...............................................................185 IF BATTERY IS DISCHARGED...............................................................189 OTHER TROUBLE..........................................................................192 MAINTENANCE....................................................................................198 GUIDES TO MAINTENANCE......................................................................199 OUTLINE OF SERVICE.........................................................................201 HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC.................................201 OUTLINE OF ELECTRIC SYSTEM.............................................................205 WEAR PARTS.................................................................................206 WEAR PARTS LIST........................................................................206 RECOMMENDED FUEL, COOLANT, AND LUBRICANT...................................................207 USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE...................208 RECOMMENDED BRANDS, RECOMMENDED QUALITY FOR PRODUCTS OTHER THAN KOMATSU GENUINE OIL....210 STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS.............................................211 TORQUE LIST............................................................................211 PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS..............................................213 SAFETY CRITICAL PARTS..................................................................214 MAINTENANCE SCHEDULE CHART.................................................................215 MAINTENANCE SCHEDULE CHART.............................................................215 SERVICE PROCEDURE..........................................................................218 INITIAL 250 HOURS SERVICE (ONLY AFTER THE FIRST 250 HOURS).............................218 WHEN REQUIRED..........................................................................219 CHECK BEFORE STARTING..................................................................238 EVERY 50 HOURS SERVICE.................................................................239 EVERY 250 HOURS SERVICE................................................................240 EVERY 500 HOURS SERVICE................................................................254 EVERY 1000 HOURS SERVICE...............................................................262 EVERY 2000 HOURS SERVICE...............................................................281 EVERY 4000 HOURS SERVICE...............................................................289 EVERY 6000 HOURS SERVICE...............................................................292 EVERY 8000 HOURS SERVICE...............................................................293 SPECIFICATIONS.................................................................................294 SPECIFICATIONS.............................................................................295 ATTACHMENTS, OPTIONS...........................................................................298 HANDLING AUTOMATIC RETARDER, ACCELERATOR CONTROL(ARAC).....................................299 EXPLANATION OF COMPONENTS..............................................................299 METHOD OF OPERATION....................................................................300 EMERGENCY ENGINE STOP SWITCH...............................................................301 HANDLING PAYLOAD METER HM..................................................................303 FEATURES OF PAYLOAD METER HM...........................................................303 METHOD OF USING ACCURATELY.............................................................304 GENERAL LOCATIONS......................................................................306 CONTENT OF DISPLAY (CONTROLLER, EXTERNAL DISPLAY LAMPS)................................309 EXTERNAL DISPLAY LAMPS.................................................................311 DETAILS OF DATA STORED IN MEMORY OF PAYLOAD METER......................................313 OPERATION OF SWITCHES..................................................................316 ABNORMALITY AND WARNING DISPLAY (ERROR CODE)...........................................329 WHEN ERROR CODE F-09 IS DISPLAYED......................................................330 PROCEDURE WHEN DOWNLOADING.............................................................331 OTHERS.................................................................................334 USE OF REAR VIEW MONITOR...................................................................335 NAME AND FUNCTON OF EACH PART OF REAR VIEW MONITOR.....................................335 SETTING OF REAR VIEW MONITOR...........................................................338 CAUTIONS WHEN USING REAR VIEW MONITOR..................................................338 HANDLING DUMPING COUNTER...................................................................339 HANDLING BATTERY DISCONNECTOR SWITCH.......................................................340 HANDLING OF ELECTRIC PUMP FOR TILTING CAB..................................................342 WHEN USING TILT CYLINDER...............................................................343 WHEN USING CRANE.......................................................................347 HANDLING MACHINES EQUIPPED WITH KOMTRAX....................................................348 BASIC PRECAUTIONS......................................................................348 INDEX..........................................................................................350
PLEASE NOTE:
⦁ This is the SAME exact manual used by your dealers to fix your vehicle.
⦁ The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
⦁ Any queries / doubts regarding your purchase, please feel free to contact [email protected]
