Komatsu Hydraulic Excavator Avance PC200-6 Operator & Maintenance Manual SN C10781 and up – DOWNLOAD

Description

Komatsu Hydraulic Excavator Avance PC200-6 Operator & Maintenance Manual

FILE DETAILS:

Komatsu Hydraulic Excavator Avance PC200-6 Operator & Maintenance Manual

Size: 12.4 MB
Fomat: PDF
Language: English
Brand: Komatsu
Type of machine: Hydraulic Excavator
Type of document: Operator & Maintenance Manual
Model: PC200
Number of Page: 248

KOMATSU HYDRAULIC EXCAVATOR AVANCE PC200-6 OPERATOR & MAINTENANCE MANUAL SN C10781 AND UP – DOWNLOAD:

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

Komatsu Hydraulic Excavator Avance PC200-6 Operator & Maintenance Manual

FOREWORD:

• This manual provides rules and guidelines which will help you use this machine safely and effectively. Keep this manual handy and have all personnel read it periodically. If this manual has been lost or has become dirty and can not be read, request a replacement manual from Komatsu or your Komatsu distributor.
• If you sell the machine, be sure to give this manual to the new owners. Continuing improvements in the design of this machine can lead to changes in detail which may not be reflected in this manual.
• Consult Komatsu or your Komatsu distributor for the latest available information of your machine or for questions regarding information in this manual. This manual may contain attachments and optional equipment that are not available in your area. Consult Komatsu or your Komatsu distributor for those items you may require.

TABLE OF CONTENTS:

Komatsu Hydraulic Excavator Avance PC200-6 Operator & Maintenance Manual

MAIN MENU.......................................................................  0
COVER...........................................................................  1
1. FOREWORD.....................................................................  4
2. SAFETY INFORMATION...........................................................  5
3. INTRODUCTION.................................................................  6
4. LOCATION OF PLATES, TABLE TO ENTER SERIAL NO. DISTRIBUTOR....................  7
5. CONTENTS.....................................................................  8
SAFETY.......................................................................... 12
	6. GENERAL PRECAUTIONS...................................................... 13
	7. PRECAUTIONS DURING OPERATION............................................. 21
		7.1 BEFORE STARTING ENGINE.............................................. 21
		7.2 AFTER STARTING ENGINE............................................... 23
		7.3 SHIPPING............................................................ 30
		7.4 BATTERY............................................................. 31
		7.5 TOWING.............................................................. 33
		7.6 LIFTING OPERATIONS.................................................. 33
		7.7 BUCKET WITH HOOK.................................................... 34
	8. PRECAUTIONS FOR MAINTENANCE.............................................. 36
		8.1 BEFORE CARRYING OUT MAINTENANCE..................................... 36
		8.2 DURING MAINTENANCE.................................................. 40
	9. POSITION FOR ATTACHING SAFETY LABELS..................................... 46
OPERATION....................................................................... 50
	10. GENERAL VIEW............................................................ 51
		10.1 GENERAL VIEW OF MACHINE............................................ 51
		10.2 GENERAL VIEW OF CONTROLS AND GAUGES................................ 52
	11. EXPLANATION OF COMPONENTS............................................... 53
		11.1 MACHINE MONITOR.................................................... 53
		11.2 SWITCHES........................................................... 58
		11.3 CONTROL LEVERS AND PEDALS.......................................... 62
		11.4 CEILING WINDOW..................................................... 67
		11.5 FRONT WINDOW....................................................... 68
		11.6 DOOR LOCK.......................................................... 70
		11.7 ASHTRAY............................................................ 70
		11.8 CAP, COVER WITH LOCK............................................... 71
		11.9 HANDLING CAR HEATER................................................ 72
		11.10 FUSE.............................................................. 73
		11.11 FUSIBLE LINK...................................................... 74
		11.12 TOOL BOX.......................................................... 74
		11.13 GREASE PUMP HOLDER................................................ 74
		11.14 HANDLING ACCUMULATOR.............................................. 75
	12. OPERATION............................................................... 76
		12.1 CHECK BEFORE STARTING ENGINE....................................... 76
		12.2 STARTING ENGINE.................................................... 86
		12.3 OPERATIONS AND CHECKS AFTER STARTING ENGINE........................ 88
		12.4 MOVING MACHNE OFF.................................................. 90
		12.5 STEERING MACHINE .................................................. 93
		12.6 STOPPING MACHINE................................................... 95
		12.7 SWINGING........................................................... 96
		12.8 OPERATION OF WORK EQUIPMENT........................................ 97
		12.9 PROHIBITIONS FOR OPERATION......................................... 98
		12.10 PRECAUTIONS FOR OPERATION.........................................100
		12.11 PRECAUTIONS WHEN TRAVELING UP OR DOWN HILLS.......................101
		12.12 HOW TO ESCAPE FROM MUD............................................103
		12.13 WORK POSSIBLE USING HYDRAULIC EXCAVATOR...........................104
		12.14 REPLACEMENT AND INVERSION OF BUCKET...............................105
		12.15 PARKING MACHINE...................................................107
		12.16 CHECK AFTER FINISHING WORK........................................108
		12.17 STOPPING ENGINE...................................................109
		12.18 CHECK AFTER STOPPING ENGINE.......................................110
		12.19 LOCKING...........................................................110
	13. TRANSPORTATION..........................................................111
		13.1 LOADING, UNLOADING WORK............................................111
		13.2 PRECAUTIONS........................................................113
		13.3 PRECAUTIONS FOR TRANSPORATION......................................114
	14. COLD WEATHER OPERATION..................................................115
		14.1 PRECAUTIONS FOR LOW TEMPERATURE....................................115
		14.2 PRECAUTIONS FOR LOADING............................................117
		14.3 AFTER COLD WEATHER.................................................117
	15. LONG-TERM STORAGE.......................................................118
		15.1 BEFORE STORAGE.....................................................118
		15.2 DURING STORAGE.....................................................119
		15.3 AFTER STORAGE......................................................119
		15.4 STARTING MACHINE AFTER LONG-TERM STORAGE...........................119
	16. TROUBLESHOOTING.........................................................120
		16.1 PHENOMENA THAT ARE NOT FAILURES....................................120
		16.2 METHOD OF TOWING MACHINE...........................................120
		16.3 USING METHOD FOR LIGHT-WEIGHT TOWING MACHINE.......................120
		16.4 PRECAUTIONS ON PARTICULAR JOBSITES.................................121
		16.5 IF BATTERY IS DISCHARGED...........................................121
		16.6 OTHER TROUBLE......................................................125
MAINTENANCE.....................................................................130
	17. GUIDES TO MAINTENANCE...................................................131
	18. OUTLINES OF SERVICE.....................................................134
		18.1 OUTLINE OF OIL, FUEL, COOLANT......................................134
		18.2 OUTLINE OF ELECTRIC SYSTEM.........................................137
		18.3 OUTLINE OF HYDRAULIC SYSTEM........................................  9
	19. WEAR PARTS LIST.........................................................139
	20. USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE....140
	21. STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS..........................145
		21.1 INTRODUCTION OF NECESSARY TOOLS....................................145
		21.2 TORQUE LIST........................................................146
	22. PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS...........................147
	23. MAINTENANCE SCHEDULE CHART..............................................151
		23.1 MAINTENANCE SCHEDULE CHART.........................................151
		23.2 MAINTENANCE INTERVAL WHEN USING HYDRAULIC BREAKER..................153
	24. SERVICE PROCEDURE.......................................................154
		24.1 INITIAL 250 HOURS SERVICE..........................................154
		24.2 WHEN EQUIRED.......................................................155
		24.3 CHECK BEFORE STARTING..............................................174
		24.4 EVERY 100 HOURS SERVICE............................................179
		24.5 EVERY 250 HOURS SERVICE............................................182
		24.6 EVERY 500 HOURS SERVICE............................................188
		24.7 EVERY 1000 HOURS SERVICE...........................................193
		24.8 EVERY 2000 HOURS SERVICE...........................................196
		24.9 EVERY 4000 HOURS SERVICE...........................................199
		24.10 EVERY 5000 HOURS SERVICE..........................................200
SPECIFICATIONS..................................................................206
	25. SPECIFICATIONS..........................................................207
OPTIONS AND ATTACHMENTS.........................................................212
	26. GENERAL PRECAUTIONS.....................................................213
		26.1 PRECAUTIONS RELATED TO SAFETY......................................213
		26.2 PRECAUTIONS WHEN INSTALLING ATTACHMENTS............................214
	27. HANDLING BUCKET WITH HOOK...............................................215
		27.1 CHECKING FOR DAMAGE TO BUCKET WITH HOOK............................215
		27.2 PROHIBITED OPERATIONS..............................................215
		27.3 PRECAUTIONS DURING OPERATIONS......................................215
	28. AIR CONDITIONER (MACHINES EQUIPPED WITH AIR CONDITIONER)................216
		28.1 AIR CONDITIONER....................................................216
	29. MACHINES READY FOR ATTACHMENTS..........................................219
		29.1 EXPLANATION OF COMPONENTS..........................................219
		29.2 HYDRAULIC CIRCUIT..................................................221
		29.3 ATTACHMENT MOUNTING/DISMOUNTING PROCEDURE..........................223
		29.4 OPERATION..........................................................225
		29.5 LONG-TERM STORAGE..................................................226
		29.6 SPECIFICATIONS.....................................................226
	30. INTRODUCTION OF ATTACHMENTS.............................................227
		30.1 BUCKET SELECTION...................................................227
		30.2 BUCKET INSTALLATION COMINATIONS....................................227
		30.3 BACKHOE CONTROL PATTERN CONVERSION.................................229
		30.4 SELECTION OF TRACK SHOES...........................................230
		30.5 HANDLING RUBBER PAD SHOE...........................................231
		30.6 HANDLING TRAPEZODIAL BUCKET........................................233
		30.7 HANDLING EXTENSION ARM.............................................234
		30.8 HANDLING CLAMSHELL BUCKET..........................................235
	31. EXTENDING MACHINE SERVICE LIFE..........................................236
		31.1 HYDRAULIC BREAKER..................................................236
		31.2 POWER RIPPER.......................................................239
		31.3 FORK GRAB..........................................................240
		31.4 GRAPPLE BUCKET.....................................................241
		31.5 SCRAP GRAPPLE......................................................242
		31.6 CRUSHER & CUTTER...................................................243
		31.7 HYDRAULIC PILE DRIVER..............................................244
		31.8 HYDRAULIC EXCAVATOR WITH MULTI-PURPOSE CRANE.......................245

PLEASE NOTE:

• This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
• Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.