Komatsu Hydraulic Excavator Galeo PC1800-6 Field Assembly Instruction Manual – PDF DOWNLOAD

Description

Komatsu Hydraulic Excavator Galeo PC1800-6 Field Assembly Instruction Manual – PDF DOWNLOAD

DESCRIPTION:

Komatsu Hydraulic Excavator Galeo PC1800-6 Field Assembly Instruction Manual – PDF DOWNLOAD

MACHINE MODEL PC1800-6 SERIAL No. 10011,11002 and up

2. POINTS REGARDING LOCAL ASSEMBLY

1. Selection of work place
1) The work place should be suitable for the machine. The followihg points should be considered.
• Area
• Hardness of ground surface
• Levelness
• Entry/exit roads, turning space
2) Assembly work on the hydraulic circuit must not be carried out in any place where dust or rain
can get into the circuit during the operation.
3) If the work is carried out outside, avoid places where there is rain or strong wind.

2. Preparation and checks of lifting tools and jigs
1) Check each lifting tool and jig thoroughly .
In particular, check stands and blocks made of wood to check that the inside is not rotted or
cracked.
3. A Checks during actual operation
1) Apply the parking brake of the trailer and crane securely, then put blocks under the wheels.
2) Lower the pressure and temperature of the engine, hydraulic oil, and cooling water before
starting work.
3) When starting the engine, always give an agreed signal, uch as blowing the horn, to warn the
people around the machine. Check also that the work equipment levers and travel levers are in
neutral, and that the fuel con­ trol lever is at the low idling position.
4) Be careful to maintain the balance of parts being lifted by the crane.
5) Do not allow unauthorized persons into the working area.

4. Before starting the operation, read all the instructions, and, in particular, be sure that
youunderstand the caution items.

5. The leader should write c;>ut the caution items for each work process, and should explain them
to ensure that the workers understand them.

6. Hold a meeting every morning before starting work to confirm the operating plan and operating
safety.

TABLE OF CONTENTS:

Komatsu Hydraulic Excavator Galeo PC1800-6 Field Assembly Instruction Manual – PDF DOWNLOAD

COVER…………………………………………………………… 1
CONTENTS………………………………………………………… 2
GENERAL…………………………………………………………. 4
1. SPECIFICATIONS…………………………………………….. 4
2. POINTS REGARDING LOCAL ASSEMBLY……………………………… 5
3. BOLT TIGHTENING TORQUE AND BOLT TIGHTENING TOOLS………………. 6
4. SEPARATE UNITS…………………………………………….. 9
5. LIST OF PARTS SENT INDIVIDUALLY……………………………… 28
6. ASSEMBLY PROCEDURE, ASSEMBLY EQUIPMENT AND SCHEDULE……………. 51
7. KIT LAYOUT DIAGRAM…………………………………………. 52
8. TOOLS AND EQUIPMENT TO BE USED………………………………. 53
COMPONENTS TO BE ASSEMBLED IN HARBOR……………………………….. 60
COOLING SUB ASS’Y…………………………………………….. 61
FUEL TANK SUB ASS’Y…………………………………………… 71
HYDRAULIC TANK SUB ASS’Y………………………………………. 77
SUCTION TUBE SUB ASS’Y………………………………………… 83
OIL COOLER LINE………………………………………………. 85
SWING MACHINERY SUB ASS’Y……………………………………… 91
HOOD (SMALL) SUB ASS’Y………………………………………… 97
RIGHT SIDE DOOR SUB ASS’Y………………………………………101
RIGHT SIDE DUCT SUB ASS’Y………………………………………110
PARTITION COVER……………………………………………….112
MUFFLER COVER…………………………………………………114
BATTERY CASE SUB ASS’Y…………………………………………116
A. ASSEMBLY OF CHASSIS…………………………………………….121
A-1: ASSEMBLY OF TRACK FRAME AND AXLE……………………………122
A-2: TRAVEL MOTOR PIPING……………………………………….125
A-3: IDLER CUSHION CYLINDER PIPING………………………………127
A-4: INSTALLATION OF TRAVEL MOTOR GUARD………………………….128
A-5: FILLING SWING CIRCLE WITH GREASE……………………………130
A-6: ASSEMBLY OF REVOLVING FRAME ASSEMBLY AND AXLE ASSEMBLY………..131
A-7: SWIVEL TRAVEL PIPING………………………………………133
A-8: SWING CIRCLE GREASE TUBE PIPING…………………………….135
A-9: INSTALLATION OF LEFT AND RIGHT LADDERS………………………143
A-10: INSTALLATION OF LEFT CATWALK (STD)…………………………144
A-11: INSTALLATION OF RIGHT CATWALK……………………………..145
A-12: INSTALLATION OF CATWALK, HANDRAIL BESIDE OPERATOR’S CAB………146
A-13: INSTALLATION OF OPERATOR’S CAB LADDER………………………147
A-14: INSTALLATION OF OPERATOR’S CAB HANDRAIL…………………….148
A-16: INSTALLATION OF HANDRAIL AT REAR OF OPERATOR’S CAB…………..149
A-18: OPERATOR’S CAB FRONT FRAME, HANDRAIL……………………….150
A-20: RIGHT DECK HANDRAIL………………………………………151
A-21: INSTALLATION OF LADDER ON TOP OF HYDRAULIC TANK……………..152
A-22: INSTALLATION OF COUNTERWEIGHT……………………………..153
A-23: INSTALLATION OF COUNTERWEIGHT LADDERS (LEFT AND RIGHT)……….154
A-24: INSTALLATION OF HANDRAIL ON TOP OF FUEL TANK, COUNTERWEIGHT…..155
A-25: INSTALLATION OF FUEL TANK VIBRATION STOPPER BRACKET………….156
A-26: INSTALLATION OF GREASE REEL, HOSE, BRACKET………………….157
A-27: INSTALLATION OF LEFT CAB BASE ASSEMBLY……………………..158
A-28: INSTALLATION OF OPERATOR’S CAB ASSEMBLY…………………….163
A-29: INSTALLATION OF WIPER MOTOR COVER INSIDE OPERATOR’S CAB………164
A-30: INSTALLATION OF UPPER HANDRAIL OF LEFT-HAND DOOR COVER……….165
A-31: HANDRAILS ABOVE THE RH DOOR AND ABOVE THE HYDRAULIC OIL TANK….167
A-32: EMERGENCY STOP SWITCH, FUEL CUT LEVER………………………168
A-33: HANDRAIL ABOVE THE RADIATOR……………………………….170
A-34: CONNECTION OF HYDRAULIC PIPING OPERATOR’S CAB ASSEMBLY……….171
A-35: CONNECTION OF WINDOW WASHER HOSE OF OPERATOR’S CAB ASSEMBLY…..176
A-36: CONNECTION OF AIR PIPING OF LEFT CAB BASE ASSEMBLY…………..177
A-37: CONNECTION OF GREASE PIPING OF OPERATION’S CAB ASSEMBLY………178
A-38: CONNECTION OF WIRING HARNESS IN CAB BASE……………………182
A-39: PIPING OF AIR CONDITIONER DISCHARGE HOSE……………………183
A-40: INSTALLATION OF HEAD GUARD………………………………..188
A-41: INSTALLATION OF ORBCOMM ANTENNA……………………………189
A-42: CONNECTION OF BATTERY CABLE……………………………….190
A-43: START ENGINE…………………………………………….191
A-44: FINAL TIGHTENING OF SWING CIRCEL MOUNTING BOLTS……………..199
L-1: INSTALLATION OF LEFT-HAND CATWALK AND POWER-ASSISTED LADDER……200
C. INSTALLATION PROCEDURES…………………………………………203
C-1: INSTALLATION OF BOOM CYLINDRE TO CHASSIS…………………….204
C-2: INSTALLATION OF BOOM CYLINDER PIPING………………………..206
C-3: BLEEDING AIR FROM BOOM CYLINDER…………………………….207
C-4: BOOM SUB-ASSEMBLY…………………………………………208
C-5: INSTALLATION OF BOOM ASSEMBLY………………………………212
C-6: INSTALLATION OF BOOM CYLINDER TOP PIN……………………….215
C-7: CONNECTION OF ARM ASSEMBLY TO BOOM………………………….217
C-8: INSTALLATION OF HOSES BETWEEN BOOM AND CHASSIS……………….220
C-9: INSTALLATION OF ARM CYLINDER TOP PIN………………………..222
C-10: BLEEDING AIR FROM ARM CYLINDER…………………………….224
C-11: INSTALLATION OF HYDRAULIC HOSES BETWEEN BOOM AND ARM…………225
C-12: CONNECTION OF GREASE PIPING……………………………….226
C-13: CONNECTION OF WIRING BETWEEN BOOM AND CHASSIS……………….231
C-14: INSTALLATION OF HOSES BETWEEN BOOM AND CHASSIS………………232
C-16: CONNECTION OF BUCKET ASSEMBLY TO ARM……………………….234
C-17: INSTALLATION OF BUCKET LINK……………………………….237
C-18: BLEEDING AIR FROM BUCKET CYLINDER………………………….239
M. INSPECTION AND SERVICING PROCEDURES………………………………240
M-1: INSPECTING THE OIL LEVEL AND WATER LEVEL…………………….241
M-2: FLUSHING OF HYDRAULIC CIRCUIT………………………………244
M-3: RELEASING RESIDUAL PRESSURE FROM HYDRAULIC CIRCUIT……………245
INITIALIZATION PROCEDURES FOR VHMS CONTROLLER………………………..246
SETTING PROCEDURES FOR REPLACING VHMS CONTROLLER……………………..260
FIELD ASSEMBLY INSPECTION REPORT……………………………………277

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PLEASE NOTE:

• This is the SAME exact manual used by your dealers to fix your vehicle.
• The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
• Any queries / doubts regarding your purchase, please feel free to contact [email protected]
  

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