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Komatsu Hydraulic Excavator GALEO PC27MR-2 PC35MR-2 Operation & Maintenance Manual SN 6736,15001 and up – PDF DOWNLOAD
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Komatsu Hydraulic Excavator GALEO PC27MR-2 PC35MR-2 Operation & Maintenance Manual
Book Code: TEN00115-01
SERIAL NUMBERS:
- PC27MR-15001 and up
- PC35MR- 6736 and up
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Description
Komatsu Hydraulic Excavator GALEO PC27MR-2 PC35MR-2 Operation & Maintenance Manual
FILE DETAILS:
Komatsu Hydraulic Excavator GALEO PC27MR-2 PC35MR-2 Operation & Maintenance Manual
Size : 6.92 MB
Format : PDF
Language : English
Number of Pages : 260 Pages
Brand: Komatsu
Type of machine: Hydraulic Excavator
Type of document: Operation & Maintenance Manual
Model: GALEO PC27MR-2 PC35MR-2
Serial: 15001 6736 and up
KOMATSU HYDRAULIC EXCAVATOR GALEO PC27MR-2 PC35MR-2 OPERATION & MAINTENANCE MANUAL SN 6736,15001 AND UP – PDF DOWNLOAD:
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
Komatsu Hydraulic Excavator GALEO PC27MR-2 PC35MR-2 Operation & Maintenance Manual
FOREWORD:
This manual provides rules and guidelines which will help you use this machine safely and effectively. The precautions in this manual must be followed at all times when performing operation and maintenance. Most accidents are caused by the failure to follow fundamental safety rules forthe operation and maintenance of machines. Accidents can be prevented by knowing beforehand conditions that may cause hazard when performing operation and maintenance.=
TABLE OF CONTENTS:
Komatsu Hydraulic Excavator GALEO PC27MR-2 PC35MR-2 Operation & Maintenance Manual
COVER............................................................................................. 1 FOREWORD.......................................................................................... 2 FOREWORD...................................................................................... 3 SAFETY INFORMATION............................................................................ 6 INTRODUCTION.................................................................................. 8 DIRECTIONS OF MACHINE..................................................................... 8 PRODUCT INFORMATION........................................................................... 9 PRODUCT IDENTIFICATION NUMBER(PIN)/MACHINE SERIAL NO.PLATE................................ 9 ENGINE SERIAL NUMBER PLATE AND ITS LOCATION............................................... 9 EMISSION CONTROL INFORMATION LABEL AND ITS LOCATION....................................... 10 SERVICE METER LOCATION.................................................................... 10 YOUR MACHINE SERIAL NUMBERS AND DISTRIBUTOR............................................... 11 CONTENTS.......................................................................................... 12 SAFETY............................................................................................ 16 SAFETY INFORMATION............................................................................ 17 SAFETY LABELS................................................................................. 19 LOCATION OF SAFETY LABELS................................................................. 19 SAFETY LABELS............................................................................. 20 SAFETY INFORMATION............................................................................ 25 SAFETY RULES.............................................................................. 25 IF PROBLEMS ARE FOUND..................................................................... 25 WORKING WEAR AND PERSONAL PROTECTIVE ITEMS................................................ 25 FIRE EXTINGUISHER AND FIRST AID KIT....................................................... 25 SAFETY EQUIPMENT.......................................................................... 26 KEEP MACHINE CLEAN........................................................................ 26 KEEP OPERATOR'S COMPARTMENT CLEAN......................................................... 26 LEAVING OPERATOR'S SEAT WITH LOCK......................................................... 26 HANDRAILS AND STEPS....................................................................... 27 MOUNTING AND DISMOUNTING.................................................................. 27 NO PERSONS ON ATTACHMENTS................................................................. 27 BURN PREVENTION........................................................................... 28 FIRE PREVENTION AND EXPLOSION PREVENTION.................................................. 28 ACTION IF FIRE OCCURS..................................................................... 29 WINDSHIELD WASHER FLUID................................................................... 29 FALLING OBJECTS, FLYING OBJECTS AND INTRUDING OBJECTS PREVENTION.......................... 30 CAUTIONS RELATED TO ROPS (ROLLOVER PROTECTION SYSTEM)..................................... 30 ATTACHMENT INSTALLATION................................................................... 31 ATTACHMENT COMBINATIONS................................................................... 31 CAB WINDOW GLASSES........................................................................ 31 UNAUTHORIZED MODIFICATIONS................................................................ 31 SAFETY AT JOBSITE......................................................................... 31 WORKING ON LOOSE GROUND................................................................... 31 DISTANCE TO HIGH VOLTAGE CABLES........................................................... 32 ENSURE GOOD VISIBILITY.................................................................... 32 VENTILATION FOR ENCLOSED AREA............................................................. 32 SIGNALMAN'S SIGNAL AND SIGNS.............................................................. 32 EMERGENCY EXIT FROM OPERATOR'S CAB........................................................ 33 ASBESTOS DUST HAZARD PREVENTION........................................................... 33 SAFETY MACHINE OPERATION...................................................................... 34 STARTING ENGINE........................................................................... 34 CHECKS BEFORE STARTING ENGINE......................................................... 34 SAFETY RULES FOR STARTING ENGINE...................................................... 35 STARTING ENGINE IN COLD WEATHER....................................................... 35 OPERATION................................................................................. 36 CHECKS BEFORE OPERATION............................................................... 36 SAFETY RULES FOR CHANGING MACHINE DIRECTIONS.......................................... 36 SAFETY RULES FOR TRAVELING............................................................ 37 TRAVELING ON SLOPES................................................................... 38 OPERATIONS ON SLOPES.................................................................. 39 PROHIBITED OPERATIONS................................................................. 39 OPERATIONS ON SNOW.................................................................... 41 PARKING MACHINE....................................................................... 41 TRANSPORTATION............................................................................ 42 LOADING AND UNLOADING................................................................. 42 SHIPPING THE MACHINE.................................................................. 42 BATTERY................................................................................... 43 BATTERY HAZARD PREVENTION............................................................. 43 STARTING ENGINE WITH BOOSTER CABLES................................................... 44 TOWING.................................................................................... 45 SAFETY RULES FOR TOWING............................................................... 45 LIFTING OBJECTS WITH BUCKET............................................................... 46 SAFETY RULES FOR LIFTING OBJECTS...................................................... 46 SAFETY MAINTENANCE INFORMATION................................................................ 47 WARNING TAG............................................................................... 47 KEEP WORK PLACE CLEAN AND TIDY............................................................ 47 APPOINT LEADER WHEN WORKING WITH OTHERS................................................... 47 STOP ENGINE BEFORE CARRYING OUT MAINTENANCE............................................... 48 CAUTIONS FOR OPENING (TILTING) FLOOR...................................................... 49 TWO WORKERS FOR MAINTENANCE WHEN ENGINE IS RUNNING........................................ 50 PROPER TOOLS.............................................................................. 50 PERSONNEL................................................................................. 50 ATTACHMENTS............................................................................... 51 WORK UNDER THE MACHINE.................................................................... 51 NOISE..................................................................................... 51 WHEN USING HAMMER......................................................................... 51 WELDING WORKS............................................................................. 51 REMOVING BATTERY TERMINALS................................................................ 52 SAFETY FIRST WHEN USING HIGH-PRESSURE GREASE TO ADJUST TRACK TENSION...................... 52 DO NOT DISASSEMBLE RECOIL SPRINGS......................................................... 52 SAFETY RULES FOR HIGH-PRESSURE OIL........................................................ 52 SAFETY HANDLING HIGH-PRESSURE HOSES....................................................... 53 WASTE MATERIALS........................................................................... 53 AIR CONDITIONER MAINTENANCE............................................................... 53 COMPRESSED AIR............................................................................ 53 PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS............................................. 53 OPERATION......................................................................................... 54 MACHINE VIEW ILLUSTRATIONS.................................................................... 55 OVERALL MACHINE VIEW...................................................................... 55 CONTROLS AND GAUGES....................................................................... 56 DETAILED CONTROLS AND GAUGES.................................................................. 57 MONITORING SYSTEM......................................................................... 57 SWITCHES.................................................................................. 65 CONTROL LEVERS AND PEDALS................................................................. 69 WINDSHIELD................................................................................ 75 SLIDING DOOR.............................................................................. 79 SLIDING WINDOW............................................................................ 79 EMERGENCY ESCAPE HAMMER................................................................... 80 COVER WITH LOCK........................................................................... 81 ENGINE REAR COVER......................................................................... 82 COOLING COVER............................................................................. 82 MUD COVER................................................................................. 83 METHOD OF OPENING (TILTING) FLOOR......................................................... 84 FUSE...................................................................................... 89 BLOCK FUSE................................................................................ 90 OPERATION MANUAL STORAGE.................................................................. 91 TOOL BOX.................................................................................. 91 GREASE GUN HOLDER......................................................................... 91 ASHTRAY................................................................................... 91 MACHINE OPERATIONS AND CONTROLS............................................................... 92 BEFORE STARTING ENGINE.................................................................... 92 STARTING ENGINE...........................................................................107 AFTER STARTING ENGINE.....................................................................111 STOPPING THE ENGINE.......................................................................114 MACHINE OPERATION.........................................................................115 STEERING THE MACHINE......................................................................120 SWINGING..................................................................................122 WORK EQUIPMENT CONTROLS AND OPERATIONS....................................................123 PROHIBITED OPERATIONS.....................................................................125 GENERAL OPERATION INFORMATION.............................................................127 TRAVELING ON SLOPES.......................................................................128 ESCAPE FROM MUD...........................................................................130 WORK POSSIBLE USING COMPACT HYDRAULIC EXCAVATOR...........................................131 BUCKET REPLACEMENT........................................................................133 PARKING MACHINE...........................................................................134 MACHINE INSPECTION AFTER DAILY WORK.......................................................135 LOCKING...................................................................................136 RUBBER SHOES AND ROAD LINERS..............................................................137 TRANSPORTATION................................................................................142 TRANSPORTATION PROCEDURE..................................................................142 LOADING AND UNLOADING WITH TRAILER........................................................143 LIFTING MACHINE...........................................................................149 COLD WEATHER OPERATION........................................................................152 COLD WEATHER OPERATION INFORMATION........................................................152 CAB HEATER IN COLD WEATHER................................................................153 AFTER DAILY WORK COMPLETION...............................................................154 AFTER COLD WEATHER SEASON.................................................................154 LONG TERM STORAGE.............................................................................155 BEFORE STORAGE............................................................................155 DURING STORAGE............................................................................156 AFTER STORAGE.............................................................................156 TROUBLES AND ACTIONS..........................................................................157 RUNNING OUT OF FUEL.......................................................................157 PHENOMENA THAT ARE NOT FAILURES...........................................................157 TOWING THE MACHINE........................................................................158 SEVERE JOB CONDITION......................................................................158 DISCHARGED BATTERY........................................................................159 OTHER TROUBLE.............................................................................163 MAINTENANCE.......................................................................................166 MAINTENANCE INFORMATION.......................................................................167 OUTLINE OF SERVICE............................................................................169 HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC....................................169 ELECTRIC SYSTEM MAINTENANCE...............................................................172 HANDLING HYDRAULIC SYSTEM.................................................................172 WEAR PARTS....................................................................................173 WEAR PARTS LIST...........................................................................173 RECOMMENDED FUEL, COOLANT, AND LUBRICANT......................................................174 RECOMMENDED BRANDS, RECOMMENDED QUALITY FOR PRODUCTS OTHER THAN KOMATSU GENUINE OIL.......176 TIGHTENING TORQUE SPECIFICATIONS..............................................................177 TIGHTENING TORQUE LIST....................................................................177 SAFETY CRITICAL PARTS.........................................................................178 SAFETY CRITICAL PARTS LIST................................................................178 MAINTENANCE SCHEDULE..........................................................................179 MAINTENANCE SCHEDULE CHART................................................................179 MAINTENANCE INTERVAL FOR HYDRAULIC BREAKER................................................180 MAINTENANCE PROCEDURE.........................................................................181 WHEN REQUIRED.............................................................................181 CHECK, CLEAN AND REPLACE AIR CLEANER ELEMENT..........................................181 CLEAN INSIDE OF COOLING SYSTEM........................................................184 CHECK LEVEL OF BATTERY ELECTROLYTE....................................................188 CLEAN WATER SEPARATOR ELEMENT.........................................................190 DRAIN WATER AND SEDIMENT FROM FUEL TANK...............................................190 CHECK AND TIGHTEN TRACK SHOE BOLTS (MACHINE EQUIPPED WITH ROAD LINER).................191 CHECK AND ADJUST TRACK TENSION (MACHINE EQUIPPED WITH ROAD LINER, STEEL SHOE).........192 CHECK,RUBBER SHOES OR ROAD LINERS (MACHINE EQUIPPED WITH RUBBER SHOES, ROAD LINER)....194 CHECK AND ADJUST RUBBER SHOE TENSION (MACHINE EQUIPPED WITH RUBBER SHOES).............196 REPLACE RUBBER SHOES (MACHINE EQUIPPED WITH RUBBER SHOES).............................198 REPLACE ROAD LINERS (MACHINE EQUIPPED WITH ROAD LINER)................................200 REPLACE BUCKET TEETH..................................................................201 CHECK WINDOW WASHER FLUID LEVEL, ADD FLUID............................................204 CHECK, CLEAN AND LUBRICATE CAB SLIDE DOOR RAIL AND ROLLER.............................205 LUBRICATING...........................................................................205 BLEEDING AIR FROM HYDRAULIC SYSTEM....................................................206 CHECK BEFORE STARTING.....................................................................208 EVERY 500 HOURS MAINTENANCE...............................................................209 LUBRICATING...........................................................................209 CHANGE OIL IN ENGINE OIL PAN, REPLACE ENGINE OIL FILTER CARTRIDGE.....................212 REPLACE FUEL FILTER CARTRIDGE.........................................................213 CHECK OIL LEVEL IN FINAL DRIVE CASE, ADD OIL..........................................215 CLEAN AND INSPECT RADIATOR FINS AND OIL COOLER FINS...................................216 CHECK AND ADJUST COOLING FAN BELT TENSION.............................................217 EVERY 1000 HOURS MAINTENANCE..............................................................218 REPLACE HYDRAULIC OIL FILTER ELEMENT..................................................218 CHANGE OIL IN FINAL DRIVE CASE........................................................219 CHECK ENGINE VALVE CLEARANCE, ADJUST..................................................219 EVERY 2000 HOURS MAINTENANCE..............................................................220 CHANGE OIL IN HYDRAULIC TANK, CLEAN STRAINER..........................................220 CHECK ALTERNATOR, STARTING MOTOR......................................................222 SPECIFICATIONS....................................................................................223 SPECIFICATIONS................................................................................224 ATTACHMENTS, OPTIONS..............................................................................226 ATTACHMENTS AND OPTIONS - GENERAL INFORMATION.................................................227 SAFETY FIRST..............................................................................227 ATTACHMENT INSTALLATION...................................................................228 BUCKET WITH HOOK..............................................................................229 PROHIBITED OPERATIONS.....................................................................229 AIR CONDITIONER...............................................................................230 CONTROL PANEL AND COMPONENTS..............................................................230 AIR CONDITIONER CONTROLS..................................................................231 AIR CONDITIONER MAINTENANCE...............................................................232 WINDSHIELD WASHER.............................................................................236 WINDSHIELD WASHER OPERATION...............................................................236 CHECK WINDOW WASHER FLUID LEVEL, ADD FLUID................................................236 MACHINE READY FOR ATTACHMENT..................................................................237 LOCATIONS.................................................................................237 HYDRAULIC CIRCUIT.........................................................................239 ATTACHMENT OPERATIONS.....................................................................241 LONG TERM STORAGE.........................................................................242 SPECIFICATIONS............................................................................242 CHANGING MACHINE CONTROL PATTERN (IF PATTERN CHANGE VALVE EQUIPPED)...........................243 CONTROL PATTERN CHANGE PROCEDURE..........................................................243 MACHINE CONTROL PATTERNS..................................................................244 POWER ANGLE BLADE.............................................................................245 BLADE CONTROL LEVER.......................................................................245 WHEN REQUIRED.............................................................................246 EVERY 500 HOURS SERVICE...................................................................246 WEAR PARTS LIST...........................................................................247 SPECIFICATIONS............................................................................247 ATTACHMENT GUIDE..............................................................................248 ATTACHMENT COMBINATIONS...................................................................248 RECOMMENDED ATTACHMENT OPERATIONS.............................................................249 HYDRAULIC BREAKER.........................................................................249 HIGH-ALTITUDE SPECIFICATION MACHINE...............................................................254 LOCATIONS.....................................................................................255 MAINTENANCE PROCEDURE.........................................................................256 EVERY 2000 HOURS MAINTENANCE..............................................................256 SPECIFICATIONS................................................................................257 INDEX.............................................................................................258
PLEASE NOTE:
- This is the SAME exact manual used by your dealers to fix your vehicle.
- The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
- Any queries / doubts regarding your purchase, please feel free to contact [email protected]
