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Komatsu Hydraulic Excavator Galeo PC40MR PC50MR Operation & Maintenance Manual SN 8001, 5001 and up – PDF DOWNLOAD
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Komatsu Hydraulic Excavator Galeo PC40MR PC50MR Operation & Maintenance Manual
Book Code : SEAM055301T
SERIAL NUMBERS:
- PC40MR-8001 and up
- PC50MR-5001 and up
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Description
Komatsu Hydraulic Excavator Galeo PC40MR PC50MR Operation & Maintenance Manual SN 8001, 5001 and up
FILE DETAILS:
Komatsu Hydraulic Excavator Galeo PC40MR PC50MR Operation & Maintenance Manual
Size : 6.87 MB
Format : PDF
Language : English
Number of Pages : 260 Pages
KOMATSU HYDRAULIC EXCAVATOR GALEO PC40MR PC50MR OPERATION & MAINTENANCE MANUAL SN 8001, 5001 AND UP – PDF DOWNLOAD:
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
Komatsu Hydraulic Excavator Galeo PC40MR PC50MR Operation & Maintenance Manual
FOREWORD:
This manual provides rules and guidelines which will help you use this machine safely and effectively. The precautions in this manual must be followed at all times when performing operation and maintenance. Most accidents are caused by the failure to follow fundamental safety rules forthe operation and maintenance of machines. Accidents can be prevented by knowing beforehand conditions that may cause hazard when performing operation and maintenance.
TABLE OF CONTENTS:
Komatsu Hydraulic Excavator Galeo PC40MR PC50MR Operation & Maintenance Manual
COVER.............................................................................................. 1 FOREWORD........................................................................................... 2 FOREWORD....................................................................................... 3 SAFETY INFORMATION............................................................................. 6 INTRODUCTION................................................................................... 8 DIRECTIONS OF MACHINE...................................................................... 8 PRODUCT INFORMATION............................................................................ 9 PRODUCT IDENTIFICATION NUMBER (PIN)/MACHINE SERIAL NO.PLATE................................ 9 ENGINE SERIAL NUMBER PLATE AND ITS LOCATION................................................ 9 EMISSION CONTROL INFORMATION LABEL AND ITS LOCATION........................................ 10 SERVICE METER LOCATION..................................................................... 10 YOUR MACHINE SERIAL NUMBERS AND DISTRIBUTOR................................................ 11 CONTENTS........................................................................................... 12 SAFETY............................................................................................. 15 SAFETY INFORMATION............................................................................. 16 SAFETY LABELS.................................................................................. 18 LOCATION OF SAFETY LABELS.................................................................. 18 SAFETY LABELS.............................................................................. 19 SAFETY INFORMATION............................................................................. 25 SAFETY RULES............................................................................... 25 IF ABNORMALITIES ARE FOUND................................................................. 25 WORKING WEAR AND PERSONAL PROTECTIVE ITEMS................................................. 25 FIRE EXTINGUISHER AND FIRST AID KIT........................................................ 25 SAFETY EQUIPMENT........................................................................... 26 KEEP MACHINE CLEAN......................................................................... 26 KEEP OPERATOR'S COMPARTMENT CLEAN.......................................................... 26 LEAVING OPERATOR'S SEAT WITH LOCK.......................................................... 26 HANDRAILS AND STEPS........................................................................ 27 MOUNTING AND DISMOUNTING................................................................... 27 NO PERSONS ON ATTACHMENTS.................................................................. 27 BURN PREVENTION............................................................................ 28 FIRE PREVENTION AND EXPLOSION PREVENTION................................................... 28 ACTION IF FIRE OCCURS...................................................................... 29 WINDSHIELD WASHER FLUID.................................................................... 29 FALLING OBJECTS, FLYING OBJEECTS AND INTRUDING OBJECTS PREVENTION.......................... 30 CAUTIONS RELATED TO ROPS (ROLLOVER PROTECTION SYSTEM)...................................... 30 ATTACHMENT INSTALLATION.................................................................... 31 ATTACHMENT COMBINATIONS.................................................................... 31 CAB WINDOW GLASSES......................................................................... 31 UNAUTHORIZED MODIFICATIONS................................................................. 31 SAFETY AT JOBSITE.......................................................................... 31 WORKING ON LOOSE GROUND.................................................................... 31 DISTANCE TO HIGH VOLTAGE CABLES............................................................ 32 ENSURE GOOD VISIBILITY..................................................................... 32 VENTILATION FOR ENCLOSED AREA.............................................................. 33 SIGNALMAN'S SIGNAL AND SIGNS............................................................... 33 EMERGENCY EXIT FROM OPERATOR'S CAB......................................................... 33 ASBESTOS DUST HAZARD PREVENTION............................................................ 33 SAFETY MACHINE OPERATION....................................................................... 34 STARTING ENGINE............................................................................ 34 CHECKS BEFORE STARTING ENGINE.......................................................... 34 SAFETY RULES FOR STARTING ENGINE....................................................... 35 STARTING ENGINE IN COLD WEATHER........................................................ 35 OPERATION.................................................................................. 36 CHECKS BEFORE OPERATION................................................................ 36 SAFETY RULES FOR CHANGING MACHINE DIRECTIONS........................................... 36 SAFETY RULES FOR TRAVELING............................................................. 37 TRAVELING ON SLOPES.................................................................... 38 OPERATIONS ON SLOPES................................................................... 39 PROHIBITED OPERATIONS.................................................................. 39 OPERATIONS ON SNOW..................................................................... 41 PARKING MACHINE........................................................................ 41 TRANSPORTION............................................................................... 42 LOADING AND UNLOADING.................................................................. 42 SHIPPING THE MACHINE................................................................... 42 BATTERY.................................................................................... 43 BATTERY HAZARD PREVENTION.............................................................. 43 STARTING ENGINE WITH BOOSTER CABLES.................................................... 44 TOWING..................................................................................... 45 SAFETY RULES FOR TOWING................................................................ 45 LIFTING OBJECTS WITH BUCKET................................................................ 46 SAFETY RULES FOR LIFTING OBJECTS....................................................... 46 SAFETY MAINTENANCE INFORMATION................................................................. 47 WARNING TAG................................................................................ 47 KEEP WORK PLACE AND TIDY................................................................... 47 APPOINT LEADER WHEN WORKING WITH OTHERS.................................................... 47 STOP ENGINE BEFORE CARRYING OUT MAINTENANCE................................................ 48 CAUTIONS FOR OPENING (TILTING) FLOOR....................................................... 49 TWO WORKERS FOR MAINTENANCE WHEN ENGINE IS RUNNING......................................... 50 PROPER TOOLS............................................................................... 50 PERSONNEL.................................................................................. 50 ATTACHMENTS................................................................................ 51 WORK UNDER THE MACHINE..................................................................... 51 NOISE...................................................................................... 51 WHEN USING HAMMER.......................................................................... 51 WELDING WORKS.............................................................................. 51 REMOVING BATTERY TERMINALS................................................................. 52 SAFETY FIRST WHEN USING HIGH-PRESSURE GREASE TO ADJUST TRACK TENSION....................... 52 DO NOT DISASSEMBLE RECOIL SPRINGS.......................................................... 52 SAFETY FIRST WHEN USING HIGH-PRESSURE GREASE TO ADJUST TRACK TENSION....................... 52 SAFETY HANDLING HIGH-PRESSURE HOSES........................................................ 53 WASTE MATERIALS............................................................................ 53 AIR CONDITIONER MAINTENANCE................................................................ 53 COMPRESSED AIR............................................................................. 53 PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS.............................................. 53 OPERATION.......................................................................................... 54 MACHINE VIEW ILLUSTRATIONS..................................................................... 55 OVERALL MACHINE VIEW....................................................................... 55 CONTROLS AND GAUGES........................................................................ 56 DETAILED CONTROLS AND GAUGES................................................................... 57 MONITORING SYSTEM.......................................................................... 57 SWITCHES................................................................................... 65 CONTROL LEVERS, PEDALS..................................................................... 69 WINDSHIELD................................................................................. 75 SLIDING DOOR............................................................................... 79 SLIDING WINDOW............................................................................. 79 EMERGENCY ESCAPE HAMMER.................................................................... 80 COVER WITHLOCK............................................................................. 81 ENGINE REAR COVER.......................................................................... 82 COOLING COVER.............................................................................. 82 MUD COVER.................................................................................. 83 METHOD OF OPENING (TILTING) FLOOR.......................................................... 84 FUSE....................................................................................... 89 BLOCK FUSE................................................................................. 90 AUXILIARY ELECTRIC POWER................................................................... 91 OPERATION MANUAL STORAGE................................................................... 92 TOOL BOX................................................................................... 92 GREASE GUN HOLDER......................................................................... 92 MACHINE OPERATIONS AND CONTROLS................................................................ 93 BEFORE STARTING ENGINE..................................................................... 93 STARTING ENGINE............................................................................107 AFTER STARTING ENGINE......................................................................111 STOPPING THE ENGINE........................................................................114 MACHINE OPERATION..........................................................................115 STEERING THE MACHINE.......................................................................120 SWINGING...................................................................................122 WORK EQUIPMENT CONTROLS AND OPERATIONS.....................................................123 PROHIBITED OPERATIONS......................................................................125 GENERAL OPERATION INFORMATION..............................................................127 TRAVELING ON SLOPES........................................................................128 ESCAPE FROM MUD............................................................................130 WORK POSSIBLE USING COMPACT HYDRAULIC EXCAVATOR............................................131 BUCKET REPLACEMENT.........................................................................133 PARKING MACHINE............................................................................134 CHECK AFTER SHUT OFF ENGINE................................................................135 MACHINE INSPECTION AFTER DAILY WORK........................................................135 LOCKING....................................................................................136 RUBBER SHOES AND ROAD LINERS...............................................................137 TRANSPORTATION.................................................................................142 TRANSPORTATION PROCEDURE...................................................................142 LOADING, UNLOADING WITH TRAILER............................................................143 LIFTING MACHINE............................................................................149 COLD WEATHER OPERATION.........................................................................152 COLD WEATHER OPERATION INFORMATION.........................................................152 AFTER DAILY WORK COMPLETION................................................................154 AFTER COLD WEATHER SEASON..................................................................154 LONG TERM STORAGE..............................................................................155 BEFORE STORAGE.............................................................................155 DURING STORAGE.............................................................................156 AFTER STORAGE..............................................................................156 TROUBLES AND ACTIONS...........................................................................157 RUNNING OUT OF FUEL........................................................................157 PHENOMENA THAT ARE NOT FAILURES............................................................157 TOWING THE MACHINE.........................................................................158 SEVERE JOB CONDITION.......................................................................158 DISCHARGED BATTERY.........................................................................159 OTHER TROUBLE..............................................................................163 MAINTENANCE........................................................................................167 MAINTENANCE INFORMATION........................................................................168 LUBRICANTS, COOLANT AND FILTERS................................................................170 HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC.....................................170 ELECTRIC SYSTEM MAINTENANCE................................................................173 HANDLING HYDRAULIC SYSTEM..................................................................174 WEAR PARTS.....................................................................................175 WEAR PARTS LIST............................................................................175 LUBRICANTS, FUEL AND COOLANT SPECIFICATIONS....................................................176 TIGHTENING TORQUE SPECIFICATIONS...............................................................180 TIGHTENING TORQUE LIST.....................................................................180 SAFETY CRITICAL PARTS..........................................................................181 SAFETY CRITICAL PARTS LIST.................................................................181 MAINTENANCE SCHEDULE...........................................................................182 MAINTENANCE SCHEDULE CHART.................................................................182 MAINTENANCE INTERVAL FOR HYDRAULIC BREAKER.................................................183 MAINTENANCE PROCEDURE..........................................................................184 WHEN REQUIRED..............................................................................184 CHECK, CLEAN AND REPLACEMENT AIR CLEANER ELEMNET.......................................184 CLEAN INSIDE OF COOLING SYSTEM.........................................................189 CHECK LEVEL OF BATTERY ELECTROLYTE.....................................................192 CLEAN WATR SEPARATOR ELEMENT...........................................................194 DRAIN WATER AND SEDIMENT FROM FUEL TANK................................................194 CHECK AND TIGHTEN TRACK SHOE BOLTS (MACHINE EQUIPPED WITH ROAD LINER, STEEL SHOE)......195 CHECK AND ADJUST TRACK TENSION (MACHINE EQUIPPED WITH ROAD LINER, STEEL SHOE)..........196 CHECK, RUBBER SHOES OR ROAD LINERS (MACHINE EQUIPPED WITH RUBBER SHOES, ROAD LINER)....198 CHECK AND ADJUST RUBBER SHOE TENSION (MACHINE EQUIPPED WITH RUBBER SHOES)..............200 REPLACE RUBBER SHOE (MACHINE EQUIPPED WITH RUBBER SHOES)...............................202 REPLACE ROAD LINERS (MACHINE EQUIPPED WITH RUBBER SHOES)...............................204 REPLACE BUCKET TEETH...................................................................205 CHECK WINDOW WASHER FLUID LEVEL, ADD FLUID.............................................208 CHECK, CLEAN AND LUBRICATE CAB SLIDE DOOR RAIL AND ROLLER..............................209 LUBRICATING............................................................................209 BLEEDING AIR FROM HYDRAULIC SYSTEM.....................................................210 CHECK BEFORE STARTING......................................................................212 EVERY 500 HOURS MAINTENANCE................................................................213 LUBRICATING............................................................................213 CHANGE OIL IN ENGINE OIL PAN, REPLACE ENGINE OIL FILTER CARTRIDGE......................216 REPLACE FUEL FILTER CARTRIDGE..........................................................217 CHECK OIL LEVEL IN FINAL DRIVE CASE, ADD OIL...........................................219 CLEAN AND INSPECT RADIATOR FINS AND OIL COOLER FINS...................................220 CHECK AND ADJUST COOLING FAN BELT TENSION..............................................221 EVERY 1000 HOURS MAINTENANCE...............................................................222 REPLACE HYDRAULIC OIL FILTER ELEMENT...................................................222 CHANGE OIL IN FINAL DRIVE CASE.........................................................223 CHECK ENGINE VALVE CLEARANCE, ADJUST...................................................223 EVERY 2000 HOURS MAINTENANCE...............................................................224 CHANGE OIL IN HYDRAULIC TANK, CLEAN STRAINER...........................................224 CHECK ALTERNATOR, STARTING MOTOR.......................................................226 SPECIFICATIONS.....................................................................................227 SPECIFICATIONS.................................................................................228 ATTACHMENTS, OPTIONS...............................................................................230 ATTACHMENTS AND OPTIONS-GENERAL INFORMATION....................................................231 SAFETY FIRST...............................................................................231 ATTACHMENT INSTALLATION....................................................................232 BUCKET WITH HOOK...............................................................................233 PROHIBITED OPERATIONS......................................................................233 AIR CONDITIONER................................................................................234 CONTROL PANEL AND COMPONENTS...............................................................234 AIR CONDITIONER CONTROLS...................................................................235 AIR CONDITIONER MAINTENANCE................................................................236 WINDSHIELD WASHER..............................................................................240 WINDSHIELD WASHER OPERATION................................................................240 CHECK WINDOW WASHER FLUID LEVEL, ADD FLUID.................................................240 MACHINE READY FOR ATTACHMENT...................................................................241 LOCATIONS..................................................................................241 HYDRAULIC CIRCUIT..........................................................................244 ATTACHMENT OPERATIONS......................................................................247 LONG TERM STORAGE..........................................................................248 SPECIFICATIONS.............................................................................249 CHANGING MACHINE CONTROL PATTERN (IF PATTERN CHANGE VALVE EQUIPPED)............................250 CONTROL PATTERN CHANGE PROCEDURE...........................................................250 MACHINE CONTROL PATTERNS...................................................................251 ATTACHMENT GUIDE...............................................................................252 ATTACHMENT COMBINATIONS....................................................................252 RECOMMENDED ATTACHMENT OPERATIONS..............................................................253 HYDRAULIC BREAKER..........................................................................253 INDEX..............................................................................................258
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