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Komatsu Hydraulic Excavator PC130-7 Operation & Maintenance Manual SN 71994 and up – PDF DOWNLOAD
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Komatsu Hydraulic Excavator PC130-7 Operation & Maintenance Manual
Book Code: TEN00166-01
SERIAL NUMBERS 71994 and up
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Description
Komatsu Hydraulic Excavator PC130-7 Operation & Maintenance Manual
FILE DETAILS:
Komatsu Hydraulic Excavator PC130-7 Operation & Maintenance Manual
Size : 6.17 MB
Format : PDF
Language : English
Number of Pages : 291 Pages
Brand: Komatsu
Type of machine: Hydraulic Excavator
Type of document: Operation & Maintenance Manual
Model: PC130-7
Serial: 71994 and up
KOMATSU HYDRAULIC EXCAVATOR PC130-7 OPERATION & MAINTENANCE MANUAL SN 71994 AND UP – PDF DOWNLOAD:
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
Komatsu Hydraulic Excavator PC130-7 Operation & Maintenance Manual
FOREWORD:
This manual provides rules and guidelines which will help you use this machine safely and effectively. The precautions in this manual must be followed at all times when performing operation and maintenance. Most accidents are caused by the failure to follow fundamental safety rules forthe operation and maintenance of machines. Accidents can be prevented by knowing beforehand conditions that may cause hazard when performing operation and maintenance.
TABLE OF CONTENTS:
Komatsu Hydraulic Excavator PC130-7 Operation & Maintenance Manual
COVER.......................................................................................... 1 FOREWORD....................................................................................... 2 FOREWORD................................................................................... 3 SAFETY INFORMATION......................................................................... 6 INTRODUCTION............................................................................... 8 DIRECTIONS OF MACHINE.................................................................. 8 BREAKING-IN THE NEW MACHINE............................................................ 8 PRODUCT INFORMATION........................................................................ 9 PRODUCT IDENTIFICATION NUMBER (PIN)/MACHINE SERIAL NO. PLATE........................... 9 ENGINE SERIAL NUMBER PLATE AND ITS LOCATION............................................ 9 SERVICE METER LOCATION................................................................. 10 YOUR MACHINE SERIAL NUMBERS AND DISTRIBUTOR............................................ 10 CONTENTS....................................................................................... 11 SAFETY......................................................................................... 14 SAFETY..................................................................................... 15 SAFETY LABELS.............................................................................. 17 LOCATION OF SAFETY LABELS.............................................................. 17 SAFETY LABELS.......................................................................... 18 GENERAL PRECAUTIONS........................................................................ 24 SAFETY RULES........................................................................... 24 IF PROBLEMS ARE FOUND.................................................................. 24 WORKING WEAR AND PERSONAL PROTECTIVE ITEMS............................................. 24 FIRE EXTINGUISHER AND FIRST AID KIT.................................................... 24 SAFETY EQUIPMENT....................................................................... 24 KEEP MACHINE CLEAN..................................................................... 25 KEEP OPERATOR'S COMPARTMENT CLEAN...................................................... 25 LEAVING OPERATOR'S SEAT WITH LOCK...................................................... 25 HANDRAILS AND STEPS.................................................................... 26 MOUNTING AND DISMOUNTING............................................................... 26 NO PERSONS ON ATTACHMENTS.............................................................. 26 BURN PREVENTION........................................................................ 27 FIRE PREVENTION AND EXPLOSION PREVENTION............................................... 28 ACTION IF FIRE OCCURS.................................................................. 29 WINDSHIELD WASHER FLUID................................................................ 29 FALLING OBJECTS, FLYING OBJECTS AND INTRUDING OBJECTS PREVENTION....................... 29 ATTACHMENT INSTALLATION................................................................ 29 ATTACHMENT COMBINATIONS................................................................ 29 CAB WINDOW GLASSES..................................................................... 29 UNAUTHORIZED MODIFICATIONS............................................................. 30 SAFETY AT JOBSITE...................................................................... 30 WORKING ON LOOSE GROUND................................................................ 30 DISTANCE TO HIGH VOLTAGE CABLES........................................................ 31 ENSURE GOOD VISIBILITY................................................................. 31 VENTILATION FOR ENCLOSED AREA.......................................................... 32 SIGNALMAN'S SIGNAL AND SIGNS........................................................... 32 EMERGENCY EXIT FROM OPERATOR'S CAB..................................................... 32 ASBESTOS DUST HAZARD PREVENTION........................................................ 32 SAFETY MACHINE OPERATION................................................................... 33 STARTING ENGINE........................................................................ 33 CHECKS BEFORE STARTING ENGINE...................................................... 33 SAFETY RULES FOR STARTING ENGINE................................................... 33 STARTING ENGINE IN COLD WEATHER.................................................... 34 OPERATION.............................................................................. 35 CHECKS BEFORE OPERATION............................................................ 35 SAFETY RULES FOR CHANGING MACHINE DIRECTIONS....................................... 35 SAFETY RULES FOR TRAVELING......................................................... 36 TRAVELING ON SLOPES................................................................ 37 OPERATIONS ON SLOPES............................................................... 38 PROHIBITED OPERATIONS.............................................................. 38 OPERATIONS ON SNOW................................................................. 39 PARKING MACHINE.................................................................... 40 TRANSPORTATION......................................................................... 41 LOADING AND UNLOADING.............................................................. 41 SHIPPING THE MACHINE............................................................... 41 BATTERY................................................................................ 42 BATTERY HAZARD PREVENTION.......................................................... 42 STARTING ENGINE WITH BOOSTER CABLES................................................ 43 TOWING................................................................................. 44 SAFETY RULES FOR TOWING............................................................ 44 LIFTING OBJECTS WITH BUCKET............................................................ 45 LIFTING WORK USING BUCKET WITH HOOK................................................ 45 SAFETY RULES FOR LIFTING OBJECTS................................................... 45 SAFETY MAINTENANCE INFORMATION............................................................. 47 WARNING TAG............................................................................ 47 KEEP WORK PLACE CLEAN AND TIDY......................................................... 47 APPOINT LEADER WHEN WORKING WITH OTHERS................................................ 47 STOP ENGINE BEFORE CARRYING OUT MAINTENANCE............................................ 48 TWO WORKERS FOR MAINTENANCE WHEN ENGINE IS RUNNING..................................... 49 PROPER TOOLS........................................................................... 49 ACCUMULATOR............................................................................ 49 PERSONNEL.............................................................................. 50 ATTACHMENTS............................................................................ 50 WORK UNDER THE MACHINE................................................................. 50 NOISE.................................................................................. 50 WHEN USING HAMMER...................................................................... 50 WELDING WORKS.......................................................................... 51 REMOVING BATTERY TERMINALS............................................................. 51 SAFETY FIRST WHEN USING HIGH-PRESSURE GREASE TO ADJUST TRACK TENSION................... 51 DO NOT DISASSEMBLE RECOIL SPRINGS...................................................... 51 SAFETY RULES FOR HIGH-PRESSURE OIL..................................................... 52 SAFETY HANDLING HIGH-PRESSURE HOSES.................................................... 52 WASTE MATERIALS........................................................................ 52 AIR CONDITIONER MAINTENANCE............................................................ 52 COMPRESSED AIR......................................................................... 53 PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS.......................................... 53 OPERATION...................................................................................... 54 MACHINE VIEW ILLUSTRATIONS................................................................. 55 OVERALL MACHINE VIEW................................................................... 55 CONTROLS AND GAUGES.................................................................... 56 DETAILED CONTROLS AND GAUGES............................................................... 57 MONITORING SYSTEM...................................................................... 57 SWITCHES............................................................................... 70 CONTROL LEVERS AND PEDALS.............................................................. 74 SUN ROOF............................................................................... 77 WINDSHIELD............................................................................. 77 EMERGENCY EXIT FROM OPERATOR'S CAB..................................................... 82 DOOR LOCK.............................................................................. 82 CAP WITH LOCK.......................................................................... 83 HOT AND COOL BOX....................................................................... 84 MAGAZINE BOX........................................................................... 84 ASHTRAY................................................................................ 84 AIR CONDITIONER CONTROLS............................................................... 85 RADIO.................................................................................. 99 AUXILIARY ELECTRIC POWER...............................................................104 FUSE...................................................................................105 FUSIBLE LINK...........................................................................106 CONTROLLER.............................................................................106 TOOL BOX...............................................................................106 GREASE GUN HOLDER......................................................................106 HANDLING GREASE GUN....................................................................107 ACCUMULATOR............................................................................108 MACHINE OPERATIONS AND CONTROLS............................................................109 BEFORE STARTING ENGINE.................................................................109 STARTING ENGINE........................................................................125 AFTER STARTING ENGINE..................................................................129 STOPPING THE ENGINE....................................................................136 MACHINE OPERATION......................................................................137 STEERING THE MACHINE...................................................................141 SWINGING...............................................................................143 WORK EQUIPMENT CONTROLS AND OPERATIONS.................................................144 WORKING MODE...........................................................................146 PROHIBITED OPERATIONS..................................................................147 GENERAL OPERATION INFORMATION..........................................................149 TRAVELING ON SLOPES....................................................................150 ESCAPE FROM MUD........................................................................152 RECOMMENDED APPLICATIONS...............................................................153 BUCKET REPLACEMENT AND INVERSION.......................................................155 PARKING MACHINE........................................................................157 CHECK AFTER SHUT OFF ENGINE............................................................158 MACHINE INSPECTION AFTER DAILY WORK....................................................159 LOCKING................................................................................159 TRANSPORTATION.............................................................................160 TRANSPORTATION PROCEDURE...............................................................160 LOADING AND UNLOADING WITH TRAILER.....................................................160 LIFTING MACHINE........................................................................169 COLD WEATHER OPERATION.....................................................................170 COLD WEATHER OPERATION INFORMATION.....................................................170 AFTER DAILY WORK COMPLETION............................................................172 AFTER COLD WEATHER SEASON..............................................................172 LONG TERM STORAGE..........................................................................173 BEFORE STORAGE.........................................................................173 DURING STORAGE.........................................................................173 AFTER STORAGE..........................................................................173 STARTING MACHINE AFTER LONG-TERM STORAGE...............................................174 TROUBLES AND ACTIONS.......................................................................175 RUNNING OUT OF FUEL....................................................................175 PHENOMENA THAT ARE NOT FAILURES........................................................175 TOWING THE MACHINE.....................................................................176 LIGHTWEIGHT TOWING HOLE................................................................176 SEVERE JOB CONDITION...................................................................176 DISCHARGED BATTERY.....................................................................177 OTHER TROUBLE..........................................................................181 MAINTENANCE....................................................................................186 MAINTENANCE INFORMATION....................................................................187 OUTLINE OF SERVICE.........................................................................189 HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC.................................189 ELECTRIC SYSTEM MAINTENANCE............................................................192 WEAR PARTS.................................................................................193 WEAR PARTS LIST........................................................................193 RECOMMENDED FUEL, COOLANT, AND LUBRICANT...................................................194 RECOMMENDED BRANDS, RECOMMENDED QUALITY FOR PRODUCTS OTHER THAN KOMATSU GENUINE OIL....196 TIGHTENING TORQUE SPECIFICATIONS...........................................................197 TIGHTENING TORQUE LIST.................................................................197 SAFETY CRITICAL PARTS......................................................................198 SAFETY CRITICAL PARTS LIST.............................................................198 MAINTENANCE SCHEDULE.......................................................................199 MAINTENANCE SCHEDULE CHART.............................................................199 MAINTENANCE INTERVAL FOR HYDRAULIC BREAKER.............................................201 MAINTENANCE PROCEDURE......................................................................202 INITIAL 250 HOURS MAINTENANCE (ONLY AFTER THE FIRST 250 HOURS).........................202 WHEN REQUIRED..........................................................................203 CHECK, CLEAN AND REPLACE AIR CLEANER ELEMENT.......................................203 CLEAN INSIDE OF COOLING SYSTEM.....................................................206 CHECK AND TIGHTEN TRACK SHOE BOLTS.................................................209 CHECK AND ADJUST TRACK TENSION.....................................................210 CHECK ELECTRICAL INTAKE AIR HEATER.................................................212 REPLACE BUCKET TEETH (VERTICAL PIN TYPE)...........................................213 REPLACE BUCKET TEETH (HORIZONTAL PIN TYPE).........................................216 ADJUST BUCKET CLEARANCE............................................................217 CHECK WINDOW WASHER FLUID LEVEL, ADD FLUID.........................................218 CHECK AND MAINTENANCE AIR CONDITIONER..............................................219 WASH WASHABLE FLOOR................................................................220 BLEEDING AIR FROM HYDRAULIC SYSTEM.................................................223 METHOD FOR RELEASING INTERNAL PRESSURE IN HYDRAULIC CIRCUIT........................225 CHECK NITROGEN GAS CHARGE PRESSURE IN ACCUMULATOR (CONTROL CIRCUIT)................226 CHECK BEFORE STARTING..................................................................227 EVERY 100 HOURS MAINTENANCE............................................................228 LUBRICATING........................................................................228 CHECK SWING MACHINERY CASE OIL, ADD OIL............................................230 EVERY 250 HOURS MAINTENANCE............................................................231 CHECK OIL LEVEL IN FINAL DRIVE CASE, ADD OIL.......................................231 CHECK LEVEL OF BATTERY ELECTROLYTE.................................................232 EVERY 500 HOURS MAINTENANCE............................................................235 REPLACE FUEL FILTER CARTRIDGE......................................................235 CHANGE OIL IN ENGINE OIL PAN, REPLACE ENGINE OIL FILTER CARTRIDGE..................236 CHECK SWING PINION GREASE LEVEL, ADD GREASE........................................236 LUBRICATE SWING CIRCLE.............................................................237 RADIATOR CORE AND FINS - CHECK/CLEAN...............................................237 CLEAN AIR CONDITIONER FRESH/RECIRC FILTERS.........................................238 REPLACE HYDRAULIC OIL FILTER ELEMENT...............................................239 REPLACE BREATHER ELEMENT IN HYDRAULIC TANK.........................................240 CHECK AND ADJUST COOLING FAN BELT TENSION..........................................241 CHECK, ADJUST AIR CONDITIONER COMPRESSOR BELT TENSION..............................242 EVERY 1000 HOURS MAINTENANCE...........................................................243 CHANGE OIL IN SWING MACHINERY CASE.................................................243 CHANGE OIL IN FINAL DRIVE CASE.....................................................244 CHECK ALL TIGHTENING PARTS OF TURBOCHARGER.........................................244 CHECK PLAY TURBOCHARGER ROTOR......................................................244 REPLACE CORROSION RESISTOR CARTRIDGE...............................................245 CHECK NITROGEN GAS CHARGE PRESSURE IN ACCUMULATOR (FOR BREAKER)....................245 EVERY 2000 HOURS MAINTENANCE...........................................................246 CHECK OIL LEVEL IN DAMPER CASE, ADD OIL............................................246 CLEAN HYDRAULIC TANK STRAINER......................................................247 CLEAN, CHECK TURBOCHARGER..........................................................247 CHECK ALTERNATOR, STARTING MOTOR...................................................247 CHECK ENGINE VALVE CLEARANCE, ADJUST...............................................247 EVERY 4000 HOURS MAINTENANCE...........................................................248 CHECK WATER PUMP...................................................................248 EVERY 5000 HOURS MAINTENANCE...........................................................249 CHANGE OIL IN HYDRAULIC TANK.......................................................249 SPECIFICATIONS.................................................................................250 SPECIFICATIONS.............................................................................251 ATTACHMENTS, OPTIONS...........................................................................254 GENERAL PRECAUTIONS FOR SAFETY.............................................................255 PRECAUTIONS WHEN SELECTING.............................................................255 READ THE INSTRUCTION MANUAL THOROUGHLY.................................................255 PRECAUTIONS WHEN REMOVING OR INSTALLING................................................255 PRECAUTIONS WHEN USING.................................................................255 BUCKET WITH HOOK...........................................................................256 HOOK CONDITION.........................................................................256 PROHIBITED OPERATIONS..................................................................256 MACHINE READY FOR ATTACHMENT...............................................................257 LOCATIONS..............................................................................257 HYDRAULIC CIRCUIT......................................................................261 ATTACHMENT REMOVAL AND INSTALLATION....................................................264 ATTACHMENT OPERATIONS..................................................................266 ACCUMULATOR............................................................................268 LONG TERM STORAGE......................................................................269 SPECIFICATIONS.........................................................................269 ATTACHMENT GUIDE...........................................................................270 OTHER ATTACHMENTS......................................................................270 ATTACHMENT COMBINATIONS................................................................271 TRACK SHOES SELECTION..................................................................272 BUCKET TEETH SELECTION.................................................................273 HANDLING OF RUBBER PAD SHOE AND ROAD LINER.............................................274 RECOMMENDED ATTACHMENT OPERATIONS..........................................................276 HYDRAULIC BREAKER......................................................................276 INDEX..........................................................................................282
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