Trusted Business
Verified & Licensed
Virus Free Files
100% Safe Downloads
Secure Payment
SSL Protected
Instant Delivery
Available Immediately
Sale!
Komatsu Hydraulic Excavator PC160-6K PC180LC-6K PC180NLC-6K Operation Manual SN 34014, 34026 and up – PDF DOWNLOAD
Original price was: $56.95.$16.95Current price is: $16.95.
Komatsu Hydraulic Excavator PC160-6K PC180LC-6K PC180NLC-6K Operation Manual
SERIAL NUMBER
PC160-6K – K34026 and up
PC180LC-6K – K34014 and up
PC180NLC-6K – K34014 and up
Instant PDF Download
Available immediately
Save to Your Device
Download & keep forever
Antivirus Scanned
100% virus-free
Trusted Worldwide
175,000+ customers
Description
Komatsu Hydraulic Excavator PC160-6K PC180LC-6K PC180NLC-6K Operation Manual
TABLE OF CONTENTS:
Komatsu Hydraulic Excavator PC160-6K PC180LC-6K PC180NLC-6K Operation Manual
FOREWORD............................................................................................................ 3 SAFETY INFORMATION.................................................................................................. 4 SAFETY MESSAGES................................................................................................. 4 NOISE........................................................................................................... 5 VIBRATION....................................................................................................... 6 INTRODUCTION........................................................................................................ 7 INTENDED USE.................................................................................................... 7 FEATURES........................................................................................................ 7 BREAKING IN YOUR NEW MACHINE.................................................................................... 8 LOCATION OF PLATES, TABLES TO ENTER SERIAL NO. AND DISTRIBUTOR...................................................... 9 MACHINE SERIAL NO. PLATE POSITION............................................................................... 9 ENGINE SERIAL NO. PLATE POSITION................................................................................ 9 TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR....................................................................... 9 MACHINE SERIAL PLATE............................................................................................ 10 SAFETY.............................................................................................................. 15 GENERAL PRECAUTIONS............................................................................................. 16 PRECAUTIONS DURING OPERATION.................................................................................... 24 BEFORE STARTING ENGINE...................................................................................... 24 OPERATING MACHINE........................................................................................... 26 TRANSPORTATION.............................................................................................. 33 BATTERY..................................................................................................... 34 TOWING...................................................................................................... 35 BUCKET WITH HOOK............................................................................................ 36 GENERAL PRECAUTIONS..................................................................................... 36 PRECAUTIONS FOR LIFTING OPERATION....................................................................... 37 PRECAUTIONS FOR MAINTENANCE..................................................................................... 39 BEFORE CARRYING OUT MAINTENANCE............................................................................. 39 DURING MAINTENANCE.......................................................................................... 42 POSITION FOR ATTACHING SAFETY LABELS............................................................................ 47 POSITION FOR ATTACHING SAFETY LABELS........................................................................ 47 OPERATION........................................................................................................... 53 GENERAL VIEW.................................................................................................... 54 GENERAL VIEW OF MACHINE..................................................................................... 54 GENERAL VIEW OF CONTROLS AND GAUGES......................................................................... 55 EXPLANATION OF COMPONENTS....................................................................................... 57 MACHINE MONITOR............................................................................................. 57 A: BASIC CHECK ITEMS.................................................................................... 59 B: CAUTION ITEMS........................................................................................ 60 C: EMERGENCY STOP ITEMS................................................................................. 61 D: METER DISPLAY PORTION................................................................................ 62 METERS...................................................................................................... 63 E: SWITCHES............................................................................................. 65 SWITCHES.................................................................................................... 68 CONTROL LEVERS, PEDALS...................................................................................... 74 CEILING WINDOW.......................................................................................... 78 CLEAR RAIN VISOR........................................................................................ 78 PULL DOWN SUN VISOR..................................................................................... 78 CUP HOLDER.............................................................................................. 79 FRONT WINDOW............................................................................................ 80 DOOR LOCK............................................................................................... 82 CAP, COVER WITH LOCK.................................................................................... 82 LUGGAGE TRAY............................................................................................ 83 ASHTRAY................................................................................................. 84 HEATER...................................................................................................... 85 VIEW OF CONTROL PANEL................................................................................... 85 AIR CONDITIONER (option).................................................................................... 87 GENERAL LOCATIONS ON CONTROL PANEL...................................................................... 87 AIR CONDITIONER SWITCH.................................................................................. 89 OFF SWITCH.............................................................................................. 89 DEFROSTER SELECTOR LEVER................................................................................ 89 PRECAUTIONS WHEN USING AIR CONDITIONER.................................................................. 89 CHECK, MAINTAIN MACHINE EQUIPPED WITH AIR CONDITIONER................................................... 90 CAB RADIO (option).......................................................................................... 90 FUSE........................................................................................................ 91 Fuse capacity and name of circuit....................................................................... 91 FUSIBLE LINK................................................................................................ 92 CONTROLLERS................................................................................................. 92 TOOL BOX.................................................................................................... 92 REFUELLING PUMP............................................................................................. 93 HANDLING THE ACCUMULATOR.................................................................................... 94 METHOD FOR RELEASING PRESSURE IN CONTROL CIRCUIT OF MACHINES EQUIPPED WITH ACCUMULATOR.................. 94 OPERATION....................................................................................................... 95 CHECK BEFORE STARTING ENGINE................................................................................ 95 WALK-AROUND CHECK....................................................................................... 95 CHECK BEFORE STARTING................................................................................... 96 CHECK FUEL LEVEL, ADD FUEL.............................................................................. 98 CHECK OIL LEVEL IN HYDRAULIC TANK, ADD OIL.............................................................. 99 CHECK AIR CLEANER FOR CLOGGING..........................................................................100 CHECK ELECTRIC WIRINGS..................................................................................100 CHECK FUNCTION OF HORN..................................................................................100 CHECK FOR WATER IN FUEL SEDIMENTOR......................................................................101 CHECK FOR WATER IN PRIMARY FUEL FILTER, DRAIN WATER.....................................................101 ADJUSTMENT BEFORE OPERATION OPERATOR’S SEAT.............................................................102 USING THE SEAT BELT.....................................................................................104 OPERATIONS AND CHECKS BEFORE STARTING ENGINE............................................................105 STARTING ENGINE.............................................................................................107 NORMAL STARTING.........................................................................................107 STARTING IN COLD WEATHER................................................................................108 OPERATIONS AND CHECKS AFTER STARTING ENGINE.................................................................109 WHEN NORMAL.............................................................................................109 IN COLD AREAS (AUTOMATIC WARMING-UP OPERATION)..........................................................111 MOVING MACHINE OFF..........................................................................................115 MOVING MACHINE FORWARD..................................................................................115 MOVING MACHINE BACKWARD.................................................................................116 STEERING MACHINE............................................................................................118 STEERING (changing direction)...........................................................................118 STOPPING MACHINE............................................................................................120 SWINGING....................................................................................................121 OPERATION OF WORK EQUIPMENT.................................................................................122 HANDLING ACTIVE MODE........................................................................................123 WORKING MODE SELECTION......................................................................................124 PROHIBITIONS FOR OPERATION..................................................................................126 PRECAUTIONS FOR OPERATION...................................................................................128 PRECAUTIONS WHEN TRAVELLING UP OR DOWN HILLS................................................................129 HOW TO ESCAPE FROM MUD......................................................................................130 WHEN ONE SIDE IS STUCK..................................................................................130 WHEN BOTH SIDES ARE STUCK...............................................................................130 WORK POSSIBLE USING HYDRAULIC EXCAVATOR.....................................................................131 BACKHOE WORK............................................................................................131 SHOVEL WORK.............................................................................................131 DITCHING WORK...........................................................................................131 LOADING WORK............................................................................................132 REPLACEMENT AND INVERSION OF BUCKET.........................................................................132 REPLACEMENT.............................................................................................132 INVERSION...............................................................................................133 PARKING THE MACHINE.........................................................................................134 CHECK AFTER FINISHING WORK..................................................................................135 STOPPING ENGINE.............................................................................................135 CHECK AFTER STOPPING ENGINE.................................................................................136 LOCKING.................................................................................................137 OVERLOAD WARNING DEVICE.................................................................................137 TRANSPORTATION..................................................................................................138 LOADING, UNLOADING WORK.....................................................................................138 PRECAUTIONS FOR LOADING.................................................................................140 PRECAUTIONS FOR TRANSPORTATION..........................................................................140 METHOD OF LIFTING MACHINE...............................................................................141 COLD WEATHER OPERATION..........................................................................................143 PRECAUTIONS FOR LOW TEMPERATURE.............................................................................143 FUEL AND LUBRICANTS.....................................................................................143 COOLANT.................................................................................................143 BATTERY.................................................................................................144 PRECAUTIONS AFTER COMPLETION OF WORK........................................................................144 AFTER COLD WEATHER......................................................................................145 LONG-TERM STORAGE...............................................................................................146 BEFORE STORAGE..............................................................................................146 DURING STORAGE..............................................................................................146 AFTER STORAGE...............................................................................................147 STARTING MACHINE AFTER LONG-TERM STORAGE....................................................................147 TROUBLESHOOTING.................................................................................................148 PHENOMENA THAT ARE NOT FAILURES.............................................................................148 METHOD OF TOWING MACHINE....................................................................................148 USING METHOD FOR LIGHT-WEIGHT TOWING HOLE...................................................................149 PRECAUTIONS ON PARTICULAR JOBSITES..........................................................................149 IF BATTERY IS DISCHARGED....................................................................................150 STARTING ENGINE WITH BOOSTER CABLE......................................................................151 OTHER TROUBLE...............................................................................................153 ELECTRICAL SYSTEM.......................................................................................153 CHASSIS.................................................................................................154 ENGINE..................................................................................................155 ENGINE (cont’d).........................................................................................156 ELECTRONIC CONTROL SYSTEM...............................................................................157 MAINTENANCE.........................................................................................................159 GUIDES TO MAINTENANCE...........................................................................................160 OUTLINES OF SERVICE.............................................................................................163 OUTLINE OF OIL, FUEL, COOLANT...............................................................................163 OIL.....................................................................................................163 FUEL....................................................................................................164 COOLANT.................................................................................................164 GREASE..................................................................................................165 STORING OIL AND FUEL....................................................................................165 FILTERS.................................................................................................165 EXPLANATION OF LUBRICATION CHART DECAL......................................................................166 OUTLINE OF ELECTRICAL SYSTEM................................................................................168 OUTLINE OF HYDRAULIC SYSTEM.................................................................................168 WEAR PARTS LIST.................................................................................................170 USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE............................................171 PROPER SELECTION OF FUEL, COOLANT AND LUBRICANTS............................................................171 STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS..................................................................175 LIST OF NECESSARY TOOLS.....................................................................................175 TORQUE LIST.................................................................................................176 PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS...................................................................177 MAINTENANCE SCHEDULE CHART......................................................................................180 MAINTENANCE SCHEDULE CHART..................................................................................180 MAINTENANCE WHEN USING HYDRAULIC BREAKER....................................................................183 SERVICE PROCEDURE...............................................................................................184 INITIAL 250 HOURS SERVICE...................................................................................184 WHEN REQUIRED...............................................................................................184 CHECK, CLEAN AND REPLACE AIR CLEANER ELEMENT............................................................184 CLEAN INSIDE OF COOLING SYSTEM..........................................................................186 CHECKING COOLANT LEVEL..................................................................................188 DRAINING THE SYSTEM.....................................................................................188 CLEANING THE SYSTEM.....................................................................................189 FILLING THE SYSTEM......................................................................................189 REFILLING AN OVERHEATED SYSTEM..........................................................................190 CLEANING THE RADIATOR...................................................................................190 CLEANING THE RADIATOR PRE SCREEN........................................................................190 THERMOSTATS.............................................................................................191 CHECK AND TIGHTEN TRACK SHOE BOLTS......................................................................191 CHECK and adjust TRACK TENSION..........................................................................192 CHECK ELECTRICAL INTAKE AIR HEATER......................................................................194 REPLACE BUCKET SIDE CUTTERS.............................................................................194 CHECK ALTERNATOR........................................................................................194 CHECK START MOTOR.......................................................................................195 REPLACE BUCKET TEETH....................................................................................196 ADJUST BUCKET CLEARANCE.................................................................................196 CHECK WINDOW WASHER FLUID LEVEL, ADD FLUID..............................................................197 CHECK, MAINTAIN AIR CONDITIONER.........................................................................198 CHECK BEFORE STARTING.......................................................................................199 CHECK COOLANT LEVEL, ADD COOLANT........................................................................199 CHECK OIL LEVEL IN ENGINE OIL PAN, ADD OIL..............................................................199 CHECK FUEL LEVEL, ADD FUEL..............................................................................200 CHECK OIL LEVEL IN HYDRAULIC TANK, ADD OIL..............................................................200 CHECK AIR CLEANER FOR CLOGGING..........................................................................201 CHECK ELECTRIC WIRINGS..................................................................................202 CHECK FUNCTION OF HORN..................................................................................202 CHECK FOR WATER IN FUEL SEDIMENTOR......................................................................202 CHECK FOR WATER IN PRIMARY FUEL FILTER, DRAIN WATER.....................................................203 EVERY 100 HOURS SERVICE.....................................................................................203 LUBRICATING.............................................................................................203 CHECK OIL LEVEL IN SWING MACHINERY CASE, ADD OIL........................................................205 DRAIN WATER AND SEDIMENT FROM FUEL TANK.................................................................206 CLEAN FRESH AIR INTAKE FILTER...........................................................................206 EVERY 250 HOURS SERVICE.....................................................................................207 CHECK OIL LEVEL IN FINAL DRIVE CASE, ADD OIL............................................................207 CHECK LEVEL OF BATTERY ELECTROLYTE......................................................................208 LUBRICATE SWING CIRCLE (2 POINTS).......................................................................208 BELTS, GENERAL..........................................................................................208 CHECK ALTERNATOR AND WATER PUMP BELT TENSION, ADJUST CHECKING TENSION...................................209 CHECK AIR CONDITIONER COMPRESSOR BELT TENSION, ADJUST...................................................210 EVERY 500 HOURS SERVICE.....................................................................................211 REPLACE FUEL FILTER CARTRIDGE...........................................................................211 CHECK SWING PINION GREASE LEVEL, ADD GREASE.............................................................213 CHANGE OIL IN ENGINE OIL PAN, REPLACE ENGINE OIL FILTER CARTRIDGE.......................................214 CLEAN AND INSPECT RADIATOR FINS, OIL COOLER FINS AND CONDENSER FINS (ONLY FOR MACHINES EQUIPPED W.......215 REPLACE HYDRAULIC FILTER ELEMENT........................................................................216 EVERY 1000 HOURS SERVICE....................................................................................217 CHANGE OIL IN SWING MACHINERY CASE......................................................................217 CHECK ALL TIGHTENING PARTS OF TURBOCHARGER..............................................................217 CHECK PLAY OF TURBOCHARGER ROTOR........................................................................217 CHECK AND ADJUST VALVE CLEARANCE........................................................................218 CHECK FAN BELT TENSIONER BEARING BELT AND FAN HUB.......................................................218 CHECK FAN BELT TENSION..................................................................................218 EVERY 2000 HOURS SERVICE....................................................................................219 CHANGE OIL IN FINAL DRIVE CASE..........................................................................219 CLEAN HYDRAULIC TANK STRAINER...........................................................................220 CLEAN, CHECK TURBOCHARGER...............................................................................220 CHECK ALTERNATOR, STARTING MOTOR........................................................................220 CHECK ENGINE VALVE CLEARANCE, ADJUST....................................................................220 CHECK VIBRATION DAMPER..................................................................................220 CHANGE ANTI FREEZE......................................................................................220 CHECK AND ADJUST VALVE CLEARANCE........................................................................221 EVERY 4000 HOURS SERVICE....................................................................................221 CHECK WATER PUMP........................................................................................221 EVERY 5000 HOURS SERVICE....................................................................................221 CHANGE OIL IN HYDRAULIC TANK............................................................................221 SPECIFICATIONS......................................................................................................227 SPECIFICATIONS..................................................................................................228 PC160-6K, PC180LC-6K, PC180NLC-6K...........................................................................228 explanation of LIFTING CAPACITY CHART.......................................................................234 OPTIONS, ATTACHMENTS................................................................................................241 PRECAUTIONS RELATED TO SAFETY...................................................................................242 PRECAUTIONS WHEN INSTALLING ATTACHMENTS.....................................................................243 HANDLING BUCKET WITH HOOK.......................................................................................244 CHECKING FOR DAMAGE TO BUCKET WITH HOOK.....................................................................244 PROHIBITED OPERATIONS.......................................................................................244 PRECAUTIONS DURING OPERATIONS...............................................................................244 MACHINES READY FOR ATTACHMENTS..................................................................................245 1. STOP VALVE...............................................................................................245 3. CONTROL PEDAL FOR ATTACHMENT.............................................................................245 4. ACCUMULATOR..............................................................................................246 5. HYDRAULIC CIRCUIT........................................................................................246 Change-over hydraulic circuit...............................................................................246 CONNECTING HYDRAULIC CIRCUIT................................................................................247 ATTACHMENT MOUNTING/DISMOUNTING PROCEDURE...................................................................248 OPERATION...............................................................................................249 LONG TERM STORAGE.......................................................................................250 SPECIFICATIONS..........................................................................................251 INTRODUCTION OF ATTACHMENTS.....................................................................................252 SPECIFICATION, USE..........................................................................................252 ATTACHMENT INSTALLATION COMBINATION TABLE...................................................................254 SELECTION OF TRACK SHOES....................................................................................255 SELECTION OF BUCKET TEETH...................................................................................257 HANDLING TRAPEZOIDAL BUCKET.................................................................................257 HANDLING THE CLAMSHELL BUCKET...............................................................................259 EXTENDING MACHINE SERVICE LIFE..................................................................................260 HYDRAULIC BREAKER...........................................................................................260 POWER RIPPER................................................................................................263 MAIN FIELDS OF APPLICATIONS.................................................................................263 FORK GRAB...................................................................................................265 GRAPPLE BUCKET..............................................................................................266 SCRAP GRAPPLE...............................................................................................267 CRUSHER & SMASHER...........................................................................................268 HYDRAULIC PILE DRIVER.......................................................................................270 HYDRAULIC EXCAVATOR WITH MULTIPURPOSE CRANE.................................................................271 2-PC BOOM...................................................................................................273 FEATURES OF 2-PIECE BOOM & ARM..........................................................................273 OPERATION...............................................................................................273 BEFORE STORAGE POSTURE WHEN LEAVING MACHINE.............................................................275 TESTING AND ADJUSTING...................................................................................275 PERODIC MAINTENANCE.....................................................................................276 TRANSPORTATION..........................................................................................277
KOMATSU HYDRAULIC EXCAVATOR PC160-6K PC180LC-6K PC180NLC-6K OPERATION MANUAL SN 34014, 34026 AND UP – PDF DOWNLOAD:
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
Komatsu Hydraulic Excavator PC160-6K PC180LC-6K PC180NLC-6K Operation Manual
FOREWORD:
- This manual describes procedures for operation, handling, lubrication, maintenance, checking, and adjustment. It will help the operator and maintenance personnel realize peak performance through effective, economical and safe machine operation and maintenance.
- Keep this manual handy and have all personnel read it periodically. If this manual is lost or becomes dirty and can not be read, request a replacement manual from your local distributor. If you sell the machine, be sure to give this manual to the new owner.
- Continuing improvements in the design of this machine can lead to changes in detail, which may not be reflected in this manual. Consult your local distributor or Komatsu America International Company for the latest available information on your machine or for questions regarding information in this manual.
PLEASE NOTE:
- This is the SAME exact manual used by your dealers to fix your vehicle.
- The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
- Any queries / doubts regarding your purchase, please feel free to contact [email protected]
