Komatsu Hydraulic Excavator PC1800-6 Operation & Maintenance Manual – PDF DOWNLOAD

Description

Komatsu Hydraulic Excavator PC1800-6 Operation & Maintenance Manual – PDF DOWNLOAD

DESCRIPTION:

Komatsu Hydraulic Excavator PC1800-6 Operation & Maintenance Manual – PDF DOWNLOAD

FOREWORD
This manual provides rules and guidelines which will help you use this machine safely and effectively. The precautions
in this manual must be followed at all times when performing operation and maintenance. Most accidents are
caused by the failure to follow fundamental safety rules for the operation and maintenance of machines. Accidents
can be prevented by knowing beforehand conditions that may cause hazard when performing operation and maintenance

WARNING
Operators and maintenance personnel must always do as follows before beginning operation or maintenance.
● Always be sure to read and understand this manual thoroughly before performing operation and
maintenance.
● Read the safety messages given in this manual and the safety labels affixed to the machine thoroughly
and be sure that you understand them fully.
Keep this manual at the storage location for the Operation and Maintenance Manual given below, and
have all personnel read it periodically.
If this manual has been lost or has become dirty and cannot be read, request a replacement manual
immediately from Komatsu or your Komatsu distributor.
If you sell the machine, be sure to give this manual to the new owners together with the machine.
Komatsu delivers machines that comply with all applicable regulations and standards of the country to
which it has been shipped. If this machine has been purchased in another country or purchased from
someone in another country, it may lack certain safety devices and speciffications that are necessary for
use in your country. If there is any question about whether your product complies with the applicable
standards and regulations of your country, consult Komatsu or your Komatsu distributor before operating
the machine.

SAFETY INFORMATION
To enable you to use this machine safely, safety precautions and labels are given in this manual and affixed to the
machine to give explanations of situations involving potential hazards and of the methods of avoiding such situations.
Signal words
The following signal words are used to inform you that there is a potential hazardous situation that may lead to personal
injury or damage.

TABLE OF CONTENTS:

Komatsu Hydraulic Excavator PC1800-6 Operation & Maintenance Manual – PDF DOWNLOAD

FOREWORD
FOREWORD……………………………………………………………………………………………………………………………………… 1-2
SAFETY INFORMATION…………………………………………………………………………………………………………………….. 1-3
INTRODUCTION………………………………………………………………………………………………………………………………… 1-5
DIRECTIONS OF MACHINE ………………………………………………………………………………………………………. 1-5
PRODUCT INFORMATION…………………………………………………………………………………………………………………. 1-6
MACHINE SERIAL NUMBER PLATE AND ITS LOCATION……………………………………………………………. 1-6
ENGINE SERIAL NUMBER PLATE AND ITS LOCATION………………………………………………………………. 1-6
EMISSION CONTROL INFORMATION LABEL AND ITS LOCATION………………………………………………. 1-7
SERVICE METER LOCATION……………………………………………………………………………………………………. 1-7
YOUR MACHINE SERIAL NUMBERS AND DISTRIBUTOR …………………………………………………………… 1-8
CONTENTS ………………………………………………………………………………………………………………………………………. 1-9
SAFETY
SAFETY INFORMATION…………………………………………………………………………………………………………………….. 2-2
POSITION FOR ATTACHING SAFETY LABELS…………………………………………………………………………………… 2-4
POSITION FOR ATTACHING SAFETY LABELS…………………………………………………………………………… 2-5
SAFETY LABELS ……………………………………………………………………………………………………………………… 2-6
SAFETY INFORMATION…………………………………………………………………………………………………………………… 2-11
SAFETY MACHINE OPERATION………………………………………………………………………………………………………. 2-20
STARTING ENGINE………………………………………………………………………………………………………………… 2-20
OPERATION…………………………………………………………………………………………………………………………… 2-22
TRANSPORTATION………………………………………………………………………………………………………………… 2-28
BATTERY ………………………………………………………………………………………………………………………………. 2-29
TOWING ………………………………………………………………………………………………………………………………… 2-31
LIFTING OBJECTS WITH BUCKET…………………………………………………………………………………………… 2-32
SAFETY MAINTENANCE INFORMATION………………………………………………………………………………………….. 2-33
OPERATION
GENERAL VIEW ……………………………………………………………………………………………………………………………….. 3-2
GENERAL VIEW OF MACHINE………………………………………………………………………………………………….. 3-2
GENERAL VIEW OF CONTROLS AND GAUGES…………………………………………………………………………. 3-3
EXPLANATION OF COMPONENTS…………………………………………………………………………………………………….. 3-5
MACHINE MONITOR ………………………………………………………………………………………………………………… 3-5
CGC MONITOR………………………………………………………………………………………………………………………. 3-19
SWITCHES…………………………………………………………………………………………………………………………….. 3-57
LAMP …………………………………………………………………………………………………………………………………….. 3-68
CONTROL LEVERS, PEDALS ………………………………………………………………………………………………….. 3-72
DOOR LOCK ………………………………………………………………………………………………………………………….. 3-76
POCKET ………………………………………………………………………………………………………………………………… 3-76
EMERGENCY ESCAPE HAMMER ……………………………………………………………………………………………. 3-76
EMERGENCY ESCAPE LADDER……………………………………………………………………………………………… 3-77
FIRE EXTINGUISHER……………………………………………………………………………………………………………… 3-77
CAP, COVER WITH LOCK……………………………………………………………………………………………………….. 3-78
ASHTRAY………………………………………………………………………………………………………………………………. 3-78
HANDLING AIR CONDITIONER ……………………………………………………………………………………………….. 3-79
CAR RADIO ……………………………………………………………………………………………………………………………. 3-87
FUSE …………………………………………………………………………………………………………………………………….. 3-92
CIRCUIT BREAKER ………………………………………………………………………………………………………………… 3-93
CONTROLLER (COMPUTER) ………………………………………………………………………………………………….. 3-96
TOOLBOX………………………………………………………………………………………………………………………………. 3-97
HANDLING GREASE PUMP AND GREASE GUN ………………………………………………………………………. 3-97
HANDLING ACCUMULATOR………………………………………………………………………………………………….. 3-101
ORBCOMM CONTROLLER ……………………………………………………………………………………………………. 3-102
MACHINE OPERATIONS AND CONTROLS……………………………………………………………………………………… 3-103
BEFORE STARTING ENGINE ………………………………………………………………………………………………… 3-103
STARTING ENGINE………………………………………………………………………………………………………………. 3-124
AFTER STARTING ENGINE …………………………………………………………………………………………………… 3-129
IN COLD AREAS …………………………………………………………………………………………………………………… 3-133
STOPPING THE ENGINE ………………………………………………………………………………………………………. 3-136
CHECK AFTER SHUT OFF ENGINE……………………………………………………………………………………….. 3-139
MACHINE OPERATION …………………………………………………………………………………………………………. 3-140
STEERING THE MACHINE…………………………………………………………………………………………………….. 3-144
SWINGING …………………………………………………………………………………………………………………………… 3-146
WORK EQUIPMENT CONTROLS AND OPERATIONS ……………………………………………………………… 3-147
HANDLING WORKING MODE………………………………………………………………………………………………… 3-148
PROHIBITED OPERATIONS ………………………………………………………………………………………………….. 3-149
GENERAL OPERATION INFORMATION …………………………………………………………………………………. 3-151
TRAVELING ON SLOPES………………………………………………………………………………………………………. 3-152
ESCAPE FROM MUD…………………………………………………………………………………………………………….. 3-154
RECOMMENDED APPLICATIONS………………………………………………………………………………………….. 3-155
REPLACEMENT AND INVERSION OF BUCKET………………………………………………………………………. 3-156
PARKING MACHINE ……………………………………………………………………………………………………………… 3-158
CHECK AFTER FINISHING WORK …………………………………………………………………………………………. 3-159
LOCKING……………………………………………………………………………………………………………………………… 3-160
TRANSPORTATION……………………………………………………………………………………………………………………….. 3-161
PRECAUTIONS FOR TRANSPORTATION ………………………………………………………………………………. 3-161
LIFTING MACHINE………………………………………………………………………………………………………………… 3-162
PARTS FOR TRANSPORT …………………………………………………………………………………………………….. 3-162
COLD WEATHER OPERATION ………………………………………………………………………………………………………. 3-163
COLD WEATHER OPERATION INFORMATION……………………………………………………………………….. 3-163
AFTER DAILY WORK COMPLETION………………………………………………………………………………………. 3-165
AFTER COLD WEATHER SEASON ………………………………………………………………………………………… 3-165
LONG TERM STORAGE…………………………………………………………………………………………………………………. 3-166
BEFORE STORAGE………………………………………………………………………………………………………………. 3-166
DURING STORAGE ………………………………………………………………………………………………………………. 3-166
AFTER STORAGE…………………………………………………………………………………………………………………. 3-167
TROUBLESHOOTING…………………………………………………………………………………………………………………….. 3-168
AFTER RUNNING OUT OF FUEL……………………………………………………………………………………………. 3-168
PHENOMENA THAT ARE NOT FAILURES………………………………………………………………………………. 3-169
TOWING THE MACHINE ……………………………………………………………………………………………………….. 3-170
PRECAUTIONS ON PARTICULAR JOBSITES …………………………………………………………………………. 3-170
DISCHARGED BATTERY ………………………………………………………………………………………………………. 3-171
OTHER TROUBLE ………………………………………………………………………………………………………………… 3-175
MAINTENANCE
MAINTENANCE INFORMATION …………………………………………………………………………………………………………. 4-2
LUBRICANTS, COOLANT AND FILTERS ……………………………………………………………………………………………. 4-5
HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC …………………………………………….. 4-5
ELECTRIC SYSTEM MAINTENANCE …………………………………………………………………………………………. 4-8
WEAR PARTS LIST …………………………………………………………………………………………………………………………… 4-9
USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE ……………….. 4-10
PROPER SELECTION OF FUEL, COOLANT AND LUBRICANTS ………………………………………………… 4-10
TIGHTENING TORQUE SPECIFICATIONS ………………………………………………………………………………………… 4-14
TIGHTENING TORQUE LIST……………………………………………………………………………………………………. 4-14
PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS ……………………………………………………………….. 4-15
SAFETY CRITICAL PARTS………………………………………………………………………………………………………. 4-16
MAINTENANCE SCHEDULE…………………………………………………………………………………………………………….. 4-18
MAINTENANCE SCHEDULE CHART………………………………………………………………………………………… 4-18
MAINTENANCE PROCEDURE………………………………………………………………………………………………………….. 4-21
INITIAL 100 HOURS MAINTENANCE (ONLY AFTER THE FIRST 100 HOURS)…………………………….. 4-21
INITIAL 250 HOURS MAINTENANCE (ONLY AFTER THE FIRST 250 HOURS)…………………………….. 4-21
WHEN REQUIRED………………………………………………………………………………………………………………….. 4-22
CHECK BEFORE STARTING …………………………………………………………………………………………………… 4-55
EVERY 10 HOURS MAINTENANCE………………………………………………………………………………………….. 4-56
EVERY 100 HOURS MAINTENANCE………………………………………………………………………………………… 4-60
EVERY 250 HOURS MAINTENANCE………………………………………………………………………………………… 4-61
EVERY 500 HOURS MAINTENANCE………………………………………………………………………………………… 4-71
EVERY 1000 HOURS MAINTENANCE………………………………………………………………………………………. 4-87
EVERY 2000 HOURS MAINTENANCE………………………………………………………………………………………. 4-91
EVERY 4000 HOURS MAINTENENCE………………………………………………………………………………………. 4-97
EVERY 5000 HOURS MAINTENANCE…………………………………………………………………………………….. 4-103
EVERY 8000 HOURS MAINTENANCE…………………………………………………………………………………….. 4-106
SPECIFICATIONS
SPECIFICATIONS ……………………………………………………………………………………………………………………………… 5-2
ATTACHMENTS
GENERAL PRECAUTIONS ………………………………………………………………………………………………………………… 6-2
PRECAUTIONS RELATED TO SAFETY ……………………………………………………………………………………… 6-2
PRECAUTIONS WHEN INSTALLING ATTACHMENTS…………………………………………………………………. 6-4
ATTACHMENT GUIDE……………………………………………………………………………………………………………………….. 6-5
COMBINATIONS OF WORK EQUIPMENT…………………………………………………………………………………… 6-5
PROTECTIVE GUARD………………………………………………………………………………………………………………. 6-6
AUTO GREASING SYSTEM ………………………………………………………………………………………………………. 6-7
LOADING SHOVEL
GENERAL VIEW ……………………………………………………………………………………………………………………………….. 7-2
GENERAL VIEW OF MACHINE………………………………………………………………………………………………….. 7-2
GENERAL VIEW OF CONTROLS AND GAUGES…………………………………………………………………………. 7-3
EXPLANATION OF COMPONENTS…………………………………………………………………………………………………….. 7-4
SWITCHES………………………………………………………………………………………………………………………………. 7-4
CONTROL BOX………………………………………………………………………………………………………………………… 7-5
OPERATIONS …………………………………………………………………………………………………………………………………… 7-6
OPERATION OF WORK EQUIPMENT ………………………………………………………………………………………… 7-6
PRECAUTIONS DURING OPERATION……………………………………………………………………………………….. 7-8
EXCAVATOR WORK……………………………………………………………………………………………………………….. 7-12
PRECAUTIONS WHEN DISASSEMBLING MACHINE …………………………………………………………………………. 7-13
RELEASING PRESSURE…………………………………………………………………………………………………………. 7-13
TROUBLESHOOTING………………………………………………………………………………………………………………………. 7-14
WORK EQUIPMENT AUTOMATIC CONTROL CONTROLLER …………………………………………………….. 7-14
TRANSPORTATION…………………………………………………………………………………………………………………………. 7-15
MACHINE CONFIGURATION FOR TRANSPORT ………………………………………………………………………. 7-15
MAINTENANCE SCHEDULE…………………………………………………………………………………………………………….. 7-16
EVERY 10 HOURS MAINTENANCE………………………………………………………………………………………….. 7-16
SPECIFICATION ……………………………………………………………………………………………………………………………… 7-25
COMBINATION OF WORK EQUIPMENT……………………………………………………………………………………………. 7-27
COMBINATION OF WORK EQUIPMENT…………………………………………………………………………………… 7-27
INDEX ………………………………………………………………………………………………………………………………………………. 8-1

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PLEASE NOTE:

• This is the SAME exact manual used by your dealers to fix your vehicle.
• The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
• Any queries / doubts regarding your purchase, please feel free to contact [email protected]

S.M