Komatsu Hydraulic Excavator PC200 200LC PC230 230LC-6Might Operator & Maintenance Manual SEAM0024 – PDF DOWNLOAD

Description

Komatsu Hydraulic Excavator PC200 200LC PC230 230LC-6Might Operator & Maintenance Manual

FILE DETAILS:

Komatsu Hydraulic Excavator PC200 200LC PC230 230LC-6Might Operator & Maintenance Manual

Size: 14.9 MB
Fomat: PDF
language: English
Brand: Komatsu
Type of machine: Hydraulic Excavator
Type of document: Operator & Maintenance Manual
Model: PC200_200LC-PC230_230LC-6Might
Serial: 96514, 30980, 52852, 10177 and up
Number of Page: 279

KOMATSU HYDRAULIC EXCAVATOR PC200 200LC PC230 230LC-6MIGHT OPERATOR & MAINTENANCE MANUAL SEAM0024 – PDF DOWNLOAD:

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

Komatsu Hydraulic Excavator PC200 200LC PC230 230LC-6Might Operator & Maintenance Manual

FOREWORD:

• This manual provides rules and guidelines which will help you use this machine safely and effectively. Keep this manual handy and have all personnel read it periodically. If this manual has been lost or has become dirty and can not be read, request a replacement manual from Komatsu or your Komatsu distributor.
• If you sell the machine, be sure to give this manual to the new owners. Continuing improvements in the design of this machine can lead to changes in detail which may not be reflected in this manual.
• Consult Komatsu or your Komatsu distributor for the latest available information of your machine or for questions regarding information in this manual. This manual may contain attachments and optional equipment that are not available in your area. Consult Komatsu or your Komatsu distributor for those items you may require.

TABLE OF CONTENTS:

Komatsu Hydraulic Excavator PC200 200LC PC230 230LC-6Might Operator & Maintenance Manual

MAIN MENU.......................................................................  0
1. FOREWORD.....................................................................  3
2. SAFETY INFORMATION...........................................................  4
3. INTRODUCTION.................................................................  5
4. LOCATION OF PLATES, TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR................  6
5. CONTENTS.....................................................................  7
SAFETY.......................................................................... 11
	6. GENERAL PRECAUTIONS...................................................... 12
	7. PRECAUTIONS DURING OPERATION............................................. 19
		7.1 BEFORE STARTING ENGINE.............................................. 19
		7.2 AFTER STARTING ENGINE............................................... 21
		7.3 TRANSPORTATION...................................................... 28
		7.4 BATTERY............................................................. 29
		7.5 TOWING.............................................................. 31
		7.6 LIFTING OPERATIONS.................................................. 31
	8. PRECAUTIONS FOR MAINTENANCE.............................................. 32
		8.1 BEFORE CARRYING OUT MAINTENANCE..................................... 32
		8.2 DURING MAINTENANCE.................................................. 36
	9. POSITION FOR ATTACHING SAFETY LABELS..................................... 41
OPERATION....................................................................... 45
	10. GENERAL VIEW............................................................ 46
		10.1 GENERAL VIEW OF MACHINE............................................ 46
		10.2 GENERAL VIEW OF CONTROLS AND GAUGES................................ 47
	11. EXPLANATION OF COMPONENTS............................................... 48
		11.1 MACHINE MONITOR.................................................... 48
		11.2 SWITCHES........................................................... 59
		11.3 CONTROL LEVERS, PEDALS............................................. 63
		11.4 CEILING WINDOW..................................................... 68
		11.5 FRONT WINDOW....................................................... 69
		11.6 DOOR LOCK.......................................................... 71
		11.7 CAP, COVER WITH LOCK............................................... 72
		11.8 HOT/COOL BOX....................................................... 73
		11.9 LUGGAGE BOX........................................................ 73
		11.10 ASHTRAY........................................................... 73
		11.11 AIR CONDITIONER................................................... 74
		11.12 CAR RADIO......................................................... 77
		11.13 FUSE.............................................................. 82
		11.14 FUSIBLE LINK...................................................... 83
		11.15 CONTROLLERS....................................................... 83
		11.16 TOOL BOX.......................................................... 83
		11.17 GREASE PUMP HOLDER................................................ 83
		11.18 HANDLING ACCUMULATOR.............................................. 84
	12. OPERATION............................................................... 86
		12.1 CHECK BEFORE STARTING ENGINE....................................... 86
		12.2 STARTING ENGINE.................................................... 96
		12.3 OPERATIONS AND CHECKS AFTER STARTING ENGINE........................ 99
		12.4 MOVING MACHINE OFF.................................................105
		12.5 STEERING MACHINE...................................................108
		12.6 STOPPING MACHINE...................................................110
		12.7 SWINGING...........................................................111
		12.8 OPERATION OF WORK EQUIPMENT........................................112
		12.9 HANDLING ACTIVE MODE...............................................113
		12.10 WORKING MODE SELECTION............................................115
		12.11 PROHIBITIONS FOR OPERATION........................................117
		12.12 PRECAUTIONS FOR OPERATION.........................................119
		12.13 PRECAUTIONS WHEN TRAVELING UP OR DOWN HILLS.......................120
		12.14 HOW TO ESCAPE FROM MUD............................................122
		12.15 WORK POSSIBLE USING HYDRAULIC EXCAVATOR...........................123
		12.16 REPLACEMENT AND INVERSION OF BUCKET...............................124
		12.17 PARKING MACHINE...................................................126
		12.18 CHECK AFTER FINISHING WORK........................................127
		12.19 STOPPING ENGINE...................................................128
		12.20 CHECK AFTER STOPPING ENGINE.......................................129
		12.21 LOCKING...........................................................129
	13. TRANSPORTATION..........................................................130
		13.1 LOADING, UNLOADING WORK............................................130
		13.2 PRECAUTIONS FOR LOADING............................................132
		13.3 PRECAUTIONS FOR TRANSPORTATION.....................................133
	14. COLD WEATHER OPERATION..................................................134
		14.1 PRECAUTIONS FOR LOW TEMPERATURE....................................134
		14.2 PRECAUTIONS AFTER COMPLETION OF WORK...............................136
		14.3 AFTER COLD WEATHER.................................................136
	15. LONG-TERM STORAGE.......................................................137
		15.1 BEFORE STORAGE.....................................................137
		15.2 DURING STORAGE.....................................................138
		15.3 AFTER STORAGE......................................................138
		15.4 STORING MACHINE AFTER STORAGE......................................138
	16. TROUBLESHOOTING.........................................................139
		16.1 PHENOMENA THAT ARE NOT FAILURES....................................139
		16.2 METHOD OF TOWING MACHINE...........................................139
		16.3 USING METHOD FOR LIGHT-WEIGHT TOWING HOLE..........................139
		16.4 PRECAUTIONS ON PARTICULAR JOBSITES.................................140
		16.5 IF BATTERY IS DISCHARGED...........................................140
		16.6 OTHER TROUBLE......................................................144
MAINTENANCE.....................................................................149
	17. GUIDES TO MAINTENANCE...................................................150
	18. OUTLINES OF SERVICE.....................................................153
		18.1 OUTLINE OF OIL, FUEL, COOLANT......................................153
		18.2 OUTLINE OF ELECTRIC SYSTEM.........................................156
		18.3 OUTLINE OF HYDRAULIC SYSTEM........................................157
	19. WEAR PARTS LIST.........................................................158
	20. USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE....160
	21. STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS..........................164
		21.1 INTRODUCTION OF NECESSARY TOOLS....................................164
		21.2 TORQUE LIST........................................................165
	22. PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS...........................166
	23. MAINTENANCE SCHEDULE CHART..............................................170
		23.1 MAINTENANCE SCHEDULE CHART.........................................170
		23.2 MAINTENANCE INTERVAL WHEN USING HYDRAULIC BREAKER..................172
	24. SERVICE PROCEDURE.......................................................173
		24.1 INITIAL 250 HOURS SERVICE..........................................173
		24.2 WHEN REQUIRED......................................................174
		24.3 CHECK BEFORE STARTING..............................................192
		24.4 EVERY 100 HOURS SERVICE............................................197
		24.5 EVERY 250 HOURS SERVICE............................................200
		24.6 EVERY 500 HOURS SERVICE............................................206
		24.7 EVERY 1000 HOURS SERVICE...........................................211
		24.8 EVERY 2000 HOURS SERVICE...........................................214
		24.9 EVERY 4000 HOURS SERVICE...........................................217
		24.10 EVERY 5000 HOURS SERVICE..........................................218
SPECIFICATIONS..................................................................223
	25. SPECIFICATIONS..........................................................224
OPTIONS, ATTACHMENTS............................................................232
	26. GENERAL PRECAUTIONS.....................................................233
		26.1 PRECAUTIONS RELATED TO SAFETY......................................233
		26.2 PRECAUTIONS WHEN INSTALLING ATTACHMENTS............................234
	27. HANDLING BUCKET WITH HOOK...............................................235
		27.1 CHECKING FOR DAMAGE TO BUCKET WITH HOOK............................235
		27.2 PROHIBITED OPERATIONS..............................................235
		27.3 PRECAUTIONS DURING OPERATIONS......................................235
	28. USING SEAT BELT.........................................................236
		28.1 SEAT BELT..........................................................236
	29. HANDLING CAR HEATER.....................................................238
		29.1 EXPLANATION OF COMPONENTS..........................................238
		29.2 PREPARING CAR HEATER...............................................239
	30. MACHINES READY FOR ATTACHMENTS..........................................240
		30.1 EXPLANATION OF COMPONENTS..........................................240
		30.2 HYDRAULIC CIRCUIT..................................................242
		30.3 ATTACHMENT MOUNTING/DISMOUNTING PROCEDURE..........................244
		30.4 OPERATION..........................................................246
		30.5 LONG-TERM STORAGE..................................................247
		30.6 SPECIFICATIONS.....................................................247
	31. INTRODUCTION OF ATTACHMENTS.............................................248
		31.1SPECIFICATION, USE..................................................248
		31.2 ATTACHMENT INSTALLATION COMBINATION TABLE..........................250
		31.3 SELECTION OF TRACK SHOES...........................................253
		31.4 SELECTION OF BUCKET TEETH..........................................254
		31.5 HANDLING RUBBER PAD SHOE...........................................255
		31.6 HANDLING TRAPEZOIDAL BUCKET........................................257
		31.7 HANDLING EXTENSION ARM.............................................258
		31.8 HANDLING CLAMSHELL BUCKET..........................................259
		31.9 HANDLING VARIABLE 2-PIECE BOOM, ROTATING ARM.......................260
	32. EXTENDING MACHINE SERVICE LIFE..........................................269
		32.1 HYDRAULIC BREAKER..................................................269
		32.2 POWER RIPPER.......................................................272
		32.3 FORK GRAB..........................................................273
		32.4 GRAPPLE BUCKET.....................................................274
		32.5 SCRAP GRAPPLE......................................................275
		32.6 CRUSHER & CUTTER...................................................276
		32.7 HYDRAULIC PILE DRIVER..............................................277
		32.8 HYDRAULIC EXCAVATOR WITH MULTI-PURPOSE CRANE.......................278

PLEASE NOTE:

• This is the SAME exact manual used by your dealers to fix your vehicle.
• The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
• Any queries / doubts regarding your purchase, please feel free to contact [email protected]