Komatsu Hydraulic Excavator PC200-7 PC200LC-7 PC220-7 PC220LC-7 Operation & Maintenance Manual – PDF DOWNLOAD

Description

Komatsu Hydraulic Excavator PC200-7 PC200LC-7 PC220-7 PC220LC-7 Operation & Maintenance Manual

TABLE OF CONTENTS:

Komatsu Hydraulic Excavator PC200-7 PC200LC-7 PC220-7 PC220LC-7 Operation & Maintenance Manual 

FOREWORD
FOREWORD 1-2
SAFETY INFORMATION 1-5
INTRODUCTION 1-7
DIRECTIONS OF MACHINE 1-7
BREAKING-IN THE NEW MACHINE 1-7
PRODUCT INFORMATION 1-8
PRODUCT IDENTIFICATION NUMBER (PIN), MACHINE SERIAL NO PLATE 1-8
ENGINE SERIAL NUMBER PLATE AND ITS LOCATION 1-8
SERVICE METER LOCATION 1-9
YOUR MACHINE SERIAL NUMBERS AND DISTRIBUTOR 1-9
SAFETY
SAFETY INFORMATION 2-2
POSITION FOR ATTACHING SAFETY LABELS 2-4
POSITION FOR ATTACHING SAFETY LABELS 2-4
SAFETY LABELS 2-5
SAFETY INFORMATION 2-10
SAFETY MACHINE OPERATION 2-19
STARTING ENGINE 2-19
OPERATION 2-21
TRANSPORTATION 2-27
BATTERY 2-28
TOWING 2-30
LIFTING OBJECTS WITH BUCKET 2-31
SAFETY MAINTENANCE INFORMATION 2-32
OPERATION
GENERAL VIEW 3-2
GENERAL VIEW OF MACHINE 3-2
GENERAL VIEW CONTROLS AND GAUGES 3-3
EXPLANATION OF COMPONENTS 3-4
MACHINE MONITOR 3-4
BASIC CHECK ITEMS 3-7
SWITCHES 3-28
FOREWORD CONTENTS
1-11
CONTROL LEVERS, PEDALS 3-33
CEILING WINDOW 3-36
FRONT WINDOW 3-37
EMERGENCY EXIT FROM OPERATOR’S CAB 3-42
DOOR LOCK 3-42
CAP, COVER WITH LOCK 3-43
HOT AND COOL BOX 3-44
MAGAZINE BOX 3-44
ASHTRAY 3-44
AIR CONDITIONER CONTROLS 3-45
RADIO 3-59
FUSE 3-64
FUSIBLELINK 3-65
CONTROLLER (COMPUTER) 3-66
TOOLBOX 3-66
GREASE GUN HOLDER 3-66
HANDLING ACCUMULATOR 3-67
MACHINE OPERATIONS AND CONTROLS 3-68
BEFORE STARTING ENGINE 3-68
STARTING ENGINE 3-83
AFTER STARTING ENGINE 3-87
IN COLD WEATHER AREAS 3-90
STOPPING THE ENGINE 3-95
MACHINE OPERATION 3-96
STEERING THE MACHINE 3-100
SWINGING 3-102
WORK EQUIPMENT CONTROLS AND OPERATIONS 3-103
OPERATING WORKING MODE 3-105
PROHIBITED OPERATIONS 3-106
GENERAL OPERATION INFORMATION 3-108
TRAVELING ON SLOPES 3-109
ESCAPE FROM MUD 3-111
RECOMMENDED APPLICATIONS 3-112
REPLACEMENT AND INVERSION OF BUCKET 3-114
PARKING MACHINE 3-117
CHECK AFTER SHUT OFF ENGINE 3-118
MACHINE INSPECTION AFTER DAILY WORK 3-118
LOCKING 3-119
TRANSPORTATION 3-120
TRANSPORTATION PROCEDURE 3-120
LOADING AND UNLOADING WITH TRAILER 3-121
LIFTING MACHINE 3-128
COLD WEATHER OPERATION 3-130
COLD WEATHER OPERATION INFORMATION 3-130
AFTER DAILY WORK COMPLETION 3-133
AFTER COLD WEATHER SEASON 3-134
CONTENTS FOREWORD
1-12
LONG TERM STORAGE 3-135
BEFORE STORAGE 3-135
DURING STORAGE 3-135
AFTER STORAGE 3-136
TROUBLESHOOTING 3-137
AFTER RUNNING OUT OF FUEL 3-137
PHENOMENA THAT ARE NOT FAILURES 3-137
TOWING THE MACHINE 3-138
LIGHTWEIGHT TOWING HOOK 3-139
PRECAUTIONS ON PARTICULAR JOBSITES 3-139
DISCHARGED BATTERY 3-140
OTHER TROUBLE 3-144
MAINTENANCE
MAINTENANCE INFORMATION 4-2
OUTLINE OF SERVICE 4-5
HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC 4-5
ELECTRIC SYSTEM MAINTENANCE 4-9
WEAR PARTS LIST 4-10
RECOMMENDED FUEL, COOLANT, AND LUBRICANT 4-11
USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE 4-12
RECOMMENDED BRANDS, RECOMMENDED QUALITY FOR
PRODUCTS OTHER THAN KOMATSU GENUINE OIL 4-13
TIGHTENING TORQUE SPECIFICATIONS 4-14
TIGHTENING TORQUE LIST 4-14
PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS 4-15
SAFETY CRITICAL PARTS 4-15
MAINTENANCE SCHEDULE 4-16
MAINTENANCE SCHEDULE CHART 4-16
MAINTENANCE INTERVAL FOR HYDRAULIC BREAKER 4-18
MAINTENANCE PROCEDURE 4-19
INITIAL 250 HOURS MAINTENANCE (ONLY AFTER THE FIRST 250 HOURS) 4-19
INITIAL 1000 HOURS MAINTENANCE (ONLY AFTER THE FIRST 1000 HOURS) 4-19
WHEN REQUIRED 4-20
CHECK BEFORE STARTING 4-46
EVERY 100 HOURS MAINTENANCE 4-47
EVERY 250 HOURS MAINTENANCE 4-48
EVERY 500 HOURS MAINTENANCE 4-53
EVERY 1000 HOURS MAINTENANCE 4-61
EVERY 2000 HOURS MAINTENANCE 4-65
EVERY 4000 HOURS MAINTENENCE 4-67
FOREWORD CONTENTS
1-13
EVERY 5000 HOURS MAINTENANCE 4-68
SPECIFICATIONS
SPECIFICATIONS 5-2
ATTACHMENTS AND OPTIONS
GENERAL PRECAUTIONS FOR SAFETY 6-2
PRECAUTIONS WHEN SELECTING 6-2
READ THE INSTRUCTION MANUAL THOROUGHLY 6-2
PRECAUTIONS WHEN REMOVING OR INSTALLING 6-2
PRECAUTIONS WHEN USING 6-3
BUCKET WITH HOOK 6-4
HOOK CONDITION 6-4
PROHIBITED OPERATIONS 6-4
MACHINES READY FOR ATTACHMENTS 6-5
EXPLANATION OF COMPONENTS 6-5
HYDRAULIC CIRCUIT 6-8
ATTACHMENT MOUNTING/DISMOUNTING PROCEDURE 6-12
OPERATION 6-14
LONG-TERM STORAGE 6-16
SPECIFICATIONS 6-16
ATTACHMENT GUIDE 6-17
COMBINATIONS OF WORK EQUIPMENT 6-17
SELECTION OF TRACK SHOES 6-20
SELECTION OF BUCKET TEETH 6-21
STANDARDS FOR SELECTING VERTICAL PIN TYPE AND HORIZONTAL PIN TYPE TEETH 6-21
HANDLING OF RUBBER PAD SHOE AND ROAD LINER 6-22
HANDLING TRAPEZOIDAL BUCKET 6-24
HANDLING EXTENSION ARM 6-25
HANDLING CLAMSHELL BUCKET 6-26
RECOMMENDED ATTACHMENT OPERATIONS 6-27
HYDRAULIC BREAKER 6-27
INDEX 7-1

KOMATSU HYDRAULIC EXCAVATOR PC200-7 PC200LC-7 PC220-7 PC220LC-7 OPERATION & MAINTENANCE MANUAL – PDF DOWNLOAD:

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

Komatsu Hydraulic Excavator PC200-7 PC200LC-7 PC220-7 PC220LC-7 Operation & Maintenance Manual 

FOREWORD:

This manual provides rules and guidelines which will help you use this machine safely and effectively. The precautions in this manual must be followed at all times when performing operation and maintenance. Most accidents are caused by the failure to follow fundamental safety rules for the operation and maintenance of machines. Accidents can be prevented by knowing beforehand conditions that may cause hazard when performing operation and maintenance.

PLEASE NOTE:

• This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
• Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.