Komatsu Hydraulic Excavator PC200Z-6 Operation & Maintenance Manual SN C10568 and up – PDF DOWNLOAD

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Komatsu Hydraulic Excavator PC200Z-6 Operation & Maintenance Manual

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Komatsu Hydraulic Excavator PC200Z-6 Operation & Maintenance Manual 

Size: 12.9 MB
Fomat: PDF
Language: English
Brand: Komatsu
Type of machine: Hydraulic Excavator
Type of document: Operator & Maintenance Manual
Model: PC200Z-6
Serial: C10568 and up
Number of Page: 243

KOMATSU HYDRAULIC EXCAVATOR PC200Z-6 OPERATION & MAINTENANCE MANUAL SN C10568 AND UP – PDF DOWNLOAD:

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DESCRIPTION:

Komatsu Hydraulic Excavator PC200Z-6 Operation & Maintenance Manual 

FOREWORD:

• This manual provides rules and guidelines which will help you use this machine safely and effectively. Keep this manual handy and have all personnel read it periodically. If this manual has been lost or has become dirty and can not be read, request a replacement manual from Komatsu or your Komatsu distributor.
• If you sell the machine, be sure to give this manual to the new owners. Continuing improvements in the design of this machine can lead to changes in detail which may not be reflected in this manual.
• Consult Komatsu or your Komatsu distributor for the latest available information of your machine or for questions regarding information in this manual. This manual may contain attachments and optional equipment that are not available in your area. Consult Komatsu or your Komatsu distributor for those items you may require.

TABLE OF CONTENTS:

Komatsu Hydraulic Excavator PC200Z-6 Operation & Maintenance Manual 

MAIN MENU........................................................................  0
1. FOREWORD......................................................................  2
2. SAFETY INFORMATION............................................................  3
3. INTRODUCTION..................................................................  4
4. LOCATION OF PLATES, TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR.................  5
5. CONTENTS......................................................................  6
SAFETY........................................................................... 10
	6. GENERAL PRECAUTIONS ...................................................... 11
	7. PRECAUTIONS DURING OPERATION ............................................. 19
		7.1 BEFORE STARTING ENGINE .............................................. 19
		7.2 AFTER STARTING ENGINE ............................................... 21
		7.3 TRANSPORTATION ...................................................... 28
		7.4 BATTERY ............................................................. 29
		7.5 TOWING .............................................................. 31
		7.6 LIFTING OPERATIONS .................................................. 31
		7.7 BUCKET WITH HOOK..................................................... 32
	8. PRECAUTIONS FOR MAINTENANCE .............................................. 34
		8.1 BEFORE CARRYING OUT MAINTENANCE ..................................... 34
		8.2 DURING MAINTENANCE .................................................. 38
	9. POSITION FOR ATTACHING SAFETY LABELS ..................................... 44
OPERATION........................................................................ 48
	10. GENERAL VIEW ............................................................ 49
		10.1 GENERAL VIEW OF MACHINE ............................................ 49
		10.2 GENERAL VIEW OF CONTROLS AND GAUGES ................................ 50
	11. EXPLANATION OF COMPONENTS ............................................... 51
		11.1 MACHINE MONITOR .................................................... 51
		11.2 SWITCHES ........................................................... 56
		11.3 CONTROL LEVERS AND PEDALS .......................................... 60
		11.4 CEILING WINDOW ..................................................... 65
		11.5 FRONT WINDOW ....................................................... 66
		11.6 DOOR LOCK .......................................................... 68
		11.7 ASHTRAY ............................................................ 68
		11.8 CAP, COVER WITH LOCK ............................................... 69
		11.9 HANDLING CAR HEATER ................................................ 70
		11.10 FUSE .............................................................. 71
		11.11 FUSIBLE LINK ...................................................... 72
		11.12 TOOL BOX .......................................................... 72
		11.13 GREASE PUMP HOLDER ................................................ 72
		11.14 HANDLING ACCUMULATOR .............................................. 73
	12. OPERATION ............................................................... 74
		12.1 CHECK BEFORE STARTING ENGINE ....................................... 74
		12.2 STARTING ENGINE .................................................... 84
		12.3 OPERATIONS AND CHECKS AFTER  STARTING ENGINE ....................... 86
		12.4 MOVING MACHINE OFF ................................................. 88
		12.5 STEERING MACHINE ................................................... 91
		12.6 STOPPING MACHINE ................................................... 93
		12.7 SWINGING............................................................ 94
		12.8 OPERATION OF WORK EQUIPMENT ........................................ 95
		12.9 PROHIBITIONS FOR OPERATION ......................................... 96
		12.10 PRECAUTIONS FOR OPERATION ......................................... 98
		12.11 PRECAUTIONS WHEN TRAVELING UP OR DOWN HILLS ....................... 99
		12.12 HOW TO ESCAPE FROM MUD ............................................101
		12.13 WORK POSSIBLE USING HYDRAULIC EXCAVATOR ...........................102
		12.14 REPLACEMENT AND INVERSION OF BUCKET ...............................103
		12.15 PARKING MACHINE ...................................................105
		12.16 CHECK AFTER FINISHING WORK.........................................106
		12.17 STOPPING ENGINE ...................................................107
		12.18 CHECK AFTER STOPPING ENGINE .......................................108
		12.19 LOCKING ...........................................................108
	13. TRANSPORTATION ..........................................................109
		13.1 LOADING, UNLOADING WORK ............................................109
		13.2 PRECAUTIONS FOR LOADING ............................................111
		13.3 PRECAUTIONS FOR TRANSPORTATION .....................................112
	14. COLD WEATHER OPERATION ..................................................113
		14.1 PRECAUTIONS FOR LOW TEMPERATURE ....................................113
		14.2 PRECAUTIONS AFTER COMPLETION OF WORK................................115
		14.3 AFTER COLD WEATHER .................................................115
	15. LONG-TERM STORAGE .......................................................116
		15.1 BEFORE STORAGE .....................................................116
		15.2 DURING STORAGE .....................................................117
		15.3 AFTER STORAGE ......................................................117
		15.4 STARTING MACHINE AFTER LONG-TERM STORAGE ...........................117
	16. TROUBLESHOOTING .........................................................118
		16.1 PHENOMENA THAT ARE NOT FAILURES ....................................118
		16.2 METHOD OF TOWING MACHINE............................................118
		16.3 USING METHOD FOR LIGHT-WEIGHT TOWING HOLE ..........................118
		16.4 PRECAUTIONS ON PARTICULAR JOBSITES .................................119
		16.5 IF BATTERY IS DISCHARGED ...........................................119
		16.6 OTHER TROUBLE ......................................................123
MAINTENANCE......................................................................127
	17. GUIDES TO MAINTENANCE ...................................................128
	18. OUTLINES OF SERVICE .....................................................131
		18.1 OUTLINE OF OIL, FUEL, COOLANT ......................................131
		18.2 OUTLINE OF ELECTRIC SYSTEM .........................................134
		18.3 OUTLINE OF HYDRAULIC SYSTEM ........................................135
	19. WEAR PARTS LIST .........................................................136
	20. USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE ....137
	21. STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS...........................142
		21.1 INTRODUCTION OF NECESSARY TOOLS ....................................142
		21.2 TORQUE LIST.........................................................143
	22. PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS ...........................144
	23. MAINTENANCE SCHEDULE CHART ..............................................148
		23.1 MAINTENANCE SCHEDULE CHART .........................................148
		23.2 MAINTENANCE INTERVAL WHEN USING  HYDRAULIC BREAKER .................150
	24. SERVICE PROCEDURE .......................................................151
		24.1 INITIAL 250 HOURS SERVICE ..........................................151
		24.2 WHEN REQUIRED ......................................................152
		24.3 CHECK BEFORE STARTING ..............................................171
		24.4 EVERY 100 HOURS SERVICE ............................................176
		24.5 EVERY 250 HOURS SERVICE ............................................179
		24.6 EVERY 500 HOURS SERVICE ............................................185
		24.7 EVERY 1000 HOURS SERVICE ...........................................190
		24.8 EVERY 2000 HOURS SERVICE ...........................................193
		24.9 EVERY 4000 HOURS SERVICE ...........................................196
		24.10 EVERY 5000 HOURS SERVICE ..........................................197
SPECIFICATIONS...................................................................202
	25. SPECIFICATIONS ..........................................................203
OPTIONS, ATTACHMENTS.............................................................208
	26. GENERAL PRECAUTIONS .....................................................209
		26.1 PRECAUTIONS RELATED TO SAFETY ......................................209
		26.2 PRECAUTIONS WHEN INSTALLING ATTACHMENTS ............................210
	27. HANDLING BUCKET WITH HOOK ...............................................211
		27.1 CHECKING FOR DAMAGE TO BUCKET WITH HOOK.............................211
		27.2 PROHIBITED OPERATIONS ..............................................211
		27.3 PRECAUTIONS DURING OPERATIONS ......................................211
	28. AIR CONDITIONER (MACHINES EQUIPPED WITH AIR CONDITIONER) ................212
		28.1 AIR CONDITIONER ....................................................212
	29. MACHINES READY FOR ATTACHMENTS ..........................................215
		29.1 EXPLANATION OF COMPONENTS ..........................................215
		29.2 HYDRAULIC CIRCUIT ..................................................217
		29.3 ATTACHMENT MOUNTING/DISMOUNTING  PROCEDURE .........................219
		29.4 OPERATION ..........................................................221
		29.5 LONG-TERM STORAGE ..................................................222
		29.6 SPECIFICATIONS .....................................................222
	30. INTRODUCTION OF ATTACHMENTS .............................................223
		30.1 BUCKET SELECTION ...................................................223
		30.2 BUCKET INSTALLATION COMBINATIONS ...................................223
		30.3 BACKHOE CONTROL PATTERN CONVERSION .................................225
		30.4 SELECTION OF TRACK SHOES ...........................................226
		30.5 HANDLING RUBBER PAD SHOE ...........................................227
		30.6 HANDLING TRAPEZOIDAL BUCKET ........................................229
		30.7 HANDLING EXTENSION ARM .............................................230
		30.8 HANDLING CLAMSHELL BUCKET ..........................................231
	31. EXTENDING MACHINE SERVICE LIFE ..........................................232
		31.1 HYDRAULIC BREAKER ..................................................232
		31.2 POWER RIPPER .......................................................235
		31.3 FORK GRAB ..........................................................236
		31.4 GRAPPLE BUCKET .....................................................237
		31.5 SCRAP GRAPPLE ......................................................238
		31.6 CRUSHER & CUTTER ...................................................239
		31.7 HYDRAULIC PILE DRIVER ..............................................240
		31.8 HYDRAULIC EXCAVATOR WITH MULTI-PURPOSE CRANE .......................241

PLEASE NOTE:

• This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
• This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
• Require some other service manual or have any queries: please WRITE to us at [email protected]