Komatsu HYDRAULIC EXCAVATOR PC210 -10M0 PC210LC-10M0 Shop Manual SEN06701-00 PDF

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Komatsu HYDRAULIC EXCAVATOR PC210 -10M0 PC210LC-10M0 Shop Manual SEN06701-00 – PDF DOWNLOAD

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Komatsu HYDRAULIC EXCAVATOR PC210 -10M0 PC210LC-10M0 Shop Manual SEN06701-00 – PDF DOWNLOAD

Language : English
Pages :2504
Downloadable : Yes
File Type : PDF

DESCRIPTION:

Komatsu HYDRAULIC EXCAVATOR PC210 -10M0 PC210LC-10M0 Shop Manual SEN06701-00 – PDF DOWNLOAD

SERIAL NUMBERS N730001 and up

FOREWORD, SAFETY, BASIC INFORMATION
HOW TO READ THE SHOP MANUAL
• Some of the attachments and options described in this shop manual may not be available in some areas. If
they are required, consult your Komatsu distributor.
• The materials and specifications are subject to change without notice.
• Shop Manuals are available for “machine part” and “engine part”. For the engine unit, see the shop manual
for the machine which has the same engine model.
• Actual machine may differ from the images which are contained in this manual. A typical model is shown in
the illustrations of this shop manual.
Composition of the shop manual
This shop manual contains technical information necessary to perform services in workshops. It is divided into
the following chapters for the ease of use.
00 INDEX AND FOREWORD
This section describes the index, foreword, safety, and basic information.
01 SPECIFICATIONS
This section describes the specifications of the machine.
10 STRUCTURE AND FUNCTION
This section describes the structure and operation of each component with respect to each system. “STRUCTURE
AND FUNCTION” is helpful in not only understanding the structure of each component but performing
troubleshooting.
20 STANDARD VALUE TABLE
This section describes the standard values for new machine and failure criteria for testing and adjusting, and
troubleshooting. Use the standard values table to check the standard values for testing and adjusting, and judge
troubles in troubleshooting.
30 TESTING AND ADJUSTING
This section describes the measuring tools and measuring methods for testing and adjusting as well as the adjusting
method of each part. The standard values and repair limit for TESTING AND ADJUSTING are described
in “STANDARD VALUE TABLE”.
40 TROUBLESHOOTING
This section describes troubleshooting of failure part and its remedy method on the occurrence of the failure.
Descriptions of troubleshooting are sorted by failure mode.
50 DISASSEMBLY AND ASSEMBLY
This section describes the special tools, work procedures, and safety precautions necessary for removal, installation,
disassembly, and assembly of the components and parts. In addition, tightening torques, quantity, and
weight of the coating materials, lubricants, and coolant necessary to these works are shown.
60 MAINTENANCE STANDARD
This section describes the maintenance standard value of each component. The maintenance standard shows
the criteria and remedies for disassembly and assembly.
80 THE OTHER INFORMATION
This section describes the structure and function, testing and adjusting, and troubleshooting for all of the other
components or equipment which cannot be separately classified in the appendix.
90 Circuit diagrams
This section describes hydraulic circuit diagrams and electrical circuit diagrams.

TABLE OF CONTENTS:

Komatsu HYDRAULIC EXCAVATOR PC210 -10M0 PC210LC-10M0 Shop Manual SEN06701-00 – PDF DOWNLOAD

SERIAL NUMBERS N730001 and up

INDEX
00 INDEX AND FOREWORD 00-1
ABBREVIATION LIST 00-14
FOREWORD, SAFETY, BASIC INFORMATION 00-19
HOW TO READ THE SHOP MANUAL 00-19
SAFETY NOTICE FOR OPERATION 00-21
PRECAUTIONS TO PREVENT FIRE 00-29
ACTIONS IF FIRE OCCURS 00-30
PRECAUTIONS WHEN YOU DISPOSE OF WASTE MATERIALS 00-31
PRECAUTIONS FOR HANDLING HYDRAULIC EQUIPMENT 00-32
PRECAUTIONS WHEN YOU DISCONNECT AND CONNECT PIPINGS 00-35
PRECAUTIONS WHEN YOU HANDLE ELECTRICAL EQUIPMENT 00-42
PRECAUTIONS FOR HANDLING FUEL SYSTEM EQUIPMENT 00-44
PRECAUTIONS FOR HANDLING INTAKE SYSTEM EQUIPMENT 00-45
PRACTICAL USE OF KOMTRAX 00-46
DISCONNECT AND CONNECT PUSH-PULL TYPE COUPLER 00-47
PRECAUTIONS FOR DISCONNECTION AND CONNECTION OF CONNECTORS 00-51
METHOD FOR DISCONNECTING AND CONNECTING DEUTSCH CONNECTOR 00-55
METHOD FOR DISCONNECTING AND CONNECTING SLIDE LOCK TYPE CONNECTOR 00-56
METHOD FOR DISCONNECTING AND CONNECTING CONNECTOR WITH LOCK TO PULL 00-58
METHOD FOR DISCONNECTING AND CONNECTING CONNECTOR WITH LOCK TO PUSH 00-59
METHOD FOR DISCONNECTING AND CONNECTING CONNECTOR WITH HOUSING TO ROTATE
00-61
HOW TO READ ELECTRICAL WIRE CODE 00-62
EXPLANATION OF TERMS FOR MAINTENANCE STANDARD 00-66
STANDARD TIGHTENING TORQUE TABLE 00-69
CONVERSION TABLE 00-76
01 SPECIFICATION 01-1
CONTENTS 01-2
ABBREVIATION LIST 01-3
SPECIFICATION 01-8
SPECIFICATION DRAWING 01-8
WORKING RANGE DRAWINGS 01-11
SPECIFICATION 01-14
WEIGHT TABLE 01-20
FUEL, COOLANT AND LUBRICANT TO MEET AMBIENT TEMPERATURE 01-23
10 STRUCTURE AND FUNCTION 10-1
CONTENTS 10-2
ABBREVIATION LIST 10-5
BOOT-UP SYSTEM 10-10
LAYOUT DRAWING OF BOOT-UP SYSTEM 10-10
SYSTEM OPERATING LAMP SYSTEM 10-11
BATTERY DISCONNECT SWITCH 10-12
ENGINE SYSTEM 10-13
LAYOUT DRAWING OF ENGINE SYSTEM 10-13
ENGINE CONTROL SYSTEM 10-14
AUTO-DECELERATION SYSTEM 10-16
ENGINE AUTOMATIC WARM-UP SYSTEM 10-18
OVERHEAT PREVENTION SYSTEM 10-20
TURBOCHARGER PROTECTION SYSTEM 10-23
COOLING SYSTEM 10-24
LAYOUT DRAWING OF COOLING SYSTEM 10-24
CONTROL SYSTEM 10-26
LAYOUT DRAWING OF CONTROL SYSTEM PARTS 10-26
MACHINE MONITOR SYSTEM 10-28
KOMTRAX SYSTEM 10-30
CONTROL SYSTEM 10-31
INDEX 00 INDEX AND FOREWORD
00-2 PC210-10M0, PC210LC-10M0
HYDRAULIC SYSTEM 10-55
LAYOUT DRAWING OF HYDRAULIC SYSTEM 10-55
CLSS 10-58
ENGINE AND PUMP COMBINED CONTROL SYSTEM 10-77
PUMP AND VALVE CONTROL SYSTEM 10-82
COMPONENT PARTS OF HYDRAULIC SYSTEM 10-85
WORK EQUIPMENT SYSTEM 10-153
LAYOUT DRAWING OF WORK EQUIPMENT SYSTEM 10-153
ONE-TOUCH POWER MAXIMIZING SYSTEM 10-157
PPC LOCK SYSTEM 10-159
ATTACHMENT OIL FLOW ADJUSTER SYSTEM 10-161
WORK EQUIPMENT SYSTEM 10-163
SWING SYSTEM 10-186
LAYOUT DRAWING OF SWING SYSTEM 10-186
SWING CONTROL SYSTEM DIAGRAM 10-188
SWING SYSTEM 10-192
TRAVEL SYSTEM10-204
LAYOUT DRAWING OF TRAVEL SYSTEM 10-204
TRAVEL CONTROL SYSTEM DIAGRAM10-206
FUNCTION OF TRAVEL CONTROL SYSTEM 10-207
TRAVEL SYSTEM10-208
FUNCTION OF SWING CIRCLE10-227
UNDERCARRIAGE AND FRAME10-228
LAYOUT DRAWING OF UNDERCARRIAG 10-228
WORK EQUIPMENT10-230
STRUCTURE OF WORK EQUIPMENT 10-230
WORK EQUIPMENT CLEARANCE ADJUSTMENT SHIM10-231
BUCKET CLEARANCE ADJUSTMENT SHIM 10-232
CAB RELATED PARTS10-233
CAB 10-233
CAB MOUNT 10-234
CAB TIPPING STOPPER 10-236
20 STANDARD VALUE TABLE 20-1
CONTENTS 20-2
ABBREVIATION LIST 20-3
STANDARD VALUE TABLE FOR ENGINE 20-8
STANDARD VALUE TABLE FOR ENGINE: PC210-10M0 20-8
STANDARD VALUE TABLE FOR MACHINE: PC210-10M0 20-12
STANDARD VALUE TABLE FOR ENGINE: PC210LC-10M0 20-26
STANDARD VALUE TABLE FOR MACHINE: PC210LC-10M0 20-30
MACHINE POSTURE AND PROCEDURES TO MEASURE PERFORMANCE 20-44
30 TESTING AND ADJUSTING 30-1
CONTENTS 30-2
ABBREVIATION LIST 30-5
RELATED INFORMATION ON TESTING AND ADJUSTING 30-10
TOOLS FOR TESTING AND ADJUSTING 30-10
SKETCH OF TOOLS FOR TESTING AND ADJUSTING 30-15
ENGINE AND COOLING SYSTEM 30-17
TEST ENGINE SPEED 30-17
Test boost pressure 30-20
TEST EXHAUST GAS COLOR 30-23
Test and adjust valve clearance 30-26
TEST COMPRESSION PRESSURE 30-29
TEST BLOWBY PRESSURE 30-32
TEST ENGINE OIL PRESSURE 30-35
Test fuel pressure 30-37
Test fuel discharged volume, return rate, and leakage 30-44
BLEED AIR FROM FUEL SYSTEM 30-50
00 INDEX AND FOREWORD INDEX
PC210-10M0, PC210LC-10M0 00-3
Test fuel system for leakage 30-52
CYLINDER CUT-OUT MODE OPERATION 30-54
NO-INJECTION CRANKING OPERATION 30-55
TEST AND ADJUST AIR CONDITIONER COMPRESSOR BELT TENSION 30-56
POWER TRAIN 30-58
Test swing circle bearing clearance 30-58
UNDERCARRIAGE AND FRAME 30-59
Test and adjust track shoe tension 30-59
HYDRAULIC SYSTEM 30-61
RELEASE REMAINING PRESSURE FROM HYDRAULIC SYSTEM 30-61
Test and adjust oil pressure in work equipment, swing, and travel circuits 30-64
TEST OIL PRESSURE OF CONTROL CIRCUIT 30-74
Test and adjust oil pressure in pump PC control circuit 30-76
Test and adjust oil pressure in pump LS control circuit 30-80
Test outlet pressure of solenoid valve 30-88
Test PPC valve outlet pressure 30-92
Adjust play of work equipment and swing PPC valve 30-95
TesTest pump swash plate sensor 30-96
Test parts causing hydraulic drift in work equipment 30-97
Test oil leakage 30-99
Bleed air from hydraulic system 30-104
CAB RELATED PARTS30-109
Test cab tipping stopper 30-109
ADJUST MIRRORS 30-110
ELECTRICAL SYSTEM 30-115
SETTING AND OPERATION OF MACHINE MONITOR30-115
START UP KOMTRAX TERMINAL 30-178
Adjust rearview camera angle 30-182
ENGINE CONTROLLER VOLTAGE CIRCUIT 30-184
TEST DIODES 30-185
Pm-CLINIC 30-186
PM CLINIC SERVICE 30-186
40 TROUBLESHOOTING 40-1
ABBREVIATION LIST 40-2
CONTENTS 40-7
RELATED INFORMATION TO TROUBLESHOOT 40-13
PRECAUTIONS FOR TROUBLESHOOTING 40-13
SEQUENCE OF EVENTS IN TROUBLESHOOTING 40-14
CHECKS BEFORE TROUBLESHOOTING 40-16
INSPECTION PROCEDURE BEFORE TROUBLESHOOTING 40-18
CONNECT ADAPTER TO TROUBLESHOOT CONTROLLER 40-27
DISCONNECT AND CONNECT CONNECTOR WITH LOCK TO PUSH 40-38
DISCONNECT AND CONNECT CONNECTOR WITH LOCK TO PULL 40-41
DISCONNECT AND CONNECT SLIDE TYPE CONNECTOR 40-42
DISCONNECT AND CONNECT CONNECTOR WITH HOUSING TO ROTATE 40-44
PROCEDURE FOR TROUBLESHOOTING 40-45
INFORMATION DESCRIBED IN TROUBLESHOOTING 40-46
DIAGNOSE OPEN CIRCUIT OF HYDRAULIC PRESSURE SENSOR SYSTEM WIRING HARNESS
40-49
CONNECTOR AND WIRING HARNESS IDENTIFICATION TABLE 40-52
CONNECTOR LAYOUT 40-126
CONNECTOR CONTACT IDENTIFICATION 40-132
T-BRANCH BOX AND T-BRANCH ADAPTER TABLE 40-174
FUSE LOCATION AND CONNECTION TABLE 40-180
DRAWING OF SHORT CIRCUIT ELECTRICAL CONNECTOR FOR TROUBLESHOOTING40-183
FAILURE CODES TABLE 40-185
TROUBLESHOOTING BY FAILURE CODE (DISPLAY OF CODE) 40-193
FAILURE CODE [602KNX]40-193
INDEX 00 INDEX AND FOREWORD
00-4 PC210-10M0, PC210LC-10M0
FAILURE CODE [6AZ0ZG] 40-196
FAILURE CODE [879AKA]40-200
FAILURE CODE [879AKB]40-202
FAILURE CODE [879BKA]40-204
FAILURE CODE [879BKB]40-207
FAILURE CODE [879CKA]40-210
FAILURE CODE [879CKB]40-212
FAILURE CODE [879DKZ]40-214
FAILURE CODE [879EMC] 40-218
FAILURE CODE [879FMC] 40-220
FAILURE CODE [879GKX] 40-222
FAILURE CODE [989L00] 40-225
FAILURE CODE [989M00] 40-227
FAILURE CODE [989N00] 40-229
FAILURE CODE [AA10NX] 40-230
FAILURE CODE [AB00KE] 40-233
FAILURE CODE [B@BAZG] 40-237
FAILURE CODE [B@BAZK]40-241
FAILURE CODE [B@BCZK] 40-244
FAILURE CODE [B@BCNS] 40-246
FAILURE CODE [B@BCQA]40-250
FAILURE CODE [B@HANS] 40-252
FAILURE CODE [CA111] 40-254
FAILURE CODE [CA115] 40-259
FAILURE CODE [CA122]40-267
FAILURE CODE [CA123]40-270
FAILURE CODE [CA131]40-274
FAILURE CODE [CA132]40-277
FAILURE CODE [CA144]40-281
FAILURE CODE [CA145]40-285
FAILURE CODE [CA153]40-289
FAILURE CODE [CA154]40-293
FAILURE CODE [CA155]40-297
FAILURE CODE [CA187]40-299
FAILURE CODE [CA221]40-302
FAILURE CODE [CA222]40-305
FAILURE CODE [CA227]40-308
FAILURE CODE [CA234]40-311
FAILURE CODE [CA238]40-313
FAILURE CODE [CA271]40-316
FAILURE CODE [CA272]40-319
FAILURE CODE [CA322]40-321
FAILURE CODE [CA323]40-325
FAILURE CODE [CA324]40-329
FAILURE CODE [CA325]40-333
FAILURE CODE [CA331]40-337
FAILURE CODE [CA332]40-341
FAILURE CODE [CA342]40-345
FAILURE CODE [CA351]40-350
FAILURE CODE [CA352]40-355
FAILURE CODE [CA386]40-358
FAILURE CODE [CA435]40-360
FAILURE CODE [CA441]40-363
FAILURE CODE [CA442]40-368
FAILURE CODE [CA449]40-372
FAILURE CODE [CA451]40-378
FAILURE CODE [CA452]40-381
FAILURE CODE [CA488]40-384
00 INDEX AND FOREWORD INDEX
PC210-10M0, PC210LC-10M0 00-5
FAILURE CODE [CA553]40-387
FAILURE CODE [CA559]40-392
FAILURE CODE [CA689]40-400
FAILURE CODE [CA731]40-405
FAILURE CODE [CA757]40-410
FAILURE CODE [CA778]40-415
FAILURE CODE [CA2185] 40-422
FAILURE CODE [CA2186] 40-424
FAILURE CODE [CA2249] 40-427
FAILURE CODE [CA2311] 40-435
FAILURE CODE [CA2555] 40-442
FAILURE CODE [CA2556] 40-446
FAILURE CODE [D110KB]40-450
FAILURE CODE [D19JKZ] 40-453
FAILURE CODE [D1N0KA] 40-458
FAILURE CODE [D1N0KB] 40-460
FAILURE CODE [D1N0KY] 40-462
FAILURE CODE [D811MC] 40-463
FAILURE CODE [D862KA]40-464
FAILURE CODE [D8AQKR] 40-466
FAILURE CODE [D8ALKA] 40-474
FAILURE CODE [D8ALKB] 40-478
FAILURE CODE [DA20MC] 40-481
FAILURE CODE [DA22KK] 40-482
FAILURE CODE [DA25KP] 40-487
FAILURE CODE [DA26KP] 40-491
FAILURE CODE [DA29KQ]40-497
FAILURE CODE [DA2LKA] 40-502
FAILURE CODE [DA2LKB] 40-506
FAILURE CODE [DA2QKR] 40-509
FAILURE CODE [DA2RKR] 40-518
FAILURE CODE [DAF0MB] 40-526
FAILURE CODE [DAF0MC] 40-527
FAILURE CODE [DAF9KQ]40-528
FAILURE CODE [DAFGMC] 40-530
FAILURE CODE [DAFLKA] 40-531
FAILURE CODE [DAFLKB] 40-535
FAILURE CODE [DAFQKR] 40-538
FAILURE CODE [DAZ9KQ]40-547
FAILURE CODE [DAZQKR] 40-549
FAILURE CODE [DB2QKR] 40-557
FAILURE CODE [DDPAKA] 40-566
FAILURE CODE [DGH2KA] 40-569
FAILURE CODE [DGH2KB] 40-572
FAILURE CODE [DHA4KA]40-575
FAILURE CODE [DHE5MA] 40-578
FAILURE CODE [DHPAMA]40-582
FAILURE CODE [DHPBMA]40-586
FAILURE CODE [DHS3MA] 40-590
FAILURE CODE [DHS4MA] 40-594
FAILURE CODE [DHS8MA] 40-598
FAILURE CODE [DHS9MA] 40-602
FAILURE CODE [DHSAMA]40-606
FAILURE CODE [DHSBMA]40-610
FAILURE CODE [DHSCMA] 40-614
FAILURE CODE [DHSDMA] 40-618
FAILURE CODE [DHSFMA]40-622
FAILURE CODE [DHSGMA] 40-626
INDEX 00 INDEX AND FOREWORD
00-6 PC210-10M0, PC210LC-10M0
FAILURE CODE [DHSHMA] 40-630
FAILURE CODE [DHSJMA] 40-634
FAILURE CODE [DJG1KX] 40-638
FAILURE CODE [DKR0MA] 40-642
FAILURE CODE [DKR1MA] 40-646
FAILURE CODE [DKR2MA] 40-650
FAILURE CODE [DKR2NX] 40-654
FAILURE CODE [DLM5KA]40-656
FAILURE CODE [DLM5MB] 40-660
FAILURE CODE [DR21KX] 40-664
FAILURE CODE [DR31KX] 40-667
FAILURE CODE [DV20KB] 40-668
FAILURE CODE [DW43KA] 40-671
FAILURE CODE [DW43KB] 40-674
FAILURE CODE [DW43KY] 40-677
FAILURE CODE [DW45KA] 40-679
FAILURE CODE [DW45KB] 40-683
FAILURE CODE [DW45KY] 40-687
FAILURE CODE [DW91KA] 40-690
FAILURE CODE [DW91KB] 40-692
FAILURE CODE [DW91KY] 40-695
FAILURE CODE [DW97KA] 40-697
FAILURE CODE [DW97KB] 40-699
FAILURE CODE [DW97KY] 40-702
FAILURE CODE [DWA2KA] 40-704
FAILURE CODE [DWA2KB] 40-706
FAILURE CODE [DWA2KY] 40-709
FAILURE CODE [DWK0KA]40-711
FAILURE CODE [DWK0KB]40-713
FAILURE CODE [DWK0KY]40-716
FAILURE CODE [DWK2KA]40-718
FAILURE CODE [DWK2KB]40-720
FAILURE CODE [DWK2KY]40-723
FAILURE CODE [DWK8KA]40-725
FAILURE CODE [DWK8KB]40-727
FAILURE CODE [DWK8KY]40-730
FAILURE CODE [DWN5KA]40-732
FAILURE CODE [DWN5KB]40-735
FAILURE CODE [DWN5KY]40-738
FAILURE CODE [DXA8KA]40-740
FAILURE CODE [DXA8KB]40-743
FAILURE CODE [DXA9KA]40-747
FAILURE CODE [DXA9KB]40-750
FAILURE CODE [DXE0KA]40-754
FAILURE CODE [DXE0KB]40-756
FAILURE CODE [DXE4KA]40-759
FAILURE CODE [DXE4KB]40-761
FAILURE CODE [DXE4KY]40-764
FAILURE CODE [DXE5KA]40-766
FAILURE CODE [DXE5KB]40-768
FAILURE CODE [DXE6KA]40-771
FAILURE CODE [DXE6KB]40-773
FAILURE CODE [DY20KA] 40-776
FAILURE CODE [DY20MA]40-780
FAILURE CODE [DY2CKB]40-784
FAILURE CODE [DY2DKB]40-789
FAILURE CODE [DY2EKB]40-792
FAILURE CODE [F@BBZL] 40-795
00 INDEX AND FOREWORD INDEX
PC210-10M0, PC210LC-10M0 00-7
TROUBLESHOOTING OF ELECTRICAL SYSTEM (E-MODE) 40-798
E-1 ENGINE DOES NOT START (ENGINE DOES NOT CRANK) 40-798
E-2 MANUAL PREHEATING SYSTEM DOES NOT WORK40-808
E-3 AUTOMATIC PREHEATING SYSTEM DOES NOT WORK 40-812
E-4 WHILE PREHEATING IS IN OPERATION, PREHEATING MONITOR DOES NOT LIGHT UP
40-816
E-5 WHEN STARTING SWITCH IS TURNED TO ON POSITION, MACHINE MONITOR DISPLAYS
NOTHING40-821
E-6 WHEN STARTING SWITCH IS TURNED TO ON POSITION (WITH ENGINE STOPPED), ENGINE
OIL LEVEL CAUTION LAMP LIGHTS UP IN YELLOW 40-826
E-7 WHEN STARTING SWITCH IS TURNED TO ON POSITION (WITH ENGINE STOPPED), RADIATOR
COOLANT LEVEL CAUTION LAMP LIGHTS UP IN YELLOW 40-828
E-8 ENGINE COOLANT TEMPERATURE MONITOR LIGHTS UP WHILE ENGINE IS IN OPERATION
40-830
E-9 HYDRAULIC OIL TEMPERATURE MONITOR LIGHTS UP WHILE ENGINE IS IN OPERATION
40-832
E-10 AIR CLEANER CLOGGING MONITOR LIGHT UP IN YELLOW WHILE ENGINE IS IN OPERATION
40-834
E-11 CHARGE LEVEL MONITOR LIGHTS UP IN RED WHILE ENGINE IS IN OPERATION 40-836
E-12 FUEL LEVEL MONITOR LIGHTS UP IN RED WHILE ENGINE IS IN OPERATION 40-840
E-13 WATER SEPARATOR MONITOR LIGHTS UP IN RED WHILE ENGINE IS IN OPERATION
40-841
E-14 ENGINE COOLANT TEMPERATURE MONITOR LIGHTS UP IN RED WHILE ENGINE IS IN OPERATION
40-842
E-15 ENGINE OIL PRESSURE MONITOR LIGHTS UP IN RED WHILE ENGINE IS IN OPERATION
40-844
E-16 HYDRAULIC OIL TEMPERATURE MONITOR LIGHTS UP IN RED WHILE ENGINE IS IN OPERATION
40-845
E-17 FUEL GAUGE DOES NOT MOVE FROM MINIMUM OR MAXIMUM 40-847
E-18 FUEL GAUGE INDICATES INCORRECT LEVEL40-850
E-19 COOLANT TEMPERATURE GAUGE DOES NOT MOVE FROM MINIMUM OR MAXIMUM40-852
E-20 COOLANT TEMPERATURE GAUGE INDICATES INCORRECT TEMPERATURE 40-853
E-21 HYDRAULIC OIL TEMPERATURE GAUGE DOES NOT MOVE FROM MINIMUM OR MAXIMUM
40-855
E-22 HYDRAULIC OIL TEMPERATURE GAUGE INDICATES INCORRECT TEMPERATURE 40-858
E-23 MACHINE MONITOR SHOWS INCORRECT MODEL 40-860
E-24 SOME AREAS OF MACHINE MONITOR SCREEN ARE NOT DISPLAYED 40-861
E-25 FUNCTION SWITCH DOES NOT OPERATE 40-862
E-26 AUTOMATIC WARM-UP SYSTEM DOES NOT OPERATE (IN COLD WEATHER) 40-863
E-27 AUTO-DECELERATION MONITOR DOES NOT LIGHT UP OR GO OUT WHILE AUTO-DECELERATION
SWITCH IS OPERATED 40-865
E-28 AUTO-DECELERATION DOES NOT OPERATE OR IS NOT CANCELLED TO MEET LEVER
OPERATION 40-866
E-29 WORK MODE SELECTOR SCREEN DOES NOT APPEAR WHILE WORK MODE SWITCH IS
OPERATED40-869
E-30 ENGINE AND HYDRAULIC PUMP SETTINGS DO NOT CHANGE WHILE WORK MODE IS
CHANGED 40-870
E-31 TRAVEL SPEED MONITOR DOES NOT CHANGE WHILE TRAVEL SPEED SWITCH IS OPERATED
40-871
E-32 TRAVEL SPEED DOES NOT CHANGE WHILE TRAVEL SPEED IS CHANGED40-872
E-33 ALARM BUZZER DOES NOT STOP40-874
E-34 SERVICE METER IS NOT DISPLAYED WHILE STARTING SWITCH IS IN OFF POSITION
40-875
E-35 MACHINE DOES NOT CHANGE TO SERVICE MODE40-876
E-36 ALL WORK EQUIPMENT, SWING OR TRAVEL DOES NOT OPERATE40-877
E-37 ALL WORK EQUIPMENT, SWING OR TRAVEL DOES NOT LOCK40-881
E-38 MACHINE DOES NOT SWING WHILE SWING PARKING BRAKE RELEASE SWITCH IS RELEASED
40-883
INDEX 00 INDEX AND FOREWORD
00-8 PC210-10M0, PC210LC-10M0
E-39 MACHINE SWINGS WHILE SWING PARKING BRAKE RELEASE SWITCH IS ON 40-887
E-40 ONE-TOUCH POWER MAXIMIZING FUNCTION DOES NOT OPERATE NORMALLY OR MONITOR
DOES NOT DISPLAY40-890
E-41 ONE-TOUCH POWER MAXIMIZING FUNCTION IS NOT RELEASED40-894
E-42 TRAVEL ALARM DOES NOT SOUND 40-896
E-43 TRAVEL ALARM DOES NOT STOP WHEN MACHINE STOPS40-899
E-44 HORN DOES NOT SOUND40-901
E-45 HORN DOES NOT STOP40-905
E-46 WIPER MONITOR DOES NOT LIGHT UP OR GO OUT WHILE WIPER SWITCH IS OPERATED
40-907
E-47 WIPER DOES NOT OPERATE WHEN WIPER SWITCH IS OPERATED40-908
E-48 WINDOW WASHER DOES NOT OPERATE WHEN WINDOW WASHER SWITCH IS OPERATED
40-911
E-49 BOOM RAISE IS NOT SHOWN NORMALLY WITH MONITORING FUNCTION 40-914
E-50 BOOM LOWER IS NOT SHOWN NORMALLY WITH MONITORING FUNCTION 40-915
E-51 ARM OUT IS NOT DISPLAYED CORRECTLY WITH MONITORING FUNCTION 40-916
E-52 ARM IN IS NOT SHOWN NORMALLY WITH MONITORING FUNCTION 40-917
E-53 BUCKET DUMP IS NOT DISPLAYED CORRECTLY WITH MONITORING FUNCTION40-918
E-54 BUCKET CURL IS NOT DISPLAYED CORRECTLY WITH MONITORING FUNCTION 40-919
E-55 SWING IS NOT SHOWN NORMALLY WITH MONITORING FUNCTION40-920
E-56 TRAVEL IS NOT SHOWN NORMALLY WITH MONITORING FUNCTION 40-921
E-57 SERVICE IN IS NOT DISPLAYED CORRECTLY WITH MONITORING FUNCTION 40-922
E-58 ATTACHMENT CIRCUIT CANNOT BE CHANGED 40-925
E-59 KOMTRAX SYSTEM DOES NOT OPERATE NORMALLY 40-927
E-60 QUICK COUPLER DOES NOT WORK40-929
TROUBLESHOOTING FOR HYDRAULIC AND MECHANICAL SYSTEMS (H MODE) 40-934
INFORMATION DESCRIBED IN TROUBLESHOOTING TABLE (H MODE) 40-934
H-1 ALL WORK EQUIPMENTS, SWING AND TRAVEL DO NOT WORK40-935
H-2 All WORK EQUIPMENTS, SWING, AND TRAVEL LACK SPEED OR POWER 40-937
H-3 FINE CONTROL PERFORMANCE OR RESPONSE IS POOR40-950
H-4 UNUSUAL NOISE IS HEARD FROM AROUND HYDRAULIC PUMP 40-955
H-5 ENGINE SPEED DROPS LARGELY OR ENGINE STOPS 40-957
H-6 BOOM SPEED OR POWER IS LOW 40-966
H-7 Arm speed or power is low 40-978
H-8 BUCKET SPEED OR POWER IS LOW40-989
H-9 WORK EQUIPMENT DOES NOT MOVE IN SINGLE OPERATION 40-999
H-10 HYDRAULIC DRIFT OF BOOM IS LARGE 40-1003
H-11 HYDRAULIC DRIFT OF ARM IS LARGE 40-1005
H-12 HYDRAULIC DRIFT OF BUCKET IS LARGE40-1009
H-13 WHEN SINGLE WORK EQUIPMENT IS RELIEVED HYDRAULICALLY, OTHER WORK EQUIPMENT
MOVES 40-1012
H-14 TIME LAG OF WORK EQUIPMENT IS LARGE 40-1014
H-15 ONE-TOUCH POWER MAXIMIZING FUNCTION DOES NOT OPERATE 40-1021
H-16 ATTACHMENT CIRCUIT CANNOT BE CHANGED40-1024
H-17 OIL FLOW IN ATTACHMENT CIRCUIT CANNOT BE CHANGED 40-1026
H-18 IN COMBINED OPERATION OF WORK EQUIPMENT, EQUIPMENT WITH HEAVIER LOAD
MOVES SLOWER 40-1028
H-19 IN COMBINED OPERATION OF SWING AND TRAVEL, TRAVEL SPEED DROPS LARGELY
40-1030
H-20 IN COMBINED OPERATION OF SWING AND BOOM RAISE, BOOM RISE SPEED IS LOW
40-1031
H-21 MACHINE DOES NOT TRAVEL STRAIGHT 40-1032
H-22 MACHINE IS NOT STEERED WELL OR STEERING POWER IS LOW40-1043
H-23 TRAVEL SPEED IS SLOW40-1058
H-24 ONE OF TRACKS DOES NOT RUN 40-1069
H-25 TRAVEL SPEED DOES NOT CHANGE, OR TRAVEL SPEED IS TOO SLOW OR FAST 40-1078
H-26 MACHINE DOES NOT SWING TO RIGHT OR LEFT40-1081
H-27 SWINGS ONLY IN ONE DIRECTION40-1086
00 INDEX AND FOREWORD INDEX
PC210-10M0, PC210LC-10M0 00-9
H-28 SWING ACCELERATION OR SWING SPEED IS LOW IN BOTH DIRECTIONS (RIGHT AND
LEFT) 40-1089
H-29 SWING ACCELERATION OR SWING SPEED IS LOW IN ONLY ONE DIRECTION 40-1096
H-30 UPPER STRUCTURE OVERRUNS EXCESSIVELY WHEN IT STOPS SWINGING (BOTH
RIGHT AND LEFT)40-1100
H-31 UPPER STRUCTURE OVERRUNS EXCESSIVELY WHEN IT STOPS SWINGING (ONLY ONE
DIRECTION EITHER RIGHT OR LEFT)40-1102
H-32 SHOCK IS LARGE WHEN UPPER STRUCTURE STOPS40-1106
H-33 LARGE UNUSUAL NOISE IS HEARD WHEN UPPER STRUCTURE STOPS 40-1108
H-34 SWING DRIFT ON A SLOPE IS LARGE (WHILE SWING PARKING BRAKE IS APPLIED)40-1111
H-35 SWING DRIFT ON A SLOPE IS LARGE (WHILE SWING PARKING BRAKE IS RELEASED)
40-1113
H-36 FAN SPEED IS ABNORMAL (TOO HIGH OR LOW, OR DOES NOT MOVE) 40-1117
H-37 UNUSUAL NOISE IS HEARD FROM AROUND FAN 40-1119
50 DISASSEMBLY AND ASSEMBLY 50-1
CONTENTS 50-2
ABBREVIATION LIST 50-6
RELATED INFORMATION ON DISASSEMBLY AND ASSEMBLY 50-11
HOW TO READ THIS MANUAL50-11
COATING MATERIALS LIST 50-13
SPECIAL TOOLS LIST 50-17
SKETCHES OF SPECIAL TOOLS 50-26
PREPARATION 50-32
DRAIN AND ADD COOLANT 50-32
DRAIN AND AD HYDRAULIC OIL 50-35
DRAIN AND ADD FUEL 50-38
COLLECT AND REFILL REFRIGERANT 50-42
ENGINE AND COOLING SYSTEM 50-43
REMOVE AND INSTALL SUPPLY PUMP ASSEMBLY 50-43
REMOVE AND INSTALL INJECTOR ASSEMBLY 50-52
REMOVE AND INSTALL CYLINDER HEAD ASSEMBLY 50-63
REMOVE AND INSTALL STARTING MOTOR ASSEMBLY 50-90
REMOVE AND INSTALL ALTERNATOR BELT 50-95
REMOVE AND INSTALL RADIATOR ASSEMBLY 50-102
REMOVE AND INSTALL HYDRAULIC COOLER ASSEMBLY50-108
REMOVE AND INSTALL AFTER COOLER ASSEMBLY50-115
REMOVE AND INSTALL FAN CLUTCH ASSEMBLY50-121
REMOVE AND INSTALL FAN 50-132
REMOVE AND INSTALL ENGINE AND MAIN PUMP ASSEMBLY 50-134
REMOVE AND INSTALL ENGINE FRONT OIL SEAL 50-168
REMOVE AND INSTALL ENGINE REAR OIL SEAL50-174
REMOVE AND INSTALL FUEL COOLER ASSEMBLY 50-180
REMOVE AND INSTALL ENGINE HOOD ASSEMBLY 50-183
REMOVE AND INSTALL FUEL TANK ASSEMBLY50-187
REMOVE AND INSTALL AIR CLEANER ASSEMBLY50-198
REMOVE AND INSTALL AIR CONDITIONER COMPRESSOR ASSEMBLY 50-202
REMOVE AND INSTALL AIR CONDITIONER CONDENSER ASSEMBLY 50-208
POWER TRAIN50-212
REMOVE AND INSTALL TRAVEL MOTOR AND FINAL DRIVE ASSEMBLY 50-212
DISASSEMBLE AND ASSEMBLE FINAL DRIVE ASSEMBLY50-217
REMOVE AND INSTALL SWIVEL MOTOR AND SWING MACHINERY ASSEMBLY 50-235
DISASSEMBLE AND ASSEMBLE SWING MACHINERY ASSEMBLY 50-242
REMOVE AND INSTALL SWING CIRCLE ASSEMBLY 50-258
UNDERCARRIAGE AND FRAME50-260
SEPARATION AND CONNECTION OF TRACK ASSEMBLY50-260
REMOVE AND INSTALL SPROCKET 50-267
REMOVE AND INSTALL IDLER AND IDLER CUSHION ASSEMBLY50-269
DISASSEMBLE AND ASSEMBLE IDLER ASSEMBLY 50-272
INDEX 00 INDEX AND FOREWORD
00-10 PC210-10M0, PC210LC-10M0
DISASSEMBLE AND ASSEMBLE IDLER CUSHION ASSEMBLY50-281
DISASSEMBLE AND ASSEMBLE TRACK ROLLER ASSEMBLY 50-285
DISASSEMBLE AND ASSEMBLE CARRIER ROLLER ASSEMBLY 50-289
REMOVE AND INSTALL REVOLVING FRAME ASSEMBLY 50-294
REMOVE AND INSTALL COUNTERWEIGHT ASSEMBLY50-301
HYDRAULIC SYSTEM50-304
REMOVE AND INSTALL CENTER SWIVEL JOINT ASSEMBLY 50-304
DISASSEMBLE AND ASSEMBLE CENTER SWIVEL JOINT ASSEMBLY 50-312
REMOVE AND INSTALL HYDRAULIC TANK ASSEMBLY50-316
REMOVE AND INSTALL MAIN PUMP ASSEMBLY 50-327
REMOVE AND INSTALL CONTROL VALVE ASSEMBLY 50-342
DISASSEMBLE AND ASSEMBLE CONTROL VALVE ASSEMBLY 50-368
DISASSEMBLE AND ASSEMBLE WORK EQUIPMENT PPC VALVE ASSEMBLY 50-371
DISASSEMBLE AND ASSEMBLE TRAVEL PPC VALVE ASSEMBLY 50-374
WORK EQUIPMENT50-377
REMOVE AND INSTALL WORK EQUIPMENT ASSEMBLY 50-377
DISASSEMBLE AND ASSEMBLE WORK EQUIPMENT CYLINDER ASSEMBLY50-384
CAB RELATED PARTS50-399
REMOVE AND INSTALL OPERATOR CAB ASSEMBLY 50-399
REMOVE AND INSTALL OPERATOR CAB GLASS (ADHERED GLASS) 50-420
REMOVE AND INSTALL FRONT WINDOW ASSEMBLY 50-433
REMOVE AND INSTALL FLOOR FRAME ASSEMBLY50-443
REMOVE AND INSTALL AIR CONDITIONER UNIT ASSEMBLY 50-458
REMOVE AND INSTALL OPERATOR SEAT 50-475
REMOVE AND INSTALL SEATBELT 50-478
REMOVE AND INSTALL FRONT WIPER ASSEMBLY 50-480
ELECTRICAL SYSTEM 50-494
REMOVE AND INSTALL ENGINE CONTROLLER ASSEMBLY 50-494
REMOVE AND INSTALL PUMP CONTROLLER ASSEMBLY50-498
REMOVE AND INSTALL MACHINE MONITOR ASSEMBLY 50-504
REMOVE AND INSTALL PUMP SWASH PLATE SENSOR 50-511
REMOVE AND INSTALL KOMTRAX TERMINAL ASSEMBLY50-516
60 MAINTENANCE STANDARD 60-1
CONTENTS 60-2
ABBREVIATION LIST 60-3
EXPLANATION OF TERMS FOR MAINTENANCE STANDARD 60-8
ENGINE AND COOLING SYSTEM 60-10
MAINTENANCE STANDARD OF ENGINE MOUNT 60-10
MAINTENANCE STANDARD OF COOLING SYSTEM 60-11
POWER TRAIN 60-13
MAINTENANCE STANDARD OF SWING CIRCLE 60-13
MAINTENANCE STANDARD OF SWING MACHINERY 60-14
MAINTENANCE STANDARD OF FINAL DRIVE 60-17
MAINTENANCE STANDARD OF SPROCKET 60-19
SPROCKET TOOTH PROFILE FULL-SCALE DRAWING 60-20
UNDERCARRIAGE AND FRAME 60-21
MAINTENANCE STANDARD OF TRACK FRAME AND IDLER CUSHION 60-21
MAINTENANCE STANDARD OF IDLER 60-22
MAINTENANCE STANDARD OF TRACK ROLLER 60-24
MAINTENANCE STANDARD OF CARRIER ROLLER 60-26
MAINTENANCE STANDARD OF TRACK SHOE 60-27
MAINTENANCE STANDARD OF TRIPLE SHOE 60-30
MAINTENANCE STANDARD OF SWAMP SHOE 60-31
MAINTENANCE STANDARD OF ROAD LINER 60-32
HYDRAULIC SYSTEM 60-33
MAINTENANCE STANDARD OF HYDRAULIC TANK 60-33
MAINTENANCE STANDARD OF MAIN PUMP 60-34
MAINTENANCE STANDARD OF LS-EPC VALVE 60-36
00 INDEX AND FOREWORD INDEX
PC210-10M0, PC210LC-10M0 00-11
MAINTENANCE STANDARD OF PC-EPC VALVE 60-37
MAINTENANCE STANDARD OF SWING MOTOR 60-38
MAINTENANCE STANDARD OF TRAVEL MOTOR 60-40
MAINTENANCE STANDARD OF CONTROL VALVE 60-43
MAINTENANCE STANDARD OF WORK EQUIPMENT AND SWING PPC VALVE 60-53
MAINTENANCE STANDARD OF TRAVEL PPC VALVE 60-56
MAINTENANCE STANDARD OF 1ST-LINE ATTACHMENT PPC VALVE (WITH EPC VALVE) 60-59
MAINTENANCE STANDARD OF ATTACHMENT OIL FLOW ADJUSTER EPC VALVE 60-60
MAINTENANCE STANDARD OF 2ND-LINE ATTACHMENT PPC VALVE 60-61
MAINTENANCE STANDARD OF SOLENOID VALVE 60-62
SURE) 60-64
SURE) 60-65
MAINTENANCE STANDARD OF CENTER SWIVEL JOINT 60-66
WORK EQUIPMENT 60-67
MAINTENANCE STANDARD OF WORK EQUIPMENT LINKAGE 60-67
DIMENSIONS OF ARM 60-73
DIMENSIONS OF BUCKET 60-75
MAINTENANCE STANDARD OF BOOM CYLINDER 60-77
MAINTENANCE STANDARD OF ARM CYLINDER 60-78
MAINTENANCE STANDARD OF BUCKET CYLINDER 60-79
80 OTHERS 80-1
ABBREVIATION 80-2
AIR CONDITIONER SYSTEM 80-7
PRECAUTIONS FOR REFRIGERANT 80-7
LAYOUT DRAWING OF AIR CONDITIONER SYSTEM 80-8
SPECIFICATION OF AIR CONDITIONER 80-10
CONFIGURATION OF REFRIGERATION CYCLE80-11
FUNCTION OF REFRIGERATION CYCLE 80-12
SYSTEM DIAGRAM OF AIR CONDITIONER 80-13
COMPONENT PARTS OF AIR CONDITIONER SYSTEM 80-14
AIR CONDITIONER UNIT 80-14
AIR CONDITIONER CONTROLLER 80-20
COMPRESSOR 80-22
CONDENSER 80-23
AIR CONDITIONER RELATED SENSORS 80-25
CIRCUIT DIAGRAM AND ARRANGEMENT OF CONNECTOR PINS OF AIR CONDITIONER 80-26
INSTALLATION LOCATIONS OF AIR CONDITIONER PARTS AND ARRANGEMENT OF CONNECTORS
80-29
TEST AIR LEAKAGE (DUCT CONNECTION) 80-33
TEST AIR LEAKAGE (DUCT CONNECTION) 80-33
TEST AIR CONDITIONER BY SELF-DIAGNOSIS FUNCTION 80-36
TEST VENT (MODE) CHANGEOVER 80-37
TEST VENT (MODE) CHANGEOVER 80-37
TEST FRESH/RECIRC AIR CHANGEOVER 80-39
TEST FRESH/RECIRC AIR CHANGEOVER 80-39
TEST SUNLIGHT SENSOR 80-40
TEST SUNLIGHT SENSOR 80-40
TEST DUAL PRESSURE SWITCH 80-41
TEST DUAL PRESSURE SWITCH 80-41
TEST RELAY 80-42
TEST RELAY 80-42
SIMPLE CHECK OF REFRIGERANT VOLUME THROUGH SIGHT GLASS 80-44
PROCEDURE FOR TROUBLE SHOOTING OF AIR CONDITIONER 80-45
INFORMATION DESCRIBED IN TROUBLESHOOTING TABLE 80-46
FAILURE CODE [879AKA] 80-49
FAILURE CODE [879AKB] 80-51
INDEX 00 INDEX AND FOREWORD
00-12 PC210-10M0, PC210LC-10M0
MAINTENANCE STANDARD OF ATTACHMENT CIRCUIT SELECTOR VALVE (FOR HIGH PRESMAINTENANCE
STANDARD OF ATTACHMENT CIRCUIT SELECTOR VALVE (FOR LOW PRESFAILURE
CODE [879BKA] 80-53
FAILURE CODE [879BKB] 80-56
FAILURE CODE [879CKA] 80-59
FAILURE CODE [879CKB] 80-61
FAILURE CODE [879DKZ] 80-63
FAILURE CODE [879EMC] 80-67
FAILURE CODE [879FMC] 80-69
FAILURE CODE [879GKX] 80-71
A-1 AIR CONDITIONER DOES NOT OPERATE 80-74
A-2 DEFECTIVE COOLING 80-77
A-3 HEATER DOES NOT OPERATE 80-86
A-4 COOL AIR DOES NOT COME OUT 80-90
A-5 NO AIR COMES OUT OR AIR FLOW IS ABNORMAL 80-96
A-6 FRESH/RECIRC AIR CHANGEOVER NOT POSSIBLE80-100
CONNECT SERVICE TOOL 80-104
CONNECT SERVICE TOOL 80-105
PRECAUTIONS FOR DISCONNECTION AND CONNECTION OF AIR CONDITIONER PIPING80-106
HANDLE COMPRESSOR OIL 80-108
REPLACE DESICCANT80-110
90 CIRCUIT DIAGRAMS 90-1
CONTENTS 90-2
ABBREVIATION LIST 90-3
HOW TO READ THE CODES FOR ELECTRIC CABLE 90-8
HYDRAULIC CIRCUIT DIAGRAM 90-13
SYMBOLS USED IN HYDRAULIC CIRCUIT DIAGRAM 90-13
HYDRAULIC CIRCUIT DIAGRAM 90-17
ELECTRICAL CIRCUIT DIAGRAM 90-19
SYMBOLS USED IN ELECTRICAL CIRCUIT DIAGRAM 90-19
ELECTRICAL CIRCUIT DIAGRAM (1/7) 90-23
ELECTRICAL CIRCUIT DIAGRAM (2/7) 90-25
ELECTRICAL CIRCUIT DIAGRAM (3/7) 90-27
ELECTRICAL CIRCUIT DIAGRAM (4/7) 90-29
ELECTRICAL CIRCUIT DIAGRAM (5/7) 90-31
ELECTRICAL CIRCUIT DIAGRAM (6/7) 90-33
ELECTRICAL CIRCUIT DIAGRAM (7/7) 90-35
CONNECTOR AND WIRING HARNESS CHART 90-37
CONNECTOR AND WIRING HARNESS CHART (1/11) 90-39
CONNECTOR AND WIRING HARNESS CHART (2/11) 90-41
CONNECTOR AND WIRING HARNESS CHART (3/11) 90-43
CONNECTOR AND WIRING HARNESS CHART (4/11) 90-45
CONNECTOR AND WIRING HARNESS CHART (5/11) 90-47
CONNECTOR AND WIRING HARNESS CHART (6/11) 90-49
CONNECTOR AND WIRING HARNESS CHART (7/11) 90-51
CONNECTOR AND WIRING HARNESS CHART (8/11) 90-53
CONNECTOR AND WIRING HARNESS CHART (9/11) 90-55
CONNECTOR AND WIRING HARNESS CHART (10/11) 90-57
CONNECTOR AND WIRING HARNESS CHART (11/11) 90-59
INDEX1

IMAGES PREVIEW OF THE MANUAL:

S.M 27/12/24