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Komatsu Hydraulic Excavator PC27MR-3 PC35MR-3 Operation & Maintenance Manual SN 20501, 16501 and up – PDF DOWNLOAD
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Komatsu Hydraulic Excavator PC27MR-3 PC35MR-3 Operation & Maintenance Manual
Book Code : TEN00378-03
SERIAL NUMBERS:
PC27MR-20501 and up
PC35MR-16501 and up
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Description
Komatsu Hydraulic Excavator PC27MR-3 PC35MR-3 Operation & Maintenance Manual
DESCRIPTION:
Komatsu Hydraulic Excavator PC27MR-3 PC35MR-3 Operation & Maintenance Manual
FOREWORD:
This manual provides rules and guidelines which will help you use this machine safely and effectively. The precautions in this manual must be followed at all times when performing operation and maintenance. Most accidents are caused by the failure to follow fundamental safety rules forthe operation and maintenance of machines. Accidents can be prevented by knowing beforehand conditions that may cause hazard when performing operation and maintenance.
KOMATSU HYDRAULIC EXCAVATOR PC27MR-3 PC35MR-3 OPERATION & MAINTENANCE MANUAL SN 20501, 16501 AND UP – PDF DOWNLOAD:
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
Komatsu Hydraulic Excavator PC27MR-3 PC35MR-3 Operation & Maintenance Manual
COVER ..................................................................... 1 FOREWORD .................................................................. 2 FOREWORD............................................................... 3 SAFETY INFORMATION..................................................... 4 INTRODUCTION........................................................... 6 DIRECTIONS OF MACHINE.............................................. 6 PRODUCT INFORMATION.................................................... 7 PRODUCT IDENTIFICATION NUMBER (PIN)/MACHINE SERIAL NO. PLATE....... 7 ENGINE SERIAL NUMBER PLATE AND ITS LOCATION........................ 7 EPA NAMEPLATE...................................................... 8 SERVICE METER LOCATION............................................. 8 YOUR MACHINE SERIAL NUMBERS AND DISTRIBUTOR........................ 9 CONTENTS............................................................... 10 SAFETY .................................................................... 14 SAFETY................................................................. 15 SAFETY LABELS.......................................................... 17 LOCATION OF SAFETY LABELS.......................................... 17 SAFETY LABELS...................................................... 18 GENERAL PRECAUTIONS.................................................... 23 SAFETY MACHINE OPERATION............................................... 32 STARTING ENGINE.................................................... 32 OPERATION.......................................................... 34 TRANSPORTATION..................................................... 40 BATTERY............................................................ 41 TOWING............................................................. 43 LIFTING OBJECTS WITH BUCKET........................................ 44 SAFETY MAINTENANCE INFORMATION......................................... 45 OPERATION ................................................................. 54 MACHINE VIEW ILLUSTRATIONS............................................. 55 OVERALL MACHINE VIEW............................................... 55 CONTROLS AND GAUGES................................................ 56 DETAILED CONTROLS AND GAUGES........................................... 57 MONITORING SYSTEM.................................................. 57 SWITCHES........................................................... 63 CONTROL LEVERS AND PEDALS.......................................... 67 WINDSHIELD......................................................... 73 SLIDING DOOR....................................................... 76 SLIDING WINDOW..................................................... 76 EMERGENCY ESCAPE HAMMER............................................ 77 COVER WITH LOCK.................................................... 78 ENGINE REAR COVER.................................................. 79 COOLING COVER...................................................... 79 MUD COVER.......................................................... 80 METHOD OF OPENING (TILTING) FLOOR.................................. 81 AUXILIARY ELECTRIC POWER........................................... 87 FUSE............................................................... 87 BLOCK FUSE......................................................... 88 OPERATION MANUAL STORAGE........................................... 89 TOOL BOX........................................................... 89 GREASE GUN HOLDER.................................................. 89 ASHTRAY............................................................ 89 HANDLING MACHINES EQUIPPED WITH KOMTRAX............................ 90 MACHINE OPERATIONS AND CONTROLS........................................ 91 BEFORE STARTING ENGINE............................................. 91 STARTING ENGINE....................................................107 AFTER STARTING ENGINE..............................................111 STOPPING THE ENGINE................................................114 MACHINE OPERATION..................................................115 STEERING THE MACHINE...............................................120 SWINGING...........................................................122 WORK EQUIPMENT CONTROLS AND OPERATIONS.............................123 PROHIBITED OPERATIONS..............................................125 GENERAL OPERATION INFORMATION......................................127 TRAVELING ON SLOPES................................................129 ESCAPE FROM MUD....................................................131 WORK POSSIBLE USING COMPACT HYDRAULIC EXCAVATOR....................132 BUCKET REPLACEMENT.................................................134 PARKING MACHINE....................................................135 MACHINE INSPECTION AFTER DAILY WORK................................136 LOCKING............................................................137 RUBBER SHOES AND ROAD LINERS.......................................138 TRANSPORTATION.........................................................143 TRANSPORTATION PROCEDURE...........................................143 LOADING AND UNLOADING WITH TRAILER.................................144 LIFTING MACHINE....................................................150 COLD WEATHER OPERATION.................................................153 COLD WEATHER OPERATION INFORMATION.................................153 CAB HEATER IN COLD WEATHER.........................................154 AFTER DAILY WORK COMPLETION........................................155 AFTER COLD WEATHER SEASON..........................................155 LONG TERM STORAGE......................................................156 BEFORE STORAGE.....................................................156 DURING STORAGE.....................................................156 AFTER STORAGE......................................................156 TROUBLES AND ACTIONS...................................................158 RUNNING OUT OF FUEL................................................158 PHENOMENA THAT ARE NOT FAILURES....................................158 TOWING THE MACHINE.................................................159 SEVERE JOB CONDITION...............................................159 DISCHARGED BATTERY.................................................160 OTHER TROUBLE......................................................164 MAINTENANCE ...............................................................168 MAINTENANCE INFORMATION................................................169 OUTLINE OF SERVICE.....................................................171 HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC.............171 ELECTRIC SYSTEM MAINTENANCE........................................175 HANDLING HYDRAULIC SYSTEM..........................................175 WEAR PARTS.............................................................176 WEAR PARTS LIST....................................................176 RECOMMENDED FUEL, COOLANT, AND LUBRICANT...............................177 TIGHTENING TORQUE SPECIFICATIONS.......................................180 TIGHTENING TORQUE LIST.............................................180 SAFETY CRITICAL PARTS..................................................181 SAFETY CRITICAL PARTS LIST.........................................181 MAINTENANCE SCHEDULE...................................................182 MAINTENANCE SCHEDULE CHART.........................................182 MAINTENANCE INTERVAL FOR HYDRAULIC BREAKER.........................183 MAINTENANCE PROCEDURE..................................................184 WHEN REQUIRED......................................................184 CHECK BEFORE STARTING..............................................211 EXPLANATION OF SYMBOLS FOR LUBRICATION STANDARD TABLE..............211 EVERY 500 HOURS MAINTENANCE........................................212 EVERY 1000 HOURS MAINTENANCE.......................................220 EVERY 1500 HOURS MAINTENANCE.......................................223 EVERY 2000 HOURS MAINTENANCE.......................................224 SPECIFICATIONS ............................................................230 SPECIFICATIONS.........................................................231 ATTACHMENTS, OPTIONS ......................................................234 ATTACHMENTS AND OPTIONS - GENERAL INFORMATION..........................235 SAFETY FIRST.......................................................235 ATTACHMENT INSTALLATION............................................236 BUCKET WITH HOOK.......................................................237 HOOK CONDITION.....................................................237 PROHIBITED OPERATIONS..............................................237 AIR CONDITIONER........................................................238 CONTROL PANEL AND COMPONENTS.......................................238 AIR CONDITIONER CONTROLS...........................................239 PHENOMENA THAT ARE NOT FAILURES....................................240 AIR CONDITIONER MAINTENANCE........................................241 RADIO..................................................................245 CONTROL PANEL......................................................245 CONTROLS OF RADIO..................................................246 CARE FOR RADIO.....................................................248 WINDSHIELD WASHER......................................................249 WINDSHIELD WASHER OPERATION........................................249 CHECK WINDOW WASHER FLUID LEVEL, ADD FLUID.........................249 MACHINE READY FOR ATTACHMENT...........................................250 LOCATIONS..........................................................250 HYDRAULIC CIRCUIT..................................................256 ATTACHMENT OPERATIONS..............................................258 LONG TERM STORAGE..................................................263 SPECIFICATIONS.....................................................263 OTHER TROUBLE......................................................264 CHANGING MACHINE CONTROL PATTERN (IF PATTERN CHANGE VALVE EQUIPPED)....266 CONTROL PATTERN CHANGE PROCEDURE...................................266 MACHINE CONTROL PATTERNS...........................................267 ATTACHMENT GUIDE.......................................................268 ATTACHMENT COMBINATIONS............................................268 RECOMMENDED ATTACHMENT OPERATIONS......................................269 HYDRAULIC BREAKER..................................................269 INDEX......................................................................274
PLEASE NOTE:
- This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
- You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
- Need any other service / repair / parts manual, please feel free to contact [email protected] . We still have 50,000 manuals unlisted
