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Komatsu Hydraulic Excavator PC27MR-3 PC35MR-3 Operation & Maintenance Manual SN 21001, 18001 and up – PDF DOWNLOAD
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Komatsu Hydraulic Excavator PC27MR-3 PC35MR-3 Operation & Maintenance Manual
Book Code : TEN00507-01
SERIAL NUMBERS:
PC27MR-21001 and up
PC35MR-18001 and up
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Description
Komatsu Hydraulic Excavator PC27MR-3 PC35MR-3 Operation & Maintenance Manual
FILE DETAILS:
Komatsu Hydraulic Excavator PC27MR-3 PC35MR-3 Operation & Maintenance Manual
Size : 6.45 MB
Format : PDF
Language : English
Number of Pages : 279 Pages
Brand: Komatsu
Type of machine: Hydraulic Excavator
Type of document: Operation & Maintenance Manual
Model: PC27MR-PC35MR-2
Serial: 21001 18001 and up
KOMATSU HYDRAULIC EXCAVATOR PC27MR-3 PC35MR-3 OPERATION & MAINTENANCE MANUAL SN 21001, 18001 AND UP – PDF DOWNLOAD:
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
Komatsu Hydraulic Excavator PC27MR-3 PC35MR-3 Operation & Maintenance Manual
FOREWORD:
This manual provides rules and guidelines which will help you use this machine safely and effectively. The precautions in this manual must be followed at all times when performing operation and maintenance. Most accidents are caused by the failure to follow fundamental safety rules forthe operation and maintenance of machines. Accidents can be prevented by knowing beforehand conditions that may cause hazard when performing operation and maintenance.
TABLE OF CONTENTS:
Komatsu Hydraulic Excavator PC27MR-3 PC35MR-3 Operation & Maintenance Manual
COVER ..................................................................... 1 FOREWORD .................................................................. 2 FOREWORD............................................................... 3 SAFETY INFORMATION..................................................... 4 INTRODUCTION........................................................... 6 DIRECTIONS OF MACHINE.............................................. 6 PROTECTIVE STRUCTURE............................................... 6 PRODUCT INFORMATION.................................................... 7 PRODUCT IDENTIFICATION NUMBER (PIN)/MACHINE SERIAL NO. PLATE....... 7 ENGINE SERIAL NUMBER PLATE AND ITS LOCATION........................ 7 EPA NAMEPLATE...................................................... 8 SERVICE METER LOCATION............................................. 8 YOUR MACHINE SERIAL NUMBERS AND DISTRIBUTOR........................ 9 CONTENTS............................................................... 10 SAFETY .................................................................... 14 SAFETY................................................................. 15 SAFETY LABELS.......................................................... 17 LOCATION OF SAFETY LABELS.......................................... 17 SAFETY LABELS...................................................... 18 GENERAL PRECAUTIONS.................................................... 23 SAFETY MACHINE OPERATION............................................... 32 STARTING ENGINE.................................................... 32 OPERATION.......................................................... 34 TRANSPORTATION..................................................... 40 BATTERY............................................................ 41 TOWING............................................................. 43 LIFTING OBJECTS WITH BUCKET........................................ 44 SAFETY MAINTENANCE INFORMATION......................................... 45 OPERATION ................................................................. 54 MACHINE VIEW ILLUSTRATIONS............................................. 55 OVERALL MACHINE VIEW............................................... 55 CONTROLS AND GAUGES................................................ 56 DETAILED CONTROLS AND GAUGES........................................... 57 MONITORING SYSTEM.................................................. 57 SWITCHES........................................................... 63 CONTROL LEVERS AND PEDALS.......................................... 67 WINDSHIELD......................................................... 73 SLIDING DOOR....................................................... 76 SLIDING WINDOW..................................................... 76 EMERGENCY ESCAPE HAMMER............................................ 77 COVER WITH LOCK.................................................... 78 ENGINE REAR COVER.................................................. 80 COOLING COVER...................................................... 80 MUD COVER.......................................................... 81 METHOD OF OPENING (TILTING) FLOOR.................................. 82 AUXILIARY ELECTRIC POWER........................................... 88 FUSE............................................................... 88 BLOCK FUSE......................................................... 89 OPERATION MANUAL STORAGE........................................... 90 TOOL BOX........................................................... 90 GREASE GUN HOLDER.................................................. 90 ASHTRAY............................................................ 90 HANDLING MACHINES EQUIPPED WITH KOMTRAX............................ 91 MACHINE OPERATIONS AND CONTROLS........................................ 92 BEFORE STARTING ENGINE............................................. 92 STARTING ENGINE....................................................108 AFTER STARTING ENGINE..............................................112 STOPPING THE ENGINE................................................115 MACHINE OPERATION..................................................116 STEERING THE MACHINE...............................................121 SWINGING...........................................................123 WORK EQUIPMENT CONTROLS AND OPERATIONS.............................124 PROHIBITED OPERATIONS..............................................126 GENERAL OPERATION INFORMATION......................................128 TRAVELING ON SLOPES................................................130 ESCAPE FROM MUD....................................................132 WORK POSSIBLE USING COMPACT HYDRAULIC EXCAVATOR....................133 BUCKET REPLACEMENT.................................................135 PARKING MACHINE....................................................136 MACHINE INSPECTION AFTER DAILY WORK................................137 LOCKING............................................................138 RUBBER SHOES AND ROAD LINERS.......................................139 TRANSPORTATION.........................................................144 TRANSPORTATION PROCEDURE...........................................144 LOADING AND UNLOADING WITH TRAILER.................................145 LIFTING MACHINE....................................................151 COLD WEATHER OPERATION.................................................154 COLD WEATHER OPERATION INFORMATION.................................154 CAB HEATER IN COLD WEATHER.........................................155 AFTER DAILY WORK COMPLETION........................................156 AFTER COLD WEATHER SEASON..........................................156 LONG TERM STORAGE......................................................157 BEFORE STORAGE.....................................................157 DURING STORAGE.....................................................157 AFTER STORAGE......................................................158 TROUBLES AND ACTIONS...................................................159 RUNNING OUT OF FUEL................................................159 PHENOMENA THAT ARE NOT FAILURES....................................159 TOWING THE MACHINE.................................................160 SEVERE JOB CONDITION...............................................160 DISCHARGED BATTERY.................................................161 OTHER TROUBLE......................................................165 MAINTENANCE ...............................................................168 MAINTENANCE INFORMATION................................................169 OUTLINE OF SERVICE.....................................................171 HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC.............171 ELECTRIC SYSTEM MAINTENANCE........................................174 HANDLING HYDRAULIC SYSTEM..........................................175 WEAR PARTS.............................................................176 WEAR PARTS LIST....................................................176 RECOMMENDED FUEL, COOLANT, AND LUBRICANT...............................177 TIGHTENING TORQUE SPECIFICATIONS.......................................180 TIGHTENING TORQUE LIST.............................................180 SAFETY CRITICAL PARTS..................................................181 SAFETY CRITICAL PARTS LIST.........................................181 MAINTENANCE SCHEDULE...................................................182 MAINTENANCE SCHEDULE CHART.........................................182 MAINTENANCE INTERVAL FOR HYDRAULIC BREAKER.........................183 MAINTENANCE PROCEDURE..................................................184 WHEN REQUIRED......................................................184 CHECK BEFORE STARTING..............................................210 EXPLANATION OF SYMBOLS FOR LUBRICATION STANDARD TABLE..............210 EVERY 500 HOURS MAINTENANCE........................................211 EVERY 1000 HOURS MAINTENANCE.......................................219 EVERY 1500 HOURS MAINTENANCE.......................................222 EVERY 2000 HOURS MAINTENANCE.......................................223 SPECIFICATIONS ............................................................230 SPECIFICATIONS.........................................................231 ATTACHMENTS, OPTIONS ......................................................234 ATTACHMENTS AND OPTIONS - GENERAL INFORMATION..........................235 SAFETY FIRST.......................................................235 ATTACHMENT INSTALLATION............................................236 BUCKET WITH HOOK.......................................................237 HOOK CONDITION.....................................................237 PROHIBITED OPERATIONS..............................................237 AIR CONDITIONER........................................................238 CONTROL PANEL AND COMPONENTS.......................................238 AIR CONDITIONER CONTROLS...........................................239 PHENOMENA THAT ARE NOT FAILURES....................................240 AIR CONDITIONER MAINTENANCE........................................241 RADIO..................................................................245 CONTROL PANEL......................................................245 CONTROLS OF RADIO..................................................246 CARE FOR RADIO.....................................................248 WINDSHIELD WASHER......................................................249 WINDSHIELD WASHER OPERATION........................................249 CHECK WINDOW WASHER FLUID LEVEL, ADD FLUID.........................249 MACHINE READY FOR ATTACHMENT...........................................250 LOCATIONS..........................................................250 HYDRAULIC CIRCUIT..................................................256 ATTACHMENT OPERATIONS..............................................258 LONG TERM STORAGE..................................................263 SPECIFICATIONS.....................................................263 OTHER TROUBLE......................................................264 CHANGING MACHINE CONTROL PATTERN (IF PATTERN CHANGE VALVE EQUIPPED)....266 CONTROL PATTERN CHANGE PROCEDURE...................................266 MACHINE CONTROL PATTERNS...........................................267 ATTACHMENT GUIDE.......................................................268 ATTACHMENT COMBINATIONS............................................268 RECOMMENDED ATTACHMENT OPERATIONS......................................269 HYDRAULIC BREAKER..................................................269 INDEX......................................................................274
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