Komatsu HYDRAULIC EXCAVATOR PC3400-11M0 Shop Manual – PDF DOWNLOAD

Description

Komatsu HYDRAULIC EXCAVATOR PC3400-11M0 Shop Manual – PDF DOWNLOAD

DESCRIPTION:

Komatsu HYDRAULIC EXCAVATOR PC3400-11M0 Shop Manual – PDF DOWNLOAD

Serial Number
36301 and up

This manual gives details of the methods of inspection, maintenance and troubleshooting for this machine that must be obeyed in order to use the machine safely. Most accidents are caused by the failure to follow fundamental safety rules for the inspection, maintenance and troubleshooting of machines.

• Read, understand and follow all precautions and warnings in this manual and on the machine before performing inspection, maintenance or troubleshooting. Failure to do so may result in serious injury or death. komatsu cannot predict every circumstance that may involve a potential hazard when the machine is used; Therefore, the safety messages in this manual and on the machine may not include all possible safety precautions.
• If you carry out any inspection, maintenance and troubleshooting under conditions that are not described in this manual, understand that it is your responsibility to take the necessary precautions to ensure safety.
• In no event should you or others engage in prohibited uses or actions described in this manual.  Improper inspection, maintenance and troubleshooting of the machine can be hazardous and could result in; serious injury or death. If you sell the machine, be sure to give this manual to the new owner together with the machine; This manual uses the international units (SI) for units of measurement. For reference, units that have been used in the past are given in ( ).
• The explanations, values, and illustrations in this manual have been prepared based on the latest infomratiLn available as of the date of publication. Continuing improvements in the design of this machine may lead to additional changes that are not reflected in this manual. Consult Komatsu or your Komatsu distributor for the  latest available information concerning your machine or with questions regarding infomration contained in this manual.
• komatsu delivers machines that comply with all applicable regulations and standards of the country to whichV it has been shipped. If the machine has been purchased in another country, it may lack certain safety devices and specifications that are necessary for use in your country.

TABLE OF CONTENTS:

Komatsu HYDRAULIC EXCAVATOR PC3400-11M0 Shop Manual – PDF DOWNLOAD

1 INTRODUCTION 1-1
1 1 FOREWORD 1-2
1 2 RECOMMENDATIONS FOR ENVIRONMENTALLY FRIENDLY OPERATION AND
MAINTENANCE OF HYDRAULIC MINING EXCAVATORS 1-3
1 3 EXPLANATION OF ABBREVIATIONS 1-4
1 4 DIAGRAMS AND ILLUSTRATIONS IN THIS MANUAL 1-5
2 SPECIFICATIONS 2-1
2 1 LIFTING GEARS 2-2
2 2 SAFETY HINTS FOR SLING ACCESSORY 2-4
2 3 STANDARD TIGHTENING TORQUE CHART 2-5
2 4 SPECIAL TIGHTENING TORQUES 2-6
2 5 TORQUE FOR FLANGE JOINTS 2-7
2 6 TIGHTENING TORQUE FOR HYDRAULIC HOSE CONNECTING NUT 2-8
2 7 CONVERSION TABLE 2-9
2 8 BLIND PLUGS 2-15
3 MAIN ASSEMBLY GROUPS 3-1
3 1 GENERAL OVERVIEW 3-2
3 2 SUPERSTRUCTURE 3-4
3 3 MACHINE HOUSE 3-8
3 4 HYDRAULIC OIL TANK 3-10
3 5 HYDRAULIC OIL COOLER 3-12
3 6 FUEL TANK 3-14
3 7 CAB BASE 3-16
3 8 OPERATOR’S CAB 3-18
3 9 AIR CONDITIONING 3-20
3 10 MAIN CONTROL VALVES 3-22
3 11 SLEW GEARBOX 3-24
3 12 UNDERCARRIAGE 3-26
3 13 SLEW RING 3-28
3 14 BACKHOE ATTACHMENT (BHA) 3-30
3 15 SAFETY CIRCUIT 3-32
3 16 COUNTERWEIGHT 3-34
3 17 LUBRICATION SYSTEM (SLS & CLS) 3-36
4 DRIVE 4-1
4 1 PRIME DRIVE ASSEMBLY 4-2
4 2 ENGINE AND PTO MOUNTS 4-4
4 2 1 ENGINE MOUNTS 4-4
4 2 2 TORQUE SUPPORT 4-5
4 3 FLEXIBLE COUPLING 4-6
4 3 1 INFORMATION FOR MAINTENANCE 4-8
4 3 2 COUPLING ELEMENTS 4-9
2 SHOP-10 36301-xD-GB-0
4 3 3 SEPARATION AND ASSEMBLY OF THE COUPLING INNER AND OUTER PART 4-10
4 3 4 OPERATION TROUBLES, CAUSES, AND RECTIFICATION 4-11
4 4 FAN DRIVE AND RADIATOR ASSEMBLY 4-12
4 4 1 FAN MOTOR & FAN ASSEMBLY 4-14
4 4 2 RADIATOR FAN DRIVE 4-16
4 4 3 FAN PUMP 4-18
4 4 4 RADIATOR FAN DRIVE SPEED MEASUREMENT AND
FAN REVERSE FUNCTION 4-20
4 5 PUMP DISTRIBUTOR GEARBOX (PTO) 4-22
4 5 1 PUMP SPLINE LUBRICATION 4-24
4 5 1 1 OIL LEVEL IN THE MAIN PUMP DRIVE SHAFT HOUSING 4-25
4 5 2 PTO LUBRICATION AND COOLING 4-26
4 5 2 1 CHECKS AND ADJUSTMENTS 4-30
4 6 HYDRAULIC PUMPS – LOCATION, DRIVE SPEED AND FLOW RATES 4-34
4 6 1 PUMP DATA 4-36
4 7 AIR FILTER 4-38
5 HYDRAULIC OIL TANK 5-1
5 1 GENERAL LAYOUT 5-2
5 2 HYDRAULIC OIL TANK, LOCATION OF THE ELECTRIC EQUIPMENT 5-4
5 3 SUCTION OIL TANK WITH STRAINERS 5-6
5 4 BYPASS VALVE WITH STRAINER 5-8
5 5 BACK PRESSURE VALVE 5-10
5 6 TRANSFER PUMP 5-12
5 7 RETURN AND LEAK OIL FILTER 5-14
5 8 BREATHER FILTER 5-16
5 9 HYDRAULIC OIL TANK BLEEDING INSTRUCTION 5-18
5 10 RETURN OIL FILTER CHAMBER SIGHT GAUGE 5-22
6 HYDRAULIC OIL COOLING 6-1
6 1 OVERALL VIEW OF THE HYDRAULIC OIL COOLERS 6-2
6 1 1 FAN MOTOR & FAN ASSEMBLY 6-4
6 1 2 OVERALL VIEW OF THE HYDRAULIC OIL COOLER FAN DRIVE CIRCUIT 6-6
6 1 3 BYPASS VALVE 6-8
6 1 4 BYPASS VALVE CONNECTIONS 6-10
6 2 FAN PUMP 6-14
6 3 OVERVIEW OF THE OIL COOLER CIRCUIT 6-16
6 3 1 HYDRAULIC OIL COOLING FAN DRIVE SPEED MEASUREMENT AND
FAN REVERSE FUNCTION 6-17
6 3 2 INSPECTION OF THE COOLER CORE VIBRATION ABSORBERS 6-19
7 CONTROLLING 7-1
7 1 GENERAL LAYOUT PPC LINE 7-2
7 2 VALVE CARTRIDGE BLOCK 7-6
7 3 PILOT PRESSURE SUPPLY 7-8
7 3 1 X1 PILOT PRESSURE CIRCUIT OUTLINE 7-8
SHOP-10 36301-xD-GB-0 3
7 3 2 X2 PILOT PRESSURE CIRCUIT OUTLINE 7-10
7 3 3 PILOT PRESSURE CIRCUIT AT MAIN CONTROL VALVE BLOCKS 7-12
7 3 4 CHECKS AND ADJUSTMENT OF PILOT PRESSURE 7-14
7 4 MAIN CONTROL VALVES DESIGNATION 7-16
7 5 FUNCTION OF THE ELECTRONIC PUMP & BLEED CONTROL SYSTEM 7-20
7 5 1 CONTROLLER SETTING FOR LEVER CONTROL AND ATTACHMENT
TYPE IN THE EXCAVATOR CONFIGURATION 7-22
7 5 2 ELECTRONIC HAND LEVER (JOYSTICK) 7-26
7 6 FOOT PEDAL CONTROL 7-28
7 7 HAND LEVER & FOOT PEDAL MONITORING 7-31
7 7 1 LEVER MONITORING SCREENS (EXAMPLE) 7-32
7 7 2 PPC SIGNAL INFORMATION SCREEN (EXAMPLE) 7-34
7 7 3 SOLENOID VALVE MONITORING PPC CIRCUIT 7-36
7 8 VALVE SOLENOID ADJUSTMENT 7-40
7 8 1 OVERVIEW SOL MIN/MAX CURRENT & ADJUSTMENT RANGE 7-41
7 9 ACCEL & DECEL TIME ADJUSTMENT 7-42
7 9 1 ACCEL & DECEL TIMES 7-42
8 COMPONENTS 8-1
8 1 MAIN CONTROL VALVES OVERVIEW (BHA) 8-2
8 2 MAIN CONTROL VALVE DESIGNATION (FRONT) 8-4
8 3 MAIN CONTROL VALVE DESIGNATION (REAR) 8-6
8 4 MAIN CONTROL VALVES DESIGNATION 8-8
8 5 MAIN CONTROL VALVE 1 AND 2 8-10
8 6 MAIN CONTROL VALVE 3 8-12
8 7 BOOM OPERATION SAMPLE MCV 2 8-14
8 7 1 NEUTRAL POSITION 8-14
8 7 2 BOOM RAISE 8-16
8 7 3 BOOM LOWER 8-18
8 8 SPOOL TYPES 8-20
8 9 MAIN CONTROL VALVES SPOOL FUNCTIONS 8-22
8 9 1 MAIN CONTROL VALVE 1 8-22
8 9 2 MAIN CONTROL VALVE 2 8-24
8 9 3 MAIN CONTROL VALVE 3 8-26
8 10 SLOW RETURN VALVE 8-28
8 11 4/3 DIRECTIONAL SOLENOID VALVES 8-30
8 12 SOLENOID VALVES 8-32
8 12 1 OPERATION OF SOLENOID VALVE AND CHECK VALVE 8-34
8 12 1 1 THE SOLENOID VALVE IS „DE-ENERGIZED“ (CIRCUIT IS BLOCKED) 8-34
8 12 1 2 THE SOLENOID VALVE IS „ENERGIZED“
(THE CIRCUIT IS CONNECTED) 8-34
8 12 1 3 CHECK VALVE (WITH ENGINE STOPPED) 8-34
8 12 1 4 CHECK VALVE (WITH ENGINE RUNNING) 8-34
8 13 SOLENOID VALVE 8-36
8 14 EPC SOLENOID VALVE 8-40
8 15 HIGH-PRESSURE SCREEN 8-42
4 SHOP-10 36301-xD-GB-0
8 16 MAIN RELIEF VALVE 8-44
8 17 SUCTION & SAFETY RELIEF VALVE (SSRV) 8-46
8 18 SUCTION VALVE (SV) 8-48
8 19 LOAD CHECK VALVE 8-50
8 20 VARIABLE BACK PRESSURE VALVE 8-52
8 21 BOOM REGENERATION VALVE 8-54
8 22 HYDRAULIC CYLINDER 8-56
8 22 1 BUCKET CYLINDER 8-56
8 22 2 STICK CYLINDER 8-60
8 22 3 BOOM CYLINDER 8-62
8 22 4 CYLINDER DATA MARKINGS 8-64
9 MAIN HYDRAULIC PUMPS AND PUMP REGULATION 9-1
9 1 GENERAL 9-2
9 1 1 MAIN PUMP AND AUXILIARY PUMP BLEEDING PROCEDURE 9-4
9 1 2 PUMP LOCATIONS AND PUMP DATAS 9-8
9 2 MAIN PUMPS 9-10
9 2 1 HYDRAULIC PUMP TYPE HPV375+375 9-10
9 2 1 1 MAIN PUMP SECTIONAL DRAWINGS 9-12
9 2 2 SERVO VALVE 9-14
9 2 2 1 VC VALVE ⇔ SERVO PISTON 9-15
9 2 2 2 EPC VALVE 9-20
9 2 2 3 SWASH PLATE ANGLE SENSOR OF MAIN PUMP 9-22
9 3 ELECTRONIC PUMP REGULATION SYSTEM 9-24
9 3 1 CUT-OFF FUNCTION 9-26
9 3 2 TEMPERATURE CONTROL 9-27
9 3 2 1 HYDRAULIC OIL TEMPERATURE CHARTS 9-27
9 4 VALVE CONTROLLER (14K303 – 14K305) 9-28
9 5 MONITORING, ERROR INDICATION, ADJUSTMENT 9-30
9 5 1 MONITORING ITEMS OF THE THREE VALVE CONTROLLERS 9-30
9 5 2 ERROR INDICATION OF THE THREE VALVE CONTROLLERS 9-32
9 5 3 ADJUSTABLE PARAMETERS OF THE THREE VALVE CONTROLLERS 9-33
9 6 CHECKS AND ADJUSTMENTS 9-35
9 6 1 ENGINE POWER CHECK 9-35
9 6 2 PUMP CALIBRATION 9-35
9 7 ENGINE SPEED SENSOR (PICK-UP) 9-41
9 7 1 GENERAL 9-42
9 7 2 ENGINE SPEED SENSOR (PICK-UP) ADJUSTMENT 9-42
10 OPERATING HYDRAULICS 10-1
10 1 GENERAL 10-2
10 1 1 3-CIRCUIT HYDRAULIC SYSTEM 10-2
10 2 HYDRAULICS FOR THE ATTACHMENT CYLINDERS 10-4
10 2 1 ELECTRIC / HYDRAULIC FLOWCHART “BOOM UP” (BHA) 10-4
10 2 2 ELECTRIC / HYDRAULIC FLOWCHART “BOOM DOWN” (BHA) 10-6
10 2 3 ELECTRIC / HYDRAULIC FLOWCHART “STICK OUT” (BHA) 10-8
10 2 4 ELECTRIC / HYDRAULIC FLOWCHART “STICK IN” (BHA) 10-10
SHOP-10 36301-xD-GB-0 5
10 2 5 ELECTRIC / HYDRAULIC FLOWCHART “BUCKET FILL” (BHA) 10-12
10 2 6 ELECTRIC / HYDRAULIC FLOWCHART “BUCKET DUMP” (BHA) 10-14
10 2 7 CHECKS & ADJUSTMENTS OF THE MAIN RELIEF VALVE (MRV) 10-16
10 2 8 CHECKS AND ADJUSTMENTS OF THE LOWERING SPEED 10-18
10 2 8 1 CHECKS AND ADJUSTMENTS OF THE LOWERING SPEED –
BOOM (BHA) 10-18
10 2 8 2 CHECKS AND ADJUSTMENTS OF THE LOWERING SPEED –
STICK (BHA) 10-20
10 2 8 3 CHECKS AND ADJUSTMENTS OF THE LOWERING SPEED –
BUCKET FILL (BHA) 10-22
10 2 9 CUSHION FUNCTION 10-24
10 3 HYDRAULICS FOR THE SLEW CIRCUIT 10-36
10 3 1 SLEW CIRCUIT 10-36
10 3 2 SLEW MOTOR 10-38
10 3 3 SLEW GEARBOX 10-40
10 3 4 SLEW PARKING BRAKE 10-42
10 3 4 1 BLEEDING THE PARKING BRAKE 10-44
10 3 5 SLEW BRAKE VALVE 10-46
10 3 6 DOUBLE STAGE VALVE (DSV) 10-48
10 3 7 ELECTRIC / HYDRAULIC FLOWCHART “SLEW LEFT” 10-50
10 3 8 ELECTRIC / HYDRAULIC FLOWCHART “SLEW RIGHT” 10-52
10 3 9 CHECKS FOR THE SLEW CIRCUIT 10-54
10 3 9 1 CHECK SLEW SPEED 10-54
10 3 9 2 CHECKS OF DOUBLE STAGE VALVE (DSV) 10-56
10 3 9 3 ADJUSTMENTS OF DOUBLE STAGE VALVE (HIGH / LOW STAGE) 10-64
10 3 9 4 CHECKS OF THE SLEW DYNAMIC BRAKE PRESSURE 10-66
10 3 10 SLEW PARKING BRAKE RELEASE FUNCTION CHECK 10-68
10 4 HYDRAULICS FOR THE TRAVEL SYSTEM 10-70
10 4 1 TRAVEL CIRCUIT 10-70
10 4 2 TRAVEL MOTOR 10-74
10 4 3 ROTARY JOINT 10-76
10 4 4 TRAVEL GEARBOX 10-78
10 4 4 1 TRAVEL GEARBOX 10-78
10 4 5 TRAVEL PARKING BRAKE 10-80
10 4 5 1 TRAVEL PARKING BRAKE 10-80
10 5 TRAVEL BRAKE VALVE 10-84
10 5 1 ELECTRIC / HYDRAULIC FLOWCHART “TRAVEL FORWARD” 10-86
10 5 2 ELECTRIC / HYDRAULIC FLOWCHART “TRAVEL BACKWARDS” 10-88
10 5 3 CHECKS AND ADJUSTMENTS 10-90
10 5 3 1 CHECKS AND ADJUSTMENTS FOR THE TRAVEL CIRCUIT 10-90
10 5 3 2 FUNCTION CHECK FOR THE TRAVEL PARKING BRAKE 10-94
11 HYDRAULIC TRACK TENSIONING SYSTEM 11-1
11 1 GENERAL 11-2
11 2 FUNCTIONAL DESCRIPTION 11-4
11 2 1 VALVE CARTRIDGE BLOCK 11-6
11 2 2 ROTARY JOINT 11-8
11 2 3 TRACK TENSIONING VALVE BLOCK 11-10
11 2 4 ACCUMULATOR SECOND STAGE 11-12
6 SHOP-10 36301-xD-GB-0
11 2 5 ACCUMULATOR FIRST STAGE 11-14
11 2 6 TRACK TENSIONING CYLINDER 11-16
11 3 TENSIONING CYLINDER 11-17
11 4 DOUBLE STAGE VALVE 11-18
11 5 CHECKS / ADJUSTMENTS 11-20
12 ACCESS STAIRWAY, HYDRAULICALLY OPERATED 12-1
12 1 GENERAL 12-2
12 2 FUNCTION OF THE HYDRAULICALLY OPERATED ACCESS STAIRWAY 12-4
12 3 HYDRAULIC SCHEMATIC STAIRWAY MOVEMENT 12-9
13 CENTRAL REFILLING SYSTEM (SERVICE ARM) 13-1
13 1 GENERAL 13-2
13 2 SERVICE ARM CONNECTIONS 13-4
13 3 REFILLING SYSTEM LAYOUT 13-5
13 4 GREASE REFILL AND AUTO STOP FUNCTION 13-6
13 5 FUNCTION 13-8
14 SYMBOL EXPLANATION OF HYDRAULIC DIAGRAM 14-1
14 1 REFERENCE CODE OF THE HYDRAULIC COMPONENTS 14-2
14 1 1 AREA CODE 14-2
14 1 2 COMPONENT IDENTIFYING LETTER 14-4
14 2 HYDRAULIC SYMBOLS 14-5
14 2 1 LINES, UNIONS 14-5
14 2 2 COMPONENTS, VALVES 14-6
14 2 3 SENSORS 14-7
14 2 4 VALVES, VALVE COMPONENTS 14-7
14 2 5 PUMP, MOTOR, CYLINDER 14-11
15 SYMBOL EXPLANATION ELECTRIC WIRING DIAGRAM 15-1
15 1 REFERENCE CODE OF THE ELECTRICAL COMPONENTS 15-2
15 1 1 AREA CODE 15-3
15 1 2 COMPONENT IDENTIFYING LETTER 15-4
15 2 CABLE AND CONNECTOR MARKING 15-6
15 3 CABLE COLOR IDENTIFICATION 15-8
16 MONITORING & CONTROL SYSTEM 16-1
16 1 GENERAL 16-2
16 1 1 MONITORING & CONTROL SYSTEM – OVERVIEW 16-2
16 1 2 CONTROLLER SYSTEM OVERVIEW PC3400-11M0 16-4
16 1 3 INTERFACE CONNECTION 16-6
16 1 4 GENERAL DESCRIPTION 16-8
16 2 MACHINE MONITOR – OPERATOR LEVEL 16-10
16 2 1 MAIN GAUGE SCREENS 16-12
16 2 2 OPERATOR MENUS / TABS / FUNCTIONS OF KEYS F1 F6 16-18
16 2 2 1 OPERATOR MENU: ECO GUIDANCE – OPERATION RECORDS 16-20
SHOP-10 36301-xD-GB-0 7
16 2 2 2 OPERATOR MENU: ECO GUIDANCE –
AVERAGE FUEL CONSUMPTION LOGS 16-22
16 2 2 3 OPERATOR MENU: MACHINE SETTINGAUTO
LOW IDLE SETTING 16-24
16 2 2 4 OPERATOR MENU: MACHINE SETTING –
RESET TRUCK COUNTER 16-26
16 2 2 5 OPERATOR MENU: MAINTENANCE 16-28
16 2 2 6 RESET OF ’REMAINING TIME’ TILL NEXT
MAINTENANCE INTERVAL 16-30
16 2 2 7 USAGE LIMITATION 16-31
16 2 2 8 OPERATOR MENU: MONITOR SETTING – SCREEN ADJUSTMENT 16-34
16 2 2 9 OPERATOR MENU: MONITOR SETTING – CALENDER 16-36
16 2 2 10 OPERATOR MENU: MONITOR SETTING – TIME 16-38
16 2 2 11 OPERATOR MENU: MONITOR SETTING – 12H/24H MODE 16-40
16 2 2 12 OPERATOR MENU: MONITOR SETTING – DAYLIGHT SAVING TIME 16-42
16 2 2 13 OPERATOR MENU: MONITOR SETTING – LANGUAGE 16-44
16 3 ERROR AND STATUS INDICATION ON THE OPERATOR LEVEL 16-46
16 3 1 PROMPTS (STATUS INDICATIONS) 16-46
16 3 2 LOCK LEVER LOCKED AUTOMATICALLY 16-48
16 3 3 CAUTIONS 16-50
16 3 4 EMERGENCY SHUTDOWN SCREEN 16-52
16 3 5 FAULT LEVELS FOR ERROR MESSAGES 16-54
16 3 6 ACTION CODE LEVEL L01 16-55
16 3 7 ACTION CODE LEVEL L02 16-56
16 3 8 ACTION CODE LEVEL L03 16-57
16 3 9 ACTION CODE LEVEL L04 16-58
16 3 10 ERROR LIST 16-59
16 3 11 FAILURE CODES WITHOUT MONITOR INDICATION 16-60
16 3 12 ADDITIONAL TEXT INFORMATION FOR ACTION CODES 16-60
16 4 TABLE OF FAILURE CODES 16-61
16 5 TABLE OF C-CODES – DIESEL ENGINE TIER2 16-92
16 6 FLOW CHARTS OF MACHINE MONITOR SCREENS 16-109
16 6 1 FLOW CHART OPERATOR LEVEL 16-109
16 6 2 FLOW CHART SERVICE LEVEL 16-110
16 7 MACHINE MONITOR 16-111
16 7 1 ENTERING THE SERVICE LEVEL 16-111
16 7 2 SOFTKEY SYMBOLS (F1 F6) ON THE SERVICE LEVEL 16-113
16 7 3 SERVICE MENU SELECTION SCREENS 16-114
16 8 SERVICE MENU – ITEM 01 MONITORING / CUSTOM 16-115
16 8 1 MONITORING LIST FOR: ENG CONTROLLER 16-115
16 8 2 MONITORING LIST FOR: VALVE M CONTROLLER 16-117
16 8 3 MONITORING LIST FOR: VALVE 1 CONTROLLER 16-121
16 8 4 MONITORING LIST FOR: VALVE 2 CONTROLLER 16-124
16 8 5 MONITORING LIST FOR: VALVE 3 CONTROLLER 16-127
16 8 6 MONITORING LIST FOR: MON (MONITOR) 16-130
16 8 7 MONITORING LIST FOR: KOM PLS (K+ CONTROLLER) 16-132
16 8 8 HOW TO PERFORM THE MONITORING FUNCTION 16-135
16 9 SERVICE MENU – ITEM 02 PM CLINIC 16-137
16 9 1 PM CLINIC (GENERAL) 16-137
8 SHOP-10 36301-xD-GB-0
16 9 2 PM CLINIC (POWER CHECK) 16-138
16 9 3 FUNCTIONS OF PM CLINIC (POWER CHECK) 16-139
16 10SERVICE MENU – ITEM 03 ABNORMALITY RECORD 16-140
16 10 1 RESET ERROR MESSAGES 16-142
16 11SERVICE MENU – ITEM 04 MAINTENANCE RECORD 16-143
16 12SERVICE MENU – ITEM 05 MAINTENANCE MODE SETTING 16-144
16 13SERVICE MENU – ITEM 06 SNAP SHOT 16-146
16 14SERVICE MENU – ITEM 07 PHONE NUMBER ENTRY 16-147
16 15SERVICE MENU – ITEM 08 DEFAULT 16-148
16 16SERVICE MENU – ITEM 09 UNIT 16-150
16 17SERVICE MENU – ITEM 10 ADJUSTMENT 16-151
16 17 1 ADJUSTMENTS FOR: VALVE M CONTROLLER 16-151
16 17 2 ACCEL & DECEL TIMES 16-156
16 17 3 ADJUSTMENTS FOR: VALVE 1 CONTROLLER 16-157
16 17 4 ADJUSTMENTS FOR: VALVE 2 CONTROLLER 16-159
16 17 5 ADJUSTMENTS FOR: VALVE 3 CONTROLLER 16-162
16 17 6 ADJUSTMENTS FOR: MON (MONITOR) 16-163
16 18SERVICE MENU – ITEM 11 MACHINE CONFIGURATION 16-164
16 18 1 DETAILS OF EXCAVATOR CONFIGURATION FOR PC3400-11M0 16-165
16 18 2 CHANGING LEVER CONTROL FROM EURO TO KG 16-166
16 18 2 1 CHANGING LEVER CONTROL FROM KG TO EURO 16-167
16 18 3 CHANGING ATTACHMENT TYPE FROM FSA TO BHA 16-168
16 18 4 IN CASE OF PROBLEMS DURING CHANGING PROCEDURE
FOR LEVER CONTROL OR ATTACHMENT TYPE 16-169
16 18 5 HYDRAULIC OIL & PTO GEAR OIL DEFINITION TABLES 16-170
16 18 5 1 HYDRAULIC OIL TEMPERATURE CHARTS 16-170
16 18 5 2 PTO GEAR OIL TEMPERATURE CHARTS 16-170
16 19SERVICE MENU: ITEM 12 FAN REVERSE MODE 16-171
16 20SERVICE MENU: ITEM 13 CYLINDER CUSHION CONTROL CALIBRATION 16-173
16 21SERVICE MENU: ITEM 14 PUMP CALIBRATION 16-175
16 21 1 ALL PUMP SWASH PLATE SENSOR CALIBRATION 16-176
16 21 2 PUMP I-Q AUTOMATIC CALIBRATION 16-177
16 21 3 IN CASE OF PROBLEMS 16-180
16 22AUTOMATIC ENGINE SPEED CONTROL 16-181
16 22 1 AUTO-DECELERATION MODE 16-181
16 22 2 AUTO LOW IDLE MODE 16-181
16 23KOMTRAX PLUS CONTROLLER (UM600) 16-182
16 24CR720 CONTROLLER 16-184
16 24 1 LOCATION OF CR720 CONTROLLERS 16-184
16 25CONTROLLER REPLACEMENT PROCEDURE 16-186
16 25 1 SEQUENCE OF THE CONTROLLER REPLACEMENT PROCEDURE 16-186
16 25 2 AFTER CONTROLLER REPLACEMENT 16-187
16 25 3 CONTROLLER LOCATION 16-188
17 LUBRICATION SYSTEM 17-1
17 1 LUBRICATION SYSTEM (SLS & CLS) 17-2
17 1 1 GENERAL DESCRIPTION 17-3
SHOP-10 36301-xD-GB-0 9
17 2 BASIC FUNCTION OF THE LUBRICATION SYSTEMS 17-4
17 3 GREASE REFILL AND AUTO STOP FUNCTION 17-6
17 4 LUBRICATION SYSTEM (CLS & SLS) 17-8
17 4 1 LUBRICATION PUMP STATION 17-8
17 4 2 ADDITIONAL INFORMATION ON THE SLS 17-10
17 4 3 MANUAL LUBE ACTIVATION 17-10
17 5 LUBRICATION CYCLE 17-11
17 5 1 OPERATION AND CONTROL 17-11
17 5 2 LUBRICATION CYCLE – PROCESSING 17-12
17 5 3 TIME SEGMENTS & SWITCH POINTS OF A LUBRICATION CYCLE 17-13
17 5 4 KOMTRAX PLUS PAUSE TIME SETTINGS 17-14
17 5 4 1 MANUAL LUBRICATION MODE 17-14
17 5 4 2 REDUCED PAUSE TIME FOR SERVICE 17-14
17 6 HYDRAULICALLY DRIVEN LUBE PUMP 17-16
17 7 LUBRICANT INJECTORS 17-18
17 7 1 TIGHTENING TORQUES FOR FITTINGS AT GREASE INJECTORS 17-19
17 7 2 DESCRIPTION 17-20
17 7 3 ADJUSTMENT OF THE LUBRICANT OUTPUT 17-20
17 7 4 OPERATION PRINCIPLE OF LUBRICANT INJECTORS 17-22
17 7 4 1 FUNCTION DESCRIPTION 17-24
17 7 5 CONNECTION OF ONE OR MORE SL-V INJECTORS 17-26
17 8 VENT VALVE 17-28
17 8 1 VENT VALVE DESCRIPTION 17-29
17 9 LUBRICANT LEVEL SENSORS 17-30
17 10COMMISSIONING 17-32
17 10 1 COMMISSIONING OF THE CLS LUBRICATION SYSTEM 17-32
17 10 2 FINE ADJUSTMENT 17-32
17 10 3 COMMISSIONING OF THE SLS LUBRICATION SYSTEM 17-34
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