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Komatsu Hydraulic Excavator PC40MRx-1, 45MRx-1 Operator & Maintenance Manual SN 5501, 3001 and up – PDF DOWNLOAD
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Komatsu Hydraulic Excavator PC40MRx-1, 45MRx-1 Operator & Maintenance Manual
Book Code : SEAM043006T
SERIAL NUMBERS
- PC40MRx-5501 and up
- PC45MRx-3001 and up
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Description
Komatsu Hydraulic Excavator PC40MRx-1, 45MRx-1 Operator & Maintenance Manual
FILE DETAILS:
Komatsu Hydraulic Excavator PC40MRx-1, 45MRx-1 Operator & Maintenance Manual
Size : 6.43 MB
Format : PDF
Language : English
Number of Pages :249 Pages
KOMATSU HYDRAULIC EXCAVATOR PC40MRX-1, 45MRX-1 OPERATOR & MAINTENANCE MANUAL SN 5501, 3001 AND UP – PDF DOWNLOAD:
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
Komatsu Hydraulic Excavator PC40MRx-1, 45MRx-1 Operator & Maintenance Manual
FOREWORD:
This manual provides rules and guidelines which will help you use this machine safely and effectively. The precautions in this manual must be followed at all times when performing operation and maintenance. Most accidents are caused by the failure to follow fundamental safety rules forthe operation and maintenance of machines. Accidents can be prevented by knowing beforehand conditions that may cause hazard when performing operation and maintenance.
TABLE OF CONTENTS:
Komatsu Hydraulic Excavator PC40MRx-1, 45MRx-1 Operator & Maintenance Manual
COVER........................................................................... 1 FOREWORD........................................................................ 2 FOREWORD.................................................................... 3 SAFETY INFORMATION.......................................................... 6 INTRODUCTION................................................................ 8 DIRECTIONS OF MACHINE................................................... 8 PRODUCT INFORMATION......................................................... 9 MACHINE SERIAL NUMBER PLATE AND ITS LOCATION............................ 9 ENGINE SERIAL NUMBER PLATE AND ITS LOCATION............................. 9 EMISSION CONTROL INFORMATION LABEL AND ITS LOCATION..................... 10 SERVICE METER LOCATION.................................................. 10 YOUR MACHINE SERIAL NUMBERS AND DISTRIBUTOR............................. 11 CONTENTS........................................................................ 12 SAFETY.......................................................................... 16 SAFETY INFORMATION.......................................................... 17 SAFETY LABELS............................................................... 19 LOCATION OF SAFETY LABELS............................................... 20 SAFETY LABELS........................................................... 21 SAFETY INFORMATION.......................................................... 27 SAFETY RULES............................................................ 27 IF ABNORMALITIES ARE FOUND.............................................. 27 WORKING WEAR AND PERSONAL PROTECTIVE ITEMS.............................. 27 FIRE EXTINGUISHER AND FIRST AID KIT..................................... 27 SAFETY EQUIPMENT........................................................ 27 KEEP MACHINE CLEAN...................................................... 28 KEEP OPERATOR'S COMPARTMENT CLEAN....................................... 28 LEAVING OPERATOR'S SEAT WITH LOCK....................................... 28 HANDRAILS AND STEPS..................................................... 29 MOUNTING AND DISMOUNTING................................................ 29 NO PERSONS ON ATTACHMENTS............................................... 29 DO NOT GET CAUGHT IN ARTICULATED PORTION................................ 29 BURN PREVENTION......................................................... 30 FIRE PREVENTION AND EXPLOSION PREVENTION................................ 30 ACTION IF FIRE OCCURS................................................... 31 WINDSHIELD WASHER FLUID................................................. 31 FALLING OBJECTS,FLYING OBJECTS AND INTRUDING OBJECTS PREVENTION......... 31 ATTACHMENT INSTALLATION................................................. 32 ATTACHMENT COMBINATIONS................................................. 32 CAB WINDOW GLASSES...................................................... 32 UNAUTHORIZED MODIFICATIONS.............................................. 32 SAFETY AT JOBSITE....................................................... 32 WORKING ON LOOSE GROUND................................................. 32 DISTANCE TO HIGH VOLTAGE CABLES......................................... 33 ENSURE GOOD VISIBILITY.................................................. 33 VENTILATION FOR ENCLOSED AREA........................................... 33 SIGNALMAN'S SIGNAL AND SIGNS............................................ 34 EMERGENCY EXIT FROM OPERATOR'S CAB...................................... 34 ASBESTOS DUST HAZARD PREVENTION......................................... 34 SAFETY MACHINE OPERATION.................................................... 35 STARTING ENGINE......................................................... 35 CHECKS BEFORE STARTING ENGINE....................................... 35 SAFETY RULES FOR STARTING ENGINE.................................... 35 STARTING ENGINE IN COLD WEATHER..................................... 36 OPERATION............................................................... 37 CHECKS BEFORE OPERATION............................................. 37 SAFETY RULES FOR CHANGING MACHINE DIRECTIONS........................ 37 SAFETY RULES FOR TRAVELING.......................................... 38 TRAVELING ON SLOPES................................................. 39 OPERATIONS ON SLOPES................................................ 40 PROHIBITED OPERATIONS............................................... 40 OPERATIONS ON SNOW.................................................. 41 PARKING MACHINE..................................................... 42 TRANSPORTATION.......................................................... 43 LOADING AND UNLOADING............................................... 43 SHIPPING THE MACHINE................................................ 43 BATTERY................................................................. 44 BATTERY HAZARD PREVENTION........................................... 44 STARTING ENGINE WITH BOOSTER CABLES................................. 45 TOWING.................................................................. 46 SAFETY RULES FOR TOWING............................................. 46 LIFTING OBJECTS WITH BUCKET............................................. 47 SAFETY RULES FOR LIFTING OBJECTS.................................... 47 SAFETY MAINTENANCE INFORMATION.............................................. 48 WARNING TAG............................................................. 48 KEEP WORK PLACE CLEAN AND TIDY.......................................... 48 APPOINT LEADER WHEN WORKING WITH OTHERS................................. 48 STOP ENGINE BEFORE CARRYING OUT MAINTENANCE............................. 48 TWO WORKERS FOR MAINTENANCE WHEN ENGINE IS RUNNING...................... 49 PROPER TOOLS............................................................ 50 PERSONNEL............................................................... 50 ATTACHMENTS............................................................. 50 WORK UNDER THE MACHINE.................................................. 50 NOISE................................................................... 50 WHEN USING HAMMER....................................................... 51 WELDING WORKS........................................................... 51 REMOVING BATTERY TERMINALS.............................................. 51 SAFETY FIRST WHEN USING HIGH-PRESSURE GREASE TO ADJUST TRACK TENSION.... 51 DO NOT DISASSEMBLE RECOIL SPRINGS....................................... 51 SAFETY RULES FOR HIGH-PRESSURE OIL...................................... 52 SAFETY HANDLING HIGH-PRESSURE HOSES..................................... 52 WASTE MATERIALS......................................................... 52 AIR CONDITIONER MAINTENANCE............................................. 52 COMPRESSED AIR.......................................................... 53 PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS........................... 53 OPERATION....................................................................... 54 MACHINE VIEW ILLUSTRATIONS.................................................. 55 OVERALL MACHINE VIEW.................................................... 55 CONTROLS AND GAUGES..................................................... 56 DETAILED CONTROLS AND GAUGES................................................ 57 MONITORING SYSTEM....................................................... 57 SWITCHES................................................................ 62 CONTROL LEVERS AND PEDALS............................................... 65 WINDSHIELD.............................................................. 70 SLIDING DOOR............................................................ 74 SLIDING WINDOW.......................................................... 74 REAR WINDOW............................................................. 75 EMERGENCY ESCAPE HAMMER................................................. 76 CAP WITH LOCK........................................................... 77 ENGINE HOOD............................................................. 78 MUD COVER............................................................... 79 FUSE ................................................................... 80 BLOCK FUSE.............................................................. 80 AUXILIARY ELECTRIC POWER................................................ 81 OPERATION MANUAL STORAGE................................................ 81 TOOL BOX................................................................ 81 GREASE PUMP HOLDER...................................................... 82 ASHTRAY................................................................. 82 MACHINE OPERATIONS AND CONTROLS............................................. 83 BEFORE STARTING ENGINE.................................................. 83 STARTING ENGINE......................................................... 97 AFTER STARTING ENGINE...................................................100 STOPPING THE ENGINE.....................................................103 CHECK AFTER SHUT OFF ENGINE.............................................103 MACHINE OPERATION.......................................................104 STEERING THE MACHINE....................................................108 SWINGING................................................................110 WORK EQUIPMENT CONTROLS AND OPERATIONS..................................111 PROHIBITED OPERATIONS...................................................113 GENERAL OPERATION INFORMATION...........................................115 TRAVELING ON SLOPES.....................................................117 ESCAPE FROM MUD.........................................................119 RECOMMENDED APPLICATIONS................................................120 BUCKET REPLACEMENT......................................................122 PARKING MACHINE.........................................................123 MACHINE INSPECTION AFTER DAILY WORK.....................................124 LOCKING.................................................................124 RUBBER SHOES AND ROAD LINERS............................................125 TRANSPORTATION..............................................................130 TRANSPORTATION PROCEDURE................................................130 LOADING AND UNLOADING WITH TRAILER......................................130 LIFTING MACHINE.........................................................135 COLD WEATHER OPERATION......................................................137 COLD WEATHER OPERATION INFORMATION......................................137 CAB HEATER IN COLD WEATHER..............................................138 AFTER DAILY WORK COMPLETION.............................................139 AFTER COLD WEATHER SEASON...............................................139 LONG TERM STORAGE...........................................................140 BEFORE STORAGE..........................................................140 DURING STORAGE..........................................................140 AFTER STORAGE...........................................................140 TROUBLES AND ACTIONS........................................................141 RUNNING OUT OF FUEL.....................................................141 PHENOMENA THAT ARE NOT FAILURES.........................................141 TOWING THE MACHINE......................................................142 SEVERE JOB CONDITION....................................................142 DISCHARGED BATTERY......................................................143 OTHER TROUBLE...........................................................146 MAINTENANCE.....................................................................149 MAINTENANCE INFORMATION.....................................................150 LUBRICANTS, COOLANT AND FILTERS.............................................152 HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC..................152 ELECTRIC SYSTEM MAINTENANCE.............................................154 WEAR PARTS..................................................................155 WEAR PARTS LIST.........................................................155 LUBRICANTS, FUEL AND COOLANT SPECIFICATIONS.................................156 TIGHTENING TORQUE SPECIFICATIONS............................................160 TIGHTENING TORQUE LIST..................................................160 SAFETY CRITICAL PARTS.......................................................161 SAFETY CRITICAL PARTS LIST..............................................161 MAINTENANCE SCHEDULE........................................................162 MAINTENANCE SCHEDULE CHART..............................................162 MAINTENANCE INTERVAL FOR HYDRAULIC BREAKER..............................163 MAINTENANCE PROCEDURE.......................................................164 INITIAL 250 HOURS MAINTENANCE (ONLY AFTER THE FIRST 250 HOURS)..........164 WHEN REQUIRED...........................................................165 CHECK,CLEAN AND REPLACE AIR CLEANER ELEMENT.........................165 CLEAN INSIDE OF COOLING SYSTEM......................................167 CLEAN WATER SEPARATOR ELEMENT.......................................170 DRAIN WATER AND SEDIMENT FROM FUEL TANK.............................170 CHECK AND TIGHTEN TRACK SHOE BOLTS..................................171 CHECK AND ADJUST TRACK TENSION......................................172 CHECK,RUBBER SHOES OR ROAD LINERS...................................174 CHECK AND ADJUST RUBBER SHOE TENSION................................176 REPLACE RUBBER SHOES................................................178 REPLACE ROAD LINERS.................................................180 CHANGE ROAD LINER OR STEEL SHOES TO RUBBER SHOES....................181 REPLACE BUCKET TEETH................................................182 CHECK WINDOW WASHER FLUID LEVEL,ADD FLUID...........................185 CHECK,CLEAN AND LUBRICATE CAB SLIDE DOOR RAIL AND ROLLER............186 BLEEDING AIR FROM HYDRAULIC SYSTEM..................................187 CHECK BEFORE STARTING...................................................188 EVERY 100 HOURS MAINTENANCE.............................................189 LUBRICATING.........................................................189 EVERY 250 HOURS MAINTENANCE.............................................190 REPLACE ENGINE OIL IN ENGINE OIL PAN................................190 REPLACE HYDRAULIC FILTER ELEMENT....................................191 CHECK AND ADJUST COOLING FAN BELT TENSION...........................192 CHECK LEVEL OF BATTERY ELECTROLYTE..................................194 EVERY 500 HOURS MAINTENANCE.............................................196 REPLACE ENGINE OIL FILTER CARTRIDGE.................................196 REPLACE FUEL FILTER ELEMENT.........................................197 CHECK OIL LEVEL IN FINAL DRIVE CASE,ADD OIL.........................198 LUBRICATING.........................................................199 CLEAN AND INSPECT RADIATOR FINS AND OIL COOLER FINS.................200 EVERY 1000 HOURS MAINTENANCE............................................201 CHANGE OIL IN FINAL DRIVE CASE......................................201 CHECK ENGINE VALVE CLEARANCE,ADJUST.................................201 EVERY 2000 HOURS MAINTENANCE............................................202 CHANGE OIL IN HYDRAULIC TANK,CLEAN STRAINER.........................202 CHECK ALTERNATOR,STARTING MOTOR.....................................203 SPECIFICATIONS..................................................................204 SPECIFICATIONS..............................................................205 ATTACHMENTS, OPTIONS............................................................208 ATTACHMENTS AND OPTIONS-GENERAL INFORMATION.................................209 SAFETY FIRST............................................................209 ATTACHMENT INSTALLATION.................................................210 BUCKET WITH HOOK............................................................211 HOOK CONDITION..........................................................211 PROHIBITED OPERATIONS...................................................211 AIR CONDITIONER.............................................................212 CONTROL PANEL AND COMPONENTS............................................212 AIR CONDITIONER CONTROLS................................................214 AIR CONDITIONER MAINTENANCE.............................................215 DEFROSTER CONTROLS..........................................................220 CONTROL PANEL...........................................................220 MACHINE READY FOR ATTACHMENT................................................222 LOCATIONS...............................................................222 HYDRAULIC CIRCUIT.......................................................224 ATTACHMENT OPERATIONS...................................................225 LONG TERM STORAGE.......................................................227 CHANGING MACHINE CONTROL PATTERN(IF PATTERN CHANGE VALVE EQUIPPED)..........228 CONTROL PATTERN CHANGE PROCEDURE........................................228 MACHINE CONTROL PATTERNS................................................229 TELESCOPIC ARM..............................................................230 EXTENSION AND RETRACTION OF ARM.........................................230 PRECAUTIONS IN USE......................................................232 MAINTENANCE PROCEDURE...................................................235 SPECIFICATIONS..........................................................236 POWER ANGLE,POWER TILT BLADE................................................238 BLADE CONTROL LEVER.....................................................238 EVERY 100 HOURS SERVICE.................................................239 EVERY 500 HOURS SERVICE.................................................240 WEAR PARTS LIST.........................................................240 SPECIFICATIONS..........................................................240 ATTACHMENT GUIDE............................................................241 ATTACHMENT COMBINATIONS.................................................241 RECOMMENDED ATTACHMENT OPERATIONS...........................................242 HYDRAULIC BREAKER.......................................................242 INDEX...........................................................................247
PLEASE NOTE:
- This is the SAME exact manual used by your dealers to fix your vehicle.
- The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
- Any queries / doubts regarding your purchase, please feel free to contact [email protected]
