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Komatsu Hydraulic Excavator PC60-7 Operator & Maintenance Manual SN 59597 and up – PDF DOWNLOAD
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Komatsu Hydraulic Excavator PC60-7 Operator & Maintenance Manual
SERIAL NUMBERS PC60-59597 and up
Book Code : SEAM034104T
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Description
Komatsu Hydraulic Excavator PC60-7 Operator & Maintenance Manual
FILE DETAILS:
Komatsu Hydraulic Excavator PC60-7 Operator & Maintenance Manual
Size: 9.16 MB
Fomat: PDF
language: English
Brand: Komatsu
Type of machine: Hydraulic Excavator
Type of document: Operator & Maintenance Manual
Model: PC60-7
Serial: 59597 and up
Number of Page: 281
KOMATSU HYDRAULIC EXCAVATOR PC60-7 OPERATOR & MAINTENANCE MANUAL SN 59597 AND UP – PDF DOWNLOAD:
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
Komatsu Hydraulic Excavator PC60-7 Operator & Maintenance Manual
FOREWORD:
This manual provides rules and guidelines which will help you use this machine safely and effectively. The precautions in this manual must be followed at all times when performing operation and maintenance. Most accidents are caused by the failure to follow fundamental safety rules forthe operation and maintenance of machines. Accidents can be prevented by knowing beforehand conditions that may cause hazard when performing operation and maintenance.
TABLE OF CONTENTS:
Komatsu Hydraulic Excavator PC60-7 Operator & Maintenance Manual
COVER............................................................................................ 1 FOREWORD......................................................................................... 2 FOREWORD..................................................................................... 3 SAFETY INFORMATION........................................................................... 6 INTRODUCTION................................................................................. 8 DIRECTIONS OF MACHINE.................................................................... 8 PRODUCT INFORMATION.......................................................................... 9 MACHINE SERIAL NUMBER PLATE AND ITS LOCATION............................................. 9 ENGINE SERIAL NUMBER PLATE AND ITS LOCATION.............................................. 9 SERVICE METER LOCATION................................................................... 10 YOUR MACHINE SERIAL NUMBERS AND DISTRIBUTOR.............................................. 10 CONTENTS......................................................................................... 11 SAFETY........................................................................................... 15 SAFETY INFORMATION........................................................................... 16 WARNING LABELS AND PICTOGRAMS................................................................ 18 WARNING LABELS AND PICTOGRAMS-LOCATION................................................... 19 WARNING LABELS AND PICTOGRAMS-ACTUAL..................................................... 20 SAFETY INFORMATION........................................................................... 24 SAFETY RULES............................................................................. 24 IF ABNORMALITIES ARE FOUND............................................................... 24 WORKING WEAR AND PERSONAL PROTECTIVE ITEMS............................................... 24 FIRE EXTINGUISHER AND FIRST AID KIT...................................................... 24 SAFETY EQUIPMENT......................................................................... 25 KEEP MACHINE CLEAN....................................................................... 25 KEEP OPERATOR'S COMPARTMENT CLEAN........................................................ 25 LEAVING OPERATOR'S SEAT WITH LOCK........................................................ 25 HANDRAILS AND STEPS...................................................................... 26 MOUNTING AND DISMOUNTING................................................................. 27 NO PERSONS ON ATTACHMENTS................................................................ 27 BURN PREVENTION.......................................................................... 27 FIRE PREVENTION AND EXPLOSION PREVENTION................................................. 28 ACTION IF FIRE OCCURS.................................................................... 29 WINDSHIELD WASHER FLUID.................................................................. 29 FALLING OBJECTS,FLYING OBJECTS AND INTRUDING OBJECTS PREVENTION.......................... 29 ATTACHMENT INSTALLATION.................................................................. 29 ATTACHMENT COMBINATIONS.................................................................. 30 CAB WIDOW GLASSES........................................................................ 30 UNAUTHORIZED MODIFICATIONS............................................................... 30 SAFETY AT JOBSITE........................................................................ 30 WORKING ON LOOSE GROUND.................................................................. 30 DISTANCE TO HIGH VOLTAGE CABLES.......................................................... 31 ENSURE GOOD VISIBILITY................................................................... 31 VENTILATION FOR ENCLOSED AREA............................................................ 32 SIGNALMAN'S SIGNAL AND SIGNS............................................................. 32 EMERGENCY EXIT FROM OPERATOR'S CAB....................................................... 32 ASBESTOS DUST HAZARD PREVENTION.......................................................... 32 SAFETY MACHINE OPERATION..................................................................... 33 BEFORE STARTING ENGINE................................................................... 33 CHECKS BEFORE STARTING ENGINE........................................................ 33 SAFETY RULES FOR STARTING ENGINE..................................................... 34 STARTING ENGINE IN COLD WEATHER...................................................... 34 AFTER STARTING ENGINE.................................................................... 35 CHECKS AFTER STARTING ENGINE......................................................... 35 SAFETY RULES FOR CHANGING MAHCINE DIRECTIONS......................................... 35 SAFETY RULES FOR TRAVELING........................................................... 36 TRAVELING ON SLOPES.................................................................. 37 OPERATIONS ON SLOPES................................................................. 38 PROHIBITED OPERATIONS................................................................ 38 OPERATIONS ON SNOW................................................................... 39 PARKING MACHINE...................................................................... 40 TRANSPORTATION........................................................................... 41 LOADING AND UNLOADING................................................................ 41 SHIPPING THE MACHINE................................................................. 42 BATTERY.................................................................................. 43 BATTERY HAZARD PREVENTION............................................................ 43 STARTING ENGINE WITH BOOSTER CABLES.................................................. 44 TOWING................................................................................... 45 SAFETY RULES FOR TOWING.............................................................. 45 LIFTING OBJECTS WITH BUCKET.............................................................. 46 SAFETY RULES FOR LIFTING OBJECTS..................................................... 46 SAFETY MAINTENANCE INFORMATION............................................................... 47 WARING TAG............................................................................... 47 KEEP WORK PLACE CLEAN AND TIDY........................................................... 47 APPOINT LEADER WHEN WORKING WITH OTHERS.................................................. 47 STOP ENGINE BEFORE CARRYING OUT MAINTENANCE.............................................. 48 TWO WORKERS FOR MAINTENANCE WHEN ENGINE IS RUNNING....................................... 49 PROPER TOOLS............................................................................. 49 ACCUMULATOR.............................................................................. 49 PERSONNEL................................................................................ 50 ATTACHMENTS.............................................................................. 50 WORK UNDER THE MACHINE................................................................... 50 NOISE.................................................................................... 50 WHEN USING HAMMER........................................................................ 51 WELDING WORKS............................................................................ 51 REMOVING BATTERY TERMINALS............................................................... 51 SAFETY FIRST WHEN USING HIGH-PRESSURE GREASE TO ADJUST TRACK TENSION..................... 51 DO NOT DISASSEMBLE RECOIL SPRINGS........................................................ 52 SAFETY RULES FOR HIGH-PRESSURE OIL....................................................... 52 SAFETY HANDLING HIGH-PRESSURE HOSES...................................................... 52 WASTE MATERIALS.......................................................................... 53 AIR CONDITIONER MAINTENANCE.............................................................. 53 COMPRESSED AIR........................................................................... 53 PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS............................................ 53 OPERATION........................................................................................ 54 MACHINE VIEW ILLUSTRATIONS................................................................... 55 OVERALL MACHINE VIEW..................................................................... 55 CONTROLS AND GAUGES...................................................................... 56 DETAILED CONTROLS AND GAUGES................................................................. 57 MONITORING SYSTEM........................................................................ 57 SWITCHES................................................................................. 63 CONTROL LEVERS AND PEDALS................................................................ 68 SUN ROOF................................................................................. 73 ENGINE HOOD.............................................................................. 74 WINDSHIELD............................................................................... 75 EMERGENCY EXIT FROM OPERATOR'S CAB....................................................... 78 DOOR LOCK................................................................................ 78 CAP WITH LOCK............................................................................ 79 ASHTRAY.................................................................................. 80 RADIO.................................................................................... 81 FUSE..................................................................................... 85 FUSIBLELINK.............................................................................. 85 CONTROLLERS.............................................................................. 86 OPREATION MANUAL STORAGE................................................................. 86 TOOL BOX................................................................................. 86 GREASE GUN HOLDER........................................................................ 86 MACHINE OPERATIONS AND CONTROLS.............................................................. 87 BEFORE STARTING ENGINE................................................................... 87 STARTING ENGINE..........................................................................100 AFTER STARTING ENGINE....................................................................103 STOPPING THE ENGINE......................................................................106 CHECK AFTER SHUT OFF ENGINE..............................................................106 MACHINE OPERATION........................................................................107 STEERING THE MACHINE.....................................................................111 SWINGING.................................................................................113 WORK EQUIPMENT CONTROLS AND OPERATIONS...................................................114 PROHIBITED OPERATIONS....................................................................116 GENERAL OPERATION INFORMATION............................................................120 TRAVELING ON SLOPES......................................................................121 ESCAPE FROM MUD..........................................................................123 RECOMMENDED APPLICATIONS.................................................................124 BUCKET REPLACEMENT AND INVERSION.........................................................126 PARKING MACHINE..........................................................................129 MACHINE INSPECTION AFTER DAILY WORK......................................................130 LOCKING..................................................................................131 RUBBER SHOES AND ROAD LINERS.............................................................132 TRANSPORTATION...............................................................................137 TRANSPORTATION PROCEDURE.................................................................137 LOADING AND UNLOADING WITH TRAILER.......................................................138 LIFTING MACHINE..........................................................................144 COLD WEATHER OPERATION.......................................................................147 COLD WEATHER OPERATION INFORMATION.......................................................147 AFTER DAILY WORK COMPLETION..............................................................149 AFTER COLD WEATHER SEASON................................................................150 LONG TERM STORAGE............................................................................151 BEFORE STORAGE...........................................................................151 DURING STORAGE...........................................................................151 AFTER STORAGE............................................................................152 STARTING MACHINE AFTER LONG-TERM STORAGE.................................................152 TROUBLES AND ACTIONS.........................................................................153 RUNNING OUT OF FUEL......................................................................153 PHENOMENA THAT ARE NOT FAILURES..........................................................153 TOWING THE MACHINE.......................................................................154 LIGHTWEIGHT TOWING HOOK..................................................................154 SEVERE JOB CONDITION.....................................................................154 DISCHARGED BATTERY.......................................................................155 OTHER TROUBLE............................................................................159 MAINTENANCE......................................................................................164 MAINTENANCE INFORMATION......................................................................165 LUBRICANTS, COOLANT AND FILTERS..............................................................168 OIL......................................................................................168 ELECTRIC SYSTEM MAINTENANCE..............................................................170 WEAR PARTS...................................................................................171 WEAR PARTS LIST..........................................................................171 FUEL,COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE.................................172 PROPER SELECTION.........................................................................172 TIGHTENING TORQUE SPECIFICATIONS.............................................................176 TIGHTENING TORQUE LIST...................................................................176 PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS................................................177 SAFETY CRITICAL PARTS....................................................................177 MAINTENANCE SCHEDULE.........................................................................178 MAINTENANCE SCHEDULE CHART...............................................................178 MAINTENANCE INTERVAL FOR HYDRAULIC BREAKER...............................................180 MAINTENANCE PROCEDURE........................................................................181 INITIAL 250 HOURS MAINTENANCE (ONLY AFTER THE FIRST 250 HOURS)...........................181 WHEN REQUIRED............................................................................182 AIR CLEANER ELEMENT-CHECK/CLEAN/REPLACE..............................................182 COOLING SYSTEM COOLANT-CLEAN/CHANGE..................................................186 TRACK SHOE BOLTS-CHECK/TIGHTEN (MACHINE EQUIPMENT WITH STEEL SHOES,ROAD LINERS)......189 TRACK TENSION-CHECK/ADJUST (MACHINE EQUIPPED WITH STEEL SHOES,ROAD LINERS)...........190 RUBBER SHOES OR ROAD LINERS-CHECK (MACHINE EQUIPPED WITH RUBBER SHOES,ROAD LINER)....192 RUBBER SHOES TENSION-CHECK/ADJUST (MACHINE EQUIPMENT WITH RUBBER SHOES)..............194 ROAD LINERS-REPLACE (MACHINE EQUIPPED WITH ROAD LINER)...............................198 STEEL SHOES OR ROAD LINERS TO RUBBER SHOES-CHANGE....................................199 ELECTRICAL INTAKE AIR HEATER-INSPECT.................................................199 BUCKET TEETH (VERTICAL PIN TYPE)-REPLACE.............................................200 BUCKET TEETH (HORIZONTAL TYPE)-REPLACE...............................................203 BUCKET CLEARANCE-ADJUST..............................................................204 WINDSHIELD WASHER FLUID LEVEL-CHECK/ADD..............................................205 BREAKER CIRCUIT ADDITIONAL OIL FILTER ELEMENT-REPLACE................................206 WASH WASHABLE FLOOR (IF EQUIPPED)....................................................207 HYDRAULIC SYSTEM-BLEED AIR...........................................................210 CHECK BEFORE STARTING....................................................................213 EVERY 50 HOURS MAINTENANCE...............................................................214 FUEL TANK-DRAIN......................................................................214 EVERY 100 HOURS MAINTENANCE..............................................................215 LUBRICATING..........................................................................215 SWING MACHINERY CASE OIL-CHECK/ADD...................................................217 EVERY 250 HOURS MAINTENANCE..............................................................218 FINAL DRIVE CASE OIL LEVEL-CHECK/ADD.................................................218 BATTERY ELECTROLYTE LEVEL-CHECK......................................................219 COOLING FAN BELT TENSION-INSPECT/ADJUST..............................................221 EVERY 500 HOURS MAINTENANCE..............................................................223 CHANGE OIL IN ENGINE OIL PAN,REPLACE ENGINE OIL FILTER CARTRIDGE.....................223 FUEL FILTER CARTRIDGE-REPLACE........................................................225 SWING PINION GEAR OIL LEVEL-CHECK/ADD................................................226 SWING CIRCLE-LUBRICATE...............................................................226 CLEAN AND INSPECT RADIATOR FINS,OIL COOLER FINS AND CONENSER FINS....................227 HYDRAULIC OIL FILTER ELEMENT-REPLACE.................................................228 EVERY 1000 HOURS MAINTENANCE.............................................................229 SWING MACHINERY CASE OIL-CHANGE......................................................229 FINAL DRIVE CASE OIL-CHANGE..........................................................230 EVERY 2000 HOURS MAINTENANCE.............................................................231 PTO GEAR CASE OIL LEVEL-CHECK/ADD....................................................231 ALTERNATOR AND STARTING MOTOR-INSPECT................................................232 ENGINE VALVE CLEARANCES-INSPECT......................................................232 EVERY 4000 HOURS MAINTENANCE.............................................................233 WATER PUMP-INSPECT...................................................................233 EVERY 5000 HOURS MAINTENANCE.............................................................234 CHANGE OIL IN HYDRAULIC TANK,CLEAN STRAINER..........................................234 SPECIFICATIONS...................................................................................236 SPECIFICATIONS...............................................................................237 ATTACHMENTS AND OPTIONS..........................................................................239 ATTACHMENTS AND OPTIONS-GENERAL INFORMATION..................................................240 SAFETY FIRST.............................................................................240 ATTACHMENT INSTALLATION..................................................................242 BUCKET WITH HOOK.............................................................................243 HOOK CONDITION...........................................................................243 PROHIBITED OPERATIONS....................................................................243 AIR CONDITIONER..............................................................................244 CONTROL PANEL ...........................................................................244 AIR CONDITIONER CONTROLS.................................................................248 AIR CONDITIONER MAINTENANCE..............................................................249 MACHINE READY FOR ATTACHMENT.................................................................255 LOCATIONS................................................................................255 HYDRAULIC CIRCUIT........................................................................258 ATTACHMENT OPERATIONS....................................................................261 ACCUMULATOR..............................................................................263 LONG TERM STORAGE........................................................................264 SPECIFICATIONS...........................................................................265 CHANGING MACHINE CONTROLL PATERN (IF PATTERN CHANGE VALVE EQUIPPED)..........................266 CONTROL PATTERN CHANGE PROCEDURE.........................................................266 MACHINE CONTROL PATTERNS.................................................................267 ATTACHMENT GUIDE.............................................................................268 ATTACHMENT COMBINATIONS..................................................................268 AUTOMATIC GREASING SYSTEM....................................................................269 CONTROLLER...............................................................................269 RECOMMENDED ATTACHMENT OPERATIONS............................................................275 HYDRAULIC BREAKER........................................................................275 INDEX............................................................................................279
PLEASE NOTE:
- This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
- This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
- Require some other service manual or have any queries: please WRITE to us at [email protected]
