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Komatsu Hydraulic Excavator PC600-6 PC600LC-6 Operator Manual SN 11001 and up – PDF DOWNLOAD
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Komatsu Hydraulic Excavator PC600-6 PC600LC-6 Operator Manual
SERIAL NUMBERS:
- PC600-11001 and up
- PC600LC-11001 and up
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Description
Komatsu Hydraulic Excavator PC600-6 PC600LC-6 Operator Manual
FILE DETAILS:
Komatsu Hydraulic Excavator PC600-6 PC600LC-6 Operator Manual
Size: 8.33 MB
Fomat: PDF
language: English
Brand: Komatsu
Type of machine: Hydraulic Excavator
Type of document: Operator manual
Model: PC600-6 PC600LC-6
Serial: 11001 and up
Number of Page: 283
KOMATSU HYDRAULIC EXCAVATOR PC600-6 PC600LC-6 OPERATOR MANUAL SN 11001 AND UP – PDF DOWNLOAD:
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
Komatsu Hydraulic Excavator PC600-6 PC600LC-6 Operator Manual
FOREWORD:
This manual provides rules and guidelines which will help you use this machine safely and effectively. The precautions in this manual must be followed at all times when performing operation and maintenance. Most accidents are caused by the failure to follow fundamental safety rules forthe operation and maintenance of machines. Accidents can be prevented by knowing beforehand conditions that may cause hazard when performing operation and maintenance.
TABLE OF CONTENTS:
Komatsu Hydraulic Excavator PC600-6 PC600LC-6 Operator Manual
COVER.............................................................................................................................. 1 FOREWORD........................................................................................................................... 2 FOREWORD....................................................................................................................... 3 SAFETY INFORMATION............................................................................................................. 6 INTRODUCTION................................................................................................................... 8 DIRECTIONS OF MACHINE...................................................................................................... 8 BREAKING-IN THE NEW MACHINE................................................................................................ 8 PRODUCT INFORMATION............................................................................................................ 9 MACHINE SERIAL NUMBER PLATE AND ITS LOCATION............................................................................... 9 ENGINE SERIAL NUMBER PLATE AND ITS LOCATION................................................................................ 9 SERVICE METER LOCATION..................................................................................................... 10 YOUR MACHINE SERIAL NUMBERS AND DISTRIBUTOR................................................................................ 10 CONTENTS........................................................................................................................... 11 SAFETY............................................................................................................................. 15 SAFETY INFORMATION............................................................................................................. 16 SAFETY LABELS.................................................................................................................. 18 LOCATION OF SAFETY LABELS.................................................................................................. 19 SAFETY LABELS.............................................................................................................. 20 SAFETY INFORMATION............................................................................................................. 25 SAFETY RULES............................................................................................................... 25 IF ABNORMALITIES ARE FOUND................................................................................................. 25 WORKING WEAR AND PERSONAL PROTECTIVE ITEMS................................................................................. 25 FIRE EXTINGUISHER AND FIRST AID KIT........................................................................................ 25 SAFETY EQUIPMENT........................................................................................................... 25 KEEP MACHINE CLEAN......................................................................................................... 26 KEEP OPERATOR'S COMPARTMENT CLEAN.......................................................................................... 26 LEAVING OPERATOR'S SEAT WITH LOCK.......................................................................................... 26 HANDRAILS AND STEPS........................................................................................................ 27 MOUNTING AND DISMOUNTING................................................................................................... 27 NO PERSONS ON ATTACHMENTS.................................................................................................. 27 BURN PREVENTION............................................................................................................ 28 FIRE PREVENTION AND EXPLOSION PREVENTION................................................................................... 28 ACTION IF FIRE OCCURS...................................................................................................... 29 WINDSHIELD WASHER FLUID.................................................................................................... 29 FALLING OBJECTS, FLYING OBJECTS AND INTRUDING OBJECTS PREVENTION........................................................... 29 ATTACHMENT INSTALLATION.................................................................................................... 30 ATTACHMENT COMBINATIONS.................................................................................................... 30 CAB WINDOW GLASSES......................................................................................................... 30 UNAUTHORIZED MODIFICATIONS................................................................................................. 30 SAFETY AT JOBSITE.......................................................................................................... 30 WORKING ON LOOSE GROUND.................................................................................................... 30 DISTANCE TO HIGH VOLTAGE CABLES............................................................................................ 31 ENSURE GOOD VISIBILITY..................................................................................................... 31 VENTILATION FOR ENCLOSED AREA.............................................................................................. 32 SIGNALMAN'S SIGNAL AND SIGNS............................................................................................... 32 EMERGENCY EXIT FROM OPERATOR'S CAB......................................................................................... 32 ASBESTOS DUST HAZARD PREVENTION............................................................................................ 32 SAFETY MACHINE OPERATION....................................................................................................... 33 STARTING ENGINE............................................................................................................ 33 CHECKS BEFORE STARTING ENGINE.......................................................................................... 33 SAFETY RULES FOR STARTING ENGINE....................................................................................... 33 STARTING ENGINE IN COLD WEATHER........................................................................................ 33 OPERATION.................................................................................................................. 35 CHECKS BEFORE OPERATION................................................................................................ 35 SAFETY RULES FOR CHANGING MACHINE DIRECTIONS........................................................................... 35 SAFETY RULES FOR TRAVELING............................................................................................. 36 TRAVELING ON SLOPES.................................................................................................... 36 OPERATIONS ON SLOPES................................................................................................... 37 PROHIBITED OPERATIONS.................................................................................................. 38 OPERATIONS ON SNOW..................................................................................................... 39 PARKING MACHINE........................................................................................................ 40 TRANSPORTATION............................................................................................................. 41 LOADING AND UNLOADING.................................................................................................. 41 SHIPPING THE MACHINE................................................................................................... 41 BATTERY.................................................................................................................... 42 BATTERY HAZARD PREVENTION.............................................................................................. 42 STARTING ENGINE WITH BOOSTER CABLES.................................................................................... 43 TOWING..................................................................................................................... 44 SAFETY RULES FOR TOWING................................................................................................ 44 LIFTING OBJECTS WITH BUCKET................................................................................................ 45 SAFETY RULES FOR LIFTING OBJECTS....................................................................................... 45 SAFETY MAINTENANCE INFORMATION................................................................................................. 46 WARNING TAG................................................................................................................ 46 KEEP WORK PLACE CLEAN AND TIDY............................................................................................. 46 APPOINT LEADER WHEN WORKING WITH OTHERS.................................................................................... 46 STOP ENGINE BEFORE CARRYING OUT MAINTENANCE................................................................................ 47 TWO WORKERS FOR MAINTENANCE WHEN ENGINE IS RUNNING......................................................................... 48 PROPER TOOLS............................................................................................................... 48 ACCUMULATOR................................................................................................................ 48 PERSONNEL.................................................................................................................. 49 ATTACHMENTS................................................................................................................ 49 WORK UNDER THE MACHINE..................................................................................................... 49 NOISE...................................................................................................................... 49 WHEN USING HAMMER.......................................................................................................... 49 WELDING WORKS.............................................................................................................. 50 REMOVING BATTERY TERMINALS................................................................................................. 50 SAFETY FIRST WHEN USING HIGH-PRESSURE GREASE TO ADJUST TRACK TENSION....................................................... 50 DO NOT DISASSEMBLE RECOIL SPRINGS.......................................................................................... 50 SAFETY RULES FOR HIGH-PRESSURE OIL......................................................................................... 51 PRECAUTION FOR HIGH FUEL PRESSURE.......................................................................................... 51 SAFETY HANDLING HIGH-PRESSURE HOSES........................................................................................ 51 PRECAUTION FOR HIGH VOLTAGE................................................................................................ 51 WASTE MATERIALS............................................................................................................ 52 AIR CONDITIONER MAINTENANCE................................................................................................ 52 COMPRESSED AIR............................................................................................................. 52 PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS.............................................................................. 52 OPERATION.......................................................................................................................... 53 MACHINE VIEW ILLUSTRATIONS..................................................................................................... 54 OVERALL MACHINE VIEW....................................................................................................... 54 CONTROLS AND GAUGES........................................................................................................ 55 DETAILED CONTROLS AND GAUGES................................................................................................... 56 MONITORING SYSTEM.......................................................................................................... 56 SWITCHES................................................................................................................... 70 CONTROL LEVERS AND PEDALS.................................................................................................. 76 SUN ROOF................................................................................................................... 79 WINDSHIELD................................................................................................................. 80 EMERGENCY EXIT FROM OPERATOR'S CAB......................................................................................... 83 DOOR LOCK.................................................................................................................. 83 CAP WITH LOCK.............................................................................................................. 84 HOT AND COOL BOX........................................................................................................... 85 LUGGAGE BOX................................................................................................................ 85 ASHTRAY.................................................................................................................... 86 AIR CONDITIONER CONTROLS................................................................................................... 87 RADIO...................................................................................................................... 93 AUXILIARY ELECTRIC POWER................................................................................................... 98 FUSE....................................................................................................................... 98 CIRCUIT BREAKER............................................................................................................ 99 CONTROLLERS................................................................................................................100 TOOL BOX...................................................................................................................100 GREASE PUMP................................................................................................................101 ACCUMULATOR................................................................................................................104 MACHINE OPERATIONS AND CONTROLS................................................................................................105 BEFORE STARTING ENGINE.....................................................................................................105 STARTING ENGINE............................................................................................................119 AFTER STARTING ENGINE......................................................................................................123 STOPPING THE ENGINE........................................................................................................129 MACHINE OPERATION..........................................................................................................130 STEERING THE MACHINE.......................................................................................................134 SWINGING...................................................................................................................136 WORK EQUIPMENT CONTROLS AND OPERATIONS.....................................................................................137 WORKING MODE...............................................................................................................138 PROHIBITED OPERATIONS......................................................................................................139 GENERAL OPERATION INFORMATION..............................................................................................141 TRAVELING ON SLOPES........................................................................................................142 ESCAPE FROM MUD............................................................................................................144 RECOMMENDED APPLICATIONS...................................................................................................145 BUCKET REPLACEMENT.........................................................................................................146 PARKING MACHINE............................................................................................................148 CHECK AFTER SHUT OFF ENGINE................................................................................................149 MACHINE INSPECTION AFTER DAILY WORK........................................................................................149 LOCKING....................................................................................................................150 TRANSPORTATION.................................................................................................................151 PRECAUTIONS FOR TRANSPORTATION.............................................................................................151 LIFTING MACHINE............................................................................................................151 SHIPPING MACHINE INFORMATION...............................................................................................152 TRANSPORTATION POSTURE.....................................................................................................153 PROCEDURE FOR INCREASING OR REDUCING TRACK FRAME GAUGE.....................................................................158 COLD WEATHER OPERATION.........................................................................................................160 COLD WEATHER OPERATION INFORMATION.........................................................................................160 AFTER DAILY WORK COMPLETION................................................................................................162 AFTER COLD WEATHER SEASON..................................................................................................162 LONG TERM STORAGE..............................................................................................................163 BEFORE STORAGE.............................................................................................................163 DURING STORAGE.............................................................................................................163 AFTER STORAGE..............................................................................................................163 STARTING MACHINE AFTER LONG-TERM STORAGE...................................................................................164 TROUBLES AND ACTIONS...........................................................................................................165 RUNNING OUT OF FUEL........................................................................................................165 PHENOMENA THAT ARE NOT FAILURES............................................................................................167 TOWING THE MACHINE.........................................................................................................168 SEVERE JOB CONDITION.......................................................................................................168 DISCHARGED BATTERY.........................................................................................................169 OTHER TROUBLE..............................................................................................................173 MAINTENANCE........................................................................................................................178 MAINTENANCE INFORMATION........................................................................................................179 LUBRICANTS,COOLANT AND FILTERS.................................................................................................181 HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC.....................................................................181 ELECTRIC SYSTEM MAINTENANCE................................................................................................183 WEAR PARTS.....................................................................................................................184 WEAR PARTS LIST............................................................................................................184 LUBRICANTS, FUEL AND COOLANT SPECIFICATIONS....................................................................................185 PROPER SELECTION...........................................................................................................185 TIGHTENING TORQUE SPECIFICATIONS...............................................................................................189 TIGHTENING TORQUE LIST.....................................................................................................189 SAFETY CRITICAL PARTS..........................................................................................................191 SAFETY CRITICAL PARTS LIST.................................................................................................191 MAINTENANCE SCHEDULE...........................................................................................................192 MAINTENANCE SCHEDULE CHART.................................................................................................192 MAINTENANCE INTERVAL FOR HYDRAULIC BREAKER.................................................................................194 MAINTENANCE PROCEDURE..........................................................................................................195 WHEN REQUIRED..............................................................................................................195 CHECK, CLEAN AND REPLACE AIR CLEANER ELEMENT...........................................................................195 CLEAN INSIDE OF COOLING SYSTEM.........................................................................................200 CHECK AND TIGHTEN TRACK SHOE BOLTS.....................................................................................202 CHECK AND ADJUST TRACK TENSION.........................................................................................203 REPLACE BUCKET TEETH (HORIZONTAL PIN TYPE).............................................................................205 ADJUST BUCKET CLEARANCE................................................................................................206 REPLACE OF FAN BELT AND ADJUSTMENT OF AUTO TENSIONER...................................................................207 CHECK WINDOW WASHER FLUID LEVEL, ADD FLUID.............................................................................207 CHECK AND ADJUST AIR CONDITIONER.......................................................................................208 CLEAN LINE FILTER,REMOVE DIRT..........................................................................................209 REPLACE BREAKER CIRCUIT ADDITIONAL OIL FILTER ELEMENT..................................................................210 BLEEDING AIR FROM HYDRAULIC SYSTEM.....................................................................................211 METHOD FOR RELEASING INTERNAL PRESSURE IN HYDRAULIC CIRCUIT............................................................214 CHECK NITROGEN GAS CHARGE PRESSURE IN ACCUMULATOR (CONTROL CIRCUIT)....................................................215 CHECK BEFORE STARTING......................................................................................................216 EVERY 10 HOURS MAINTENANCE.................................................................................................217 LUBRICATING............................................................................................................217 EVERY 100 HOURS MAINTENANCE................................................................................................220 SWING MACHINERY CASE OIL-CHECK/ADD.....................................................................................220 EVERY 250 HOURS MAINTENANCE................................................................................................221 CHECK OIL LEVEL IN FINAL DRIVE CASE, ADD OIL...........................................................................221 CHECK LEVEL OF BATTERY ELECTROLYTE.....................................................................................222 LUBRICATE SWING CIRCLE.................................................................................................224 CHANGE OIL LEVEL IN P.T.O CASE, ADD OIL................................................................................225 CHECK AND TIGHTEN TRACK FRAME AND AXLE CONNECTING BOLTS................................................................225 CHECK ALTERNATOR DRIVE BELT TENSION, ADJUST............................................................................226 CHECK AIR CONDITIONER COMPRESSOR BELT TENSION, ADJUST..................................................................227 CHECK, CLEAN FUEL TANK STRAINER........................................................................................228 EVERY 500 HOURS MAINTENANCE................................................................................................229 REPLACE FUEL FILTER CARTRIDGE..........................................................................................229 CHECK SWING PINION GREASE LEVEL, ADD GREASE............................................................................230 REPLACE BREATHER FILTER ELEMENT IN HYDRAULIC TANK......................................................................231 CLEAN HYDRAULIC TANK STRAINER..........................................................................................232 REPLACE HYDRAULIC OIL FILTER ELEMENT...................................................................................233 CLEAN, CHECK RADIATOR FIN, OIL COOLER FIN, FUEL COOLER FIN, CONDENSER FIN (MACHINES EQUIPMENT WITH AIR CONDITIONER)....234 CLEAN FRESH/RECIRC AIR FILTERS OF AIR CONDITIONER (ONLY FOR MACHINES EQUIPPED WITH AIR CONDITIONER)....................235 CLEAN STRAINER OF P.T.O LUBRICATING OIL FILTER.........................................................................236 CHECK FAN BELT.........................................................................................................236 CHANGE OIL IN ENGINE OIL PAN, REPLACE ENGINE OIL FILTER CARTRIDGE......................................................237 EVERY 1000 HOURS MAINTENANCE...............................................................................................239 CHANGE OIL IN SWING MACHINERY CASE.....................................................................................239 CHANGE OIL IN P.T.O CASE...............................................................................................240 CHECK ALL TIGHTENING PARTS OF TURBOCHARGER.............................................................................240 CHECK PLAY TURBOCHARGER ROTOR..........................................................................................240 REPLACE CORROSION RESISTOR CARTRIDGE...................................................................................241 CHECK WELDED STRUCTURE.................................................................................................241 CHECK NITROGEN GAS CHARGE PRESSURE IN ACCUMULATOR (FOR BREAKER)........................................................243 EVERY 2000 HOURS MAINTENANCE...............................................................................................244 CHANGE OIL IN FINAL DRIVE CASE.........................................................................................244 CHECK INJECTOR.........................................................................................................244 CLEAN ENGINE BREATHER..................................................................................................245 CLEAN, CHECK TURBOCHARGER..............................................................................................245 CHECK ALTERNATOR, STARTING MOTOR.......................................................................................245 CHECK ENGINE VALVE CLEARANCE, ADJUST...................................................................................245 EVERY 4000 HOURS MAINTENANCE...............................................................................................246 CHECK WATER PUMP.......................................................................................................246 CHECK VIBRATION DAMPER.................................................................................................246 CHECK FAN PULLEY AND TENSION PULLEY....................................................................................246 CHECK AIR COMPRESSOR, ADJUST...........................................................................................246 CHECK FOR LOOSENESS OF HIGH-PRESSURE CLAMP, HARDENING OF RUBBER........................................................247 CHECK FOR MISSING FUEL SPRAY PREVENTION CAP, HARDENING OF RUBBER.......................................................248 REPLACE INJECTOR NOZZLE ASSEMBLY.......................................................................................248 EVERY 5000 HOURS MAINTENANCE...............................................................................................249 CHANGE OIL IN HYDRAULIC TANK, CLEAN STRAINER...........................................................................249 EVERY 8000 HOURS MAINTENANCE...............................................................................................251 REPLACE HIGH-PRESSURE PIPING CLAMP.....................................................................................251 REPLACE FUEL SPRAY PREVENTION CAP......................................................................................251 SPECIFICATIONS.....................................................................................................................252 SPECIFICATIONS.................................................................................................................253 ATTACHMENTS, OPTIONS...............................................................................................................255 GENERAL PRECAUTIONS FOR SAFETY.................................................................................................256 PRECAUTIONS WHEN SELECTING.................................................................................................256 READ THE INSTRUCTION MANUAL THOROUGHLY.....................................................................................256 PRECAUTIONS WHEN REMOVING OR INSTALLING....................................................................................256 PRECAUTIONS WHEN USING.....................................................................................................256 BUCKET WITH HOOK...............................................................................................................257 HOOK CANDMON...............................................................................................................257 PROHIBITED OPERATIONS......................................................................................................257 ATTACHMENT GUIDE...............................................................................................................258 COMBINATIONS OF WORK EQUIPMENT.............................................................................................258 TACK SHOES SELECTION.......................................................................................................259 LOADING SHOVEL.....................................................................................................................260 EXPLANATION OF COMPONENTS......................................................................................................261 SWITCHES...................................................................................................................261 OPERATIONS ....................................................................................................................263 OPERATION OF WORK EQUIPMENT................................................................................................263 PRECAUTIONS DURING OPERATION...............................................................................................265 EXCAVATOR WORK.............................................................................................................269 PRECAUTIONS WHEN DISASSEMBLING MACHINE.........................................................................................270 RELEASING PRESSURE.........................................................................................................270 TRANSPORTATION.................................................................................................................271 MACHINE CONFIGURATION FOR TRANSPORT........................................................................................271 WEAR PARTS.....................................................................................................................272 WEAR PARTS LIST............................................................................................................272 MAINTENANCE....................................................................................................................273 CHECK BEFORE STARTING......................................................................................................273 EVERY 10 HOURS MAINTENANCE.................................................................................................275 EVERY 5000 HOURS MAINTENANCE...............................................................................................276 SPECIFICATION..................................................................................................................278 COMBINATION OF WORK EQUIPMENT..................................................................................................279 COMBINATION OF WORK EQUIPMENT..............................................................................................279 INDEX..........................................................................................................................281
PLEASE NOTE:
- This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
- Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.
