Komatsu Hydraulic Mining Shovel PC4000 Field Assembly Instructions Manual – PDF DOWNLOAD

Description

Komatsu Hydraulic Mining Shovel PC4000 Field Assembly Instructions Manual – PDF DOWNLOAD

DESCRIPTION:

Komatsu Hydraulic Mining Shovel PC4000 Field Assembly Instructions Manual – PDF DOWNLOAD

2. General
2.1 Delivery of the Excavator
The excavator is being delivered disassembled into its main
components. For the correct dimensions and weights please refer to the
packing list of your machine.
For assembling the excavator follow the instructions in this manual.
2.2 Assembling of the Excavator
ã • Personnel entrusted with work on the machine must have read
the Assembly Manual, the Operation,- Lubrication- and
Maintenance Manual and in particular the section on safety
before beginning work. Reading the instructions after work has
commenced is too late
If there are any questions concerning the assembling procedure,
contact your local Service Center.
Prior to first operation, inspect the excavator thoroughly with the Service
Engineer responsible for the erection of the machine. Check all fluid
levels according to the Lubrication and Maintenance Schedule.
Damages and defects caused by incorrect operation and maintenance
are not covered by the manufacturers guarantee.
TABLE OF CONTENTS:

Komatsu Hydraulic Mining Shovel PC4000 Field Assembly Instructions Manual – PDF DOWNLOAD

GENERAL CONTENT
1. Overviews
1.1 Superstructure 5
1.2 Engine House 7
2. General
2.1 Delivery of the Excavator 9
2.2 Assembling of the Excavator 9
2.3 Transportation and Lifting 11
2.4 Manpower / Assembly Time 13
2.5 Assembly Site Requirements 15
2.6 Space and Placing Requirements 19
2.7 Preparation for Assembly 19
2.8 Basic Measurements and Weights 19
2.9 Transport Dimensions and Weights 21
3. Assembly sequence
3.1. Assembly of Undercarriage 23
3.1.1 Mounting of travel gear breather filters 25
3.1.2 Track tensioning system 27
3.2 Assembly of Superstructure onto the Undercarriage 29
3.3 Assembly of engine house 31
3.4 Mounting of Boom 33
3.5 Mounting of Hydraulic Oil Tank 35
3.6 Mounting of Hydraulic Oil Cooler 37
3.7 Mounting of Fuel Tank 39
3.8 Mounting of Hydraulic access Ladder 41
3.9 Mounting of Cab Base 43
3.10 Mounting of Counterweight 45
3.11 Mounting of Handrails, Steps and Gratings 47
3.12 Mounting of Cable transfer to the Operators Cab 49
3.13 Mounting of Cab 53
3.13.1 Mounting of cab air cleaner 55
3.14 Mounting of Bucket Cylinders 57
3.15 Mounting of Stick 59
3.15.1 Mounting of stick (backhoe) 61
3.16 Filling up hydraulic oil tank 63
3.17 Bleed air from all hydraulic tanks 65
3.18 Filling up fuel tank 67
3.19 Pre-checks prior Initial Start-up 69
3.20 Mounting of stick cylinders to the stick 73
3.21 Assembly of Bullclam Bucket to the Stick 75
3.22 Mounting of the pin seals 79
3.22.1 Mounting of pin seals (backhoe) 81
3.23 Connection of the cable harnesses
to the terminal rails in the switch box “X2” 83
3.24 Putting the Central Lubrication System into operation 87
3.25 Standard Application Torque Chart 89

IMAGES PREVIEW OF THE MANUAL:

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PLEASE NOTE:

• This is the SAME exact manual used by your dealers to fix your vehicle.
• The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
• Any queries / doubts regarding your purchase, please feel free to contact [email protected]
  

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