Komatsu PC4000 Mining Shovel Assembly Manual PDF Download

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Komatsu Hydraulic Mining Shovel PC4000 General Assembly Procedure Manual

KOMATSU HYDRAULIC MINING SHOVEL PC4000 GENERAL ASSEMBLY PROCEDURE MANUAL – PDF DOWNLOAD:

Komatsu Hydraulic Mining Shovel PC4000 General Assembly Procedure Manual

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Komatsu Hydraulic Mining Shovel PC4000 General Assembly Procedure Manual

TABLE OF CONTENTS:

Komatsu Hydraulic Mining Shovel PC4000 General Assembly Procedure Manual

MAIN MENU.............................................................................................................. 0
COVER.................................................................................................................. 1
GENERAL CONTENT........................................................................................................ 3
1. Overviews........................................................................................................... 5
	1.1 Overview Superstructure (Z22586)............................................................................... 5
	1.2 Overview Engine House (Z21446)................................................................................. 7
2. General............................................................................................................. 9
	2.1 Delivery of the Excavator...................................................................................... 9
	2.2 Assembling of the Excavator.................................................................................... 9
	2.3 Transportation and Lifting.....................................................................................11
	2.4 Manpower / Assembly Time.......................................................................................13
	2.5 Assembly Site Requirements.....................................................................................15
	2.6 Space and Placing Requirements.................................................................................19
	2.7 Preparation for Assembly.......................................................................................19
	2.8 Basic Measurements (Z23038)....................................................................................21
	2.9 Transport Dimensions and Weights (as example)..................................................................21
3. Assembly Sequence...................................................................................................23
	3.1. Assembly of Undercarriage (Z21859)............................................................................23
		3.1.1. Mounting of travel gear breather filters (Z21860).......................................................25
		3.1.2 Track tensioning system (Z23037).........................................................................27
	3.2. Assembly of Superstructure onto the Undercarriage (Z23863)....................................................29
	3.3 Assembly of engine house (Z21863)..............................................................................31
	3.4 Mounting of Boom (Z21864)......................................................................................33
	3.5. Mounting of Hydraulic Oil Tank (Z23039).......................................................................35
	3.6. Mounting of Hydraulic Oil Cooler (Z21866).....................................................................37
	3.7. Mounting of Fuel Tank (Z21867)................................................................................39
	3.8 Mounting of hydraulic access ladder (Z21871)...................................................................41
	3.9. Mounting of Cab Base (Z21868).................................................................................43
	3.10 Mounting of Counterweight (Z21869)............................................................................45
	3.11 Mounting of Handrails, Steps and Gratings (Z23033)............................................................47
	3.12 Mounting of Cable transfer to the Operators Cab (Z22937)......................................................49
	3.13 Mounting of Cab with Support Frame (Z22938; Z22939)...........................................................53
		3.13.1 Mounting of the Cab air cleaner (Cab support to Cab) (Z22940)...........................................55
	3.14 Mounting of Bucket Cylinders (Z21873).........................................................................57
	3.15 Mounting of Stick (Bullclam bucket) (Z21874)..................................................................59
		3.15.1 Mounting of Stick (Backhoe attachment) (Z23034).........................................................61
	3.16 Filling up hydraulic oil tank (Z21585)........................................................................63
	3.17 Bleed air from all hydraulic pumps and check the Oil Level in all four Main Pump Housings (Z21693; Z22513)....65
	3.18 Filling up fuel tank..........................................................................................67
	3.19 Pre-checks for initial Start-up...............................................................................69
	3.20 Mounting of stick cylinders to the stick (Z21875).............................................................73
	3.21 Assembly of Bullclam Bucket to the Stick (Z21876).............................................................75
	3.22 Mounting of the Pin Seals (Z22042)............................................................................79
		3.22.1 Mounting of the Pin Seals (Backhoe) (Z23035)............................................................81
	3.23 Connection of the cable harnesses to the terminal rails in the switch box "X2" (Z21879).......................83
	3.24 Putting the Central Lubrication System into operation (Z21880)................................................87
	3.25 Metric standard thread........................................................................................89

PLEASE NOTE:

⦁ This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
⦁ Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.