Komatsu JV100 Series Vibratory Roller Operator Manual SEAM012900 PDF

Description

Komatsu JV100A-2 JV100WA-2 JV100WP-2 Vibratory Roller Operation & Maintenance Manual SEAM012900 – PDF DOWNLOAD

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Komatsu JV100A-2 JV100WA-2 JV100WP-2 Vibratory Roller Operation & Maintenance Manual SEAM012900 – PDF DOWNLOAD

Language : English
Pages : 165
Downloadable : Yes
File Type : PDF
Size: 7.18 MB

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

Komatsu JV100A-2 JV100WA-2 JV100WP-2 Vibratory Roller Operation & Maintenance Manual SEAM012900 – PDF DOWNLOAD

SERIAL NUMBERS :

JV100A-11001 and up
JV100WA-21026 and up
JV100WP-31001 and up

FOREWORD

• This manual provides rules and guidelines which will help you use this machine safely and
  effectively. Keep this manual handy and have all personnel read it periodically. If this manual has been
  lost or has become dirty and can not be read, request a replacement manual from Komatsu or your
  Komatsu distributor.
• If you sell the machine, be sure to give this manual to the new owners.
• Continuing improvements in the design of this machine can lead to changes in detail which may not
  be reflected in this manual. Consult Komatsu or your Komatsu distributor for the latest available
  information of your machine or for questions regarding information in this manual.
• This manual may contain attachments and optional equipment that are not available in your area.
  Consult Komatsu or your Komatsu distributor for those items you may require.

TABLE OF CONTENTS:

Komatsu JV100A-2 JV100WA-2 JV100WP-2 Vibratory Roller Operation & Maintenance Manual SEAM012900 – PDF DOWNLOAD

COVER……………………………………………………………….. 1
1. FOREWORD………………………………………………………….. 2
2. SAFETY INFORMATION…………………………………………………. 3
3. INTRODUCTION………………………………………………………. 4
4. LOCATION OF PLATES,TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR……………. 5
5. CONTENTS………………………………………………………….. 6
SAFETY………………………………………………………………. 9
6. GENERAL PRECAUTIONS…………………………………………….. 10
7. PRECAUTIONS DURING OPERATION…………………………………….. 15
7.1 BEFORE STARTING ENGINE……………………………………… 15
7.2 AFTER STARTING ENGINE………………………………………. 17
7.3 TRANSPORTATION…………………………………………….. 22
7.4 BATTERY…………………………………………………… 23
7.5 TOWING……………………………………………………. 25
8. PRECAUTIONS FOR MAINTENANCE……………………………………… 26
8.1 BEFORE CARRYING OUT MAINTENANCE……………………………… 26
8.2 DURING MAINTENANCE…………………………………………. 30
8.3 TIRES…………………………………………………….. 36
9. POSITION FOR ATTACHING SAFETY LABELS……………………………… 38
9.1 POSITION FOR ATTACHING SAFETY LABELS…………………………. 38
OPERATION……………………………………………………………. 41
10. GENERAL VIEW………………………………………………….. 42
10.1 GENERAL VIEW OF MACHINE……………………………………. 42
10.2 GENERAL VIEW OF CONTROLS AND GAUGES…………………………. 43
11. EXPLANATION OF COMPONENTS………………………………………. 44
11.1 METERS, LAMPS…………………………………………….. 44
11.2 SWITCHES…………………………………………………. 46
11.3 CONTROL LEVERS……………………………………………. 48
11.4 BACKUP ALARM……………………………………………… 50
11.5 ARTICULATE LOCK PIN……………………………………….. 50
11.6 FUSE BOX…………………………………………………. 51
11.7 FUSIBLE LINK……………………………………………… 52
11.8 STORAGING PLACE OF THIS MANUAL……………………………… 52
12. OPERATION…………………………………………………….. 53
12.1 CHECK BEFORE STARTING ENGINE……………………………….. 53
12.2 STARTING ENGINE…………………………………………… 66
12.3 OPERATIONS AND CHECKS AFTER STARTING ENGINE………………….. 69
12.4 MOVING MACHINE OFF………………………………………… 70
12.5 TURNING MACHINE…………………………………………… 72
12.6 STOPPING MACHINE………………………………………….. 73
12.7 VIBRATORY COMPACTING OPERATIONS…………………………….. 75
12.8 PRECAUTIONS FOR OPERATIONS…………………………………. 77
12.9 WORK POSSIBLE USING ROLLER…………………………………. 79
12.10 PARKING MACHINE………………………………………….. 80
12.11 CHECKS AFTER COMPLETION OF OPERATION……………………….. 81
12.12 STOPPING ENGINE………………………………………….. 81
12.13 CHECK AFTER STOPPING ENGINE……………………………….. 81
12.14 HANDLING THE TIRES……………………………………….. 82
13. TRANSPORTATION………………………………………………… 83
13.1 LOADING,UNLOADING WORK…………………………………….. 83
13.2 WHEN A CRANE IS USED………………………………………. 84
13.3 PRECAUTIONS FOR LOADING……………………………………. 87
13.4 PRECAUTIONS FOR TRANSPORTATION……………………………… 87
14. COLD WEATHER OPERATION…………………………………………. 88
14.1 PRECAUTIONS FOR LOW TEMPERATURE…………………………….. 88
14.2 PRECAUTIONS AFTER COMPLETION OF WORK………………………… 90
14.3 AFTER COLD WEATHER………………………………………… 90
15. LONG-TERM STORAGE……………………………………………… 91
15.1 BEFORE STORAGE……………………………………………. 91
15.2 DURING STORAGE……………………………………………. 91
15.3 AFTER STORAGE…………………………………………….. 91
16. TROUBLESHOOTING……………………………………………….. 92
16.1 WHEN MACHINE RUNS OUT OF FUEL………………………………. 92
16.2 TOWING THE MACHINE………………………………………… 92
16.3 IF BATTERY IS DISCHARGED…………………………………… 95
16.4 OTHER TROUBLE…………………………………………….. 99
MAINTENANCE…………………………………………………………..103
17. GUIDES TO MAINTENANCE…………………………………………..104
18. OUTLINES OF SERVICE…………………………………………….106
18.1 OUTLINE OF OIL,FUEL,COOLANT…………………………………106
18.2 OUTLINE OF ELECTRIC SYSTEM………………………………….109
19. WEAR PARTS LIST………………………………………………..110
20. USE OF FUEL,COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE….111
21. STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS…………………….115
21.1 INTRODUCTION OF NECESSARY TOOLS……………………………..115
21.2 TORQUE LIST……………………………………………….116
22. PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS……………………..117
23. MAINTENANCE SCHEDULE CHART………………………………………119
23.1 MAINTENANCE SCHEDULE CHART………………………………….119
24. SERVICE PROCEDURE………………………………………………123
24.1 INITIAL 250 HOURS SERVICE…………………………………..123
24.2 WHEN REQUIRED……………………………………………..124
24.3 CHECK BEFORE STARTING………………………………………133
24.4 EVERY 50 HOURS SERVICE……………………………………..138
24.5 EVERY 250 HOURS SERVICE…………………………………….139
24.6 EVERY 500 HOURS SERVICE…………………………………….145
24.7 EVERY 1000 HOURS SERVICE……………………………………149
24.8 EVERY 2000 HOURS SERVICE……………………………………158
24.9 EVERY 4000 HOURS SERVICE……………………………………159
SPECIFICATIONS………………………………………………………..160
27. SPECIFICATIONS…………………………………………………161

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