Komatsu K170 Pipelayer Operation & Maintenance Manual 5000-08OP-0001B – PDF DOWNLOAD

Description

Komatsu K170 Pipelayer Operation & Maintenance Manual 5000-08OP-0001B – PDF DOWNLOAD

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TABLE OF CONTENTS:

Komatsu K170 Pipelayer Operation & Maintenance Manual 5000-08OP-0001B – PDF DOWNLOAD

FOREWORD 1

READ THIS MANUAL 1

SAFETY INFORMATION 2

INTRODUCTION 3

MAIN USE OF MACHINE 3

DIRECTIONS OF MACHINE 3

PROTECTIVE STRUCTURES 3

SAFETY 4

SAFETY LABELS – K170 PIPELAYER 4

(1) Caution for operation, inspection and maintenance 7

(2) Tipover Hazard 8

(3) Free Fall Active – Do Not Operate 8

(4) Counterweight Lock Pin Thrown or Flying Objects – Full Body Exposure 9

(5) Counterweight Crushing Hazard 9

(6) Counterweight Crushing Hazard, Use Lock Pin 10

(7) Hydraulic Accumulator 11

(8) Electrical Power Lines 11

(9) Boom Stop Operation and Adjustment – Check Daily 12

(10) Not a Tow Point 12

GENERAL PRECAUTIONS COMMON TO OPERATION AND MAINTENANCE 13

PRECAUTIONS BEFORE STARTING OPERATION 13

PREPARATIONS FOR SAFE OPERATION 13

PRECAUTIONS RELATED TO PROTECTIVE STRUCTURES 19

UNAUTHORIZED MODIFICATION 19

PRECAUTIONS RELATED TO ATTACHMENTS AND OPTIONS 19

PRECAUTIONS WHEN RUNNING ENGINE INSIDE BUILDING 19

PRECAUTIONS FOR OPERATION 20

PRECAUTIONS FOR JOBSITE 20

INVESTIGATE AND CONFIRM JOBSITE CONDITIONS 20

PRECAUTIONS WHEN WORKING ON LOOSE GROUND 20

DO NOT GO CLOSE TO HIGH-VOLTAGE CABLES 21

ENSURE GOOD VISIBILITY 21

CHECK SIGNS AND SIGNALMAN’S SIGNALS 22

BEWARE OF ASBESTOS DUST 22

START ENGINE 23

USE WARNING TAGS 23

LIFTING CAPACITIES 25

PRECAUTIONS WHEN TRAVELING ON SLOPES 27

PRECAUTIONS WHEN OPERATING MACHINE 28

PRECAUTIONS WHEN PARKING MACHINE 29

TOWING INFORMATION 30

OPERATION 31

GENERAL VIEW 32

MACHINE EQUIPMENT NAME 32

PIPELAYER OPERATION 33

(1) LOCK LEVER 33

(3A) JOYSTICK HOOK CONTROL 34

ACCUMULATOR – RELIEVING CHARGE 34

(2) FREE FALL BUTTON 34

(3B) BOOM CONTROL 35

BOOM STOP SWITCH 35

(4) COUNTERWEIGHT CONTROL 35

COUNTERWEIGHT LOCK PIN 36

EQUIPMENT LOWERING WITH ENGINE STOPPED 37

MACHINE WARM-UP 38

TRANSPORTATION INFORMATION 39

5000-08OP-0001B 50000500010021 AND UP iii
SHIPPING THE MACHINE 39

MAINTENANCE 50

LUBRICANTS- GENERAL 50

LUBRICANTS 50

LUBRICANT CAPACITIES (REFILL) 50

KOWA SERVICES 51

MAINTENANCE SCHEDULE 52

METHOD FOR CHECKING ACCUMULATOR PRESSURE 53

METHOD FOR CHECKING BOOM STOP SWITCH OPERATION AND ADJUSTMENT 54

METHOD FOR CHECKING COUNTERWEIGHT SWITCH OPERATION AND ADJUSTMENT 56

METHOD FOR LUBRICATING BOOM PIVOT PINS 58

METHOD FOR LUBRICATING COUNTERWEIGHT HINGE PINS & CYLINDER PINS 59

METHOD FOR INSPECTING WIRE CABLE – BOOM AND HOOK LINES 61

METHOD FOR INSTALLING BOOM LINE 61

METHOD FOR INSTALLING HOOK LOAD LINE 64

METHOD FOR CHANGING HOOK WINCH: GEARBOX OIL 67

METHOD FOR CHANGING BOOM WINCH: GEARBOX OIL 68

METHOD FOR CHANGING HYDRAULIC SYSTEM OIL 69

METHOD FOR CHANGING CASE DRAIN OIL FILTER 69

METHOD FOR CHECKING HYDRAULIC SYSTEM OIL LEVEL 70

METHOD FOR LUBRICATING SHEAVE BLOCK BEARING 71

METHOD FOR LUBRICATING FAIRLEAD SHEAVE 72

BASE TRACTOR MAINTENANCE 73

SPECIFICATIONS 74

LIFTING CAPACITIES 75

APPENDIX A – PULLMASTER M32 WINCH SERVICE MANUAL 79

DESCRIPTION:

Komatsu K170 Pipelayer Operation & Maintenance Manual 5000-08OP-0001B – PDF DOWNLOAD

SERIAL NUMBERS 50000500010021 AND UP

FOREWORD:
READ THIS MANUAL:

• This manual gives details of the operation and methods of inspection and maintenance for this machine that must be
  obeyed in order to use the machine safely. Most accidents are caused by the failure to follow fundamental safety rules
  for the operation and maintenance of machines.
• Read, understand and follow all precautions and warnings in this manual and on the machine before performing
  operation and maintenance. Failure to do so may result in serious injury or death.
• Komatsu cannot predict every circumstance that might involve a potential hazard when the machine is used.
  Therefore, the safety messages in this manual and on the machine may not include all possible safety precautions.
• If you perform any operation, inspection, or maintenance under conditions that are not described in this manual,
  understand that it is your responsibility to take the necessary precautions to ensure safety. In no event should you or
  others engage in the prohibited uses or actions described in this manual. It is dangerous to perform improper operation
  and maintenance of the machine. It may cause serious injury or death.
• If you sell the machine, be sure to give this manual to the new owner together with the machine.
• Always keep this Operation and Maintenance Manual in the indicated location so that all relevant personnel can read it at any time.

PLEASE NOTE:

• This is the same manual used by the DEALERSHIPS to SERVICE your vehicle.
• The manual can be all yours – Once payment is complete, you will be taken to the download page from where you can download the manual. All in 2-5 minutes time!!
• Need any other service / repair / parts manual, please feel free to contact us at heydownloadss @gmail.com . We may surprise you with a nice offer

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