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Komatsu Mining Rigid Dump Trucks 730E Field Assembly Manual SN A30427 & UP – PDF DOWNLOAD
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Komatsu Mining Rigid Dump Trucks 730E Field Assembly Manual
Serial Number: A30427-UP
Form No: CEAW004103
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Description
Komatsu Mining Rigid Dump Trucks 730E Field Assembly Manual
FILE DETAILS:
Komatsu Mining Rigid Dump Trucks 730E Field Assembly Manual
Size : 12.6 MB
Format : PDF
Language : English
Brand: Komatsu
Type of machine: Mining Rigid Dump Truck
Type of document: Field Assembly Manual
Model: Komatsu Mining Rigid Dump Trucks 730E
Number of Pages: 270 Pages
Serial Number: A30427-UP
Form No: CEAW004103
KOMATSU MINING RIGID DUMP TRUCKS 730E FIELD ASSEMBLY MANUAL SN A30427 & UP – PDF DOWNLOAD:
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
Komatsu Mining Rigid Dump Trucks 730E Field Assembly Manual
FOREWORD:
- This manual is provided to aid assemblers during field assembly of the standard Komatsu 860E-1K dump truck. Variations of design required for specific truck orders may require some modification of the general procedures outlined in this manual.
- Follow all safety notices, warnings, and cautions provided in this book when assembling the truck. General assembly pictures and illustrations are used in this manual. At times the illustrations may not reflect the current production truck model.
- This manual lists metric (SI) and U.S. standard dimensions throughout. All location references to “front”, “rear”, “right”, or “left”, are given in respect to the operator’s normal seated position. It is recommended that all maintenance personnel read and understand the materials in the service manual before performing maintenance and/or operational checks on the assembled truck.
TABLE OF CONTENTS:
Komatsu Mining Rigid Dump Trucks 730E Field Assembly Manual
COVER................................................................... 1 FOREWARD................................................................ 3 TABLE OF CONTENTS ...................................................... 5 SAFETY RULES, TOOLS & EQUIPMENT......................................... 7 SAFETY RULES........................................................ 7 TOOLS AND EQUIPMENT FOR ASSEMBLY.................................... 8 LIFTING SLING GENERAL INFORMATION................................... 9 ASSEMBLY SCHEDULE AND RESOURCE LAYOUT............................... 14 MAJOR COMPONENTS AND SPECIFICATIONS..................................... 17 SPECIFICATIONS...................................................... 19 Komatsu SSA16V159............................................... 19 MAJOR COMPONENT WEIGHTS................................................. 21 FIELD WELDING FOR ASSEMBLY OR REPAIR.................................... 23 WELDER QUALIFICATION AND TRAINING................................... 23 WELD PROCEDURES..................................................... 23 APPROVED CONSUMABLES................................................ 23 WELD QUALITY REQUIREMENTS........................................... 23 MATERIALS, CONTROLS, AND PRECAUTIONS................................ 24 WELD INSPECTION..................................................... 24 RECORDS............................................................. 25 ANNEX A............................................................. 25 ANNEX B............................................................. 27 1.0 TOE HAMMER PEENING.......................................... 27 Procedure................................................... 27 2.0 TOE GRINDING WITH A ROTARY BURR............................. 27 Procedure................................................... 27 BIBLIOGRAPHY........................................................ 30 SPECIAL PRECAUTIONS WHEN SERVICING AN A/C DRIVE SYSTEM TRUCK.... 30 General Welding Guidelines.................................. 31 RECEIVING & ASSEMBLY PREPARATION........................................ 33 ASSEMBLY LAYOUT..................................................... 34 CHASSIS ASSEMBLY........................................................ 35 RECOMMENDED ASSEMBLY DATA........................................... 35 BASIC ASSEMBLY PROCEDURE............................................ 35 GENERAL PRECAUTIONS AND INSTRUCTION................................. 37 Turn-Of-The-Nut Tightening Procedure............................ 57 GENERAL INFORMATION................................................. 97 BODY ASSEMBLY....................................................... 98 BODY WELDING........................................................100 DUMP BODY ASSEMBLY ..................................................... 97 DUMP BODY INSTALLATION..................................................105 Installation........................................................105 BODY SLING..........................................................109 BODY PADS...........................................................109 Adjustment......................................................110 BODY GUIDE..........................................................111 ROCK EJECTORS.......................................................111 Inspection......................................................111 BODY SWITCHES.......................................................112 FINAL ASSEMBLY......................................................112 FINAL CHECKOUT .........................................................115 APPENDIX................................................................117 LUBRICATION CHART ..................................................119 SUSPENSION OILING AND CHARGING......................................121 GENERAL.........................................................121 EQUIPMENT LIST..................................................121 Hydrair® Charging Kit.......................................121 Installation of Charging Kit................................121 Removal of Charging Kit.....................................122 Support Blocks For Oiling and Charging Dimensions...........122 FRONT SUSPENSION................................................123 Front Suspension Oiling.....................................123 Front Suspension Nitrogen Charging..........................124 REAR SUSPENSION.................................................126 Rear Suspension Oiling......................................126 Rear Suspension Nitrogen Charging...........................128 OIL AND NITROGEN SPECIFICATIONS CHART...........................129 TOE-IN ADJUSTMENT...........................................131 TOE-IN ADJUSTMENT ..................................................131 AUTOMATIC LUBRICATION SYSTEM........................................133 LUBRICANT REQUIRED FOR SYSTEM...................................133 SYSTEM PRIMING..................................................133 LUBRICANT PUMP..................................................133 Pump Housing Oil Level......................................133 Pump Pressure Control.......................................133 INJECTORS (SL-1 Series H).......................................134 Injector Specifications.....................................134 Injector Adjustment.........................................134 SYSTEM CHECKOUT.................................................135 Lubrication Cycle Timer Check...............................135 Lubrication Cycle Timer Adjustment..........................136 PREVENTIVE MAINTENANCE INSPECTION...............................136 10 Hour Lubrication System Inspection.......................136 100 Hour Inspection.........................................136 250 Hour Inspection.........................................136 500 Hour Inspection.........................................137 1000 Hour Inspection........................................137 A/C CHECKOUT PROCEDURE .............................................139 A/C DRIVE BELT ADJUSTMENT PROCEDURE ................................141 HYDRAULIC CHECKOUT PROCEDURE .......................................143 BRAKE SYSTEM CHECKOUT PROCEDURE ....................................153 VHMS SYSTEM CHECKOUT PROCEDURE .....................................161 PAYLOAD METER SYSTEM CHECKOUT PROCEDURE ............................177 STATEX III CHECKOUT PROCEDURE ......................................191 STANDARD TORQUE CHARTS AND CONVERSION TABLES........................247 Suggested* Sources for Rust Preventive Grease:..................248 HYDRAULIC SYSTEM FLUSHING PROCEDURE.................................253 SYSTEM FLUSHING.................................................253 Hydraulic System Flushing Procedure.........................253 FIELD ASSEMBLY INSPECTION REPORT ...................................259 50 HOUR POST COMMISSIONING CHECKSHEET ..............................264
PLEASE NOTE:
- This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
- This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
- Require some other service manual or have any queries: please WRITE to us at [email protected]
