Komatsu Mobile Crusher BR350JG-1 Operator & Maintenance Manual SN 1005 and up – PDF DOWNLOAD

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Komatsu Mobile Crusher BR350JG-1 Operator & Maintenance Manual

FILE DETAILS:

Komatsu Mobile Crusher BR350JG-1 Operator & Maintenance Manual

Size: 15.4 MB
Fomat: PDF
Language: English
Brand: Komatsu
Type of machine: Mobile Crusher
Type of document: Operator & Maintenance Manual
Model: BRBR350JG-1
Serial: 1005 and up
Number of Page: 223

KOMATSU MOBILE CRUSHER BR350JG-1 OPERATOR & MAINTENANCE MANUAL SN 1005 AND UP – PDF DOWNLOAD:

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DESCRIPTION:

Komatsu Mobile Crusher BR350JG-1 Operator & Maintenance Manual

FOREWORD:

• This manual provides rules and guidelines which will help you use this machine safely and effectively. Keep this manual handy and have all personnel read it periodically. If this manual has been lost or has become dirty and can not be read, request a replacement manual from Komatsu or your Komatsu distributor.
• If you sell the machine, be sure to give this manual to the new owners. Continuing improvements in the design of this machine can lead to changes in detail which may not be reflected in this manual.
• Consult Komatsu or your Komatsu distributor for the latest available information of your machine or for questions regarding information in this manual. This manual may contain attachments and optional equipment that are not avaiiable in your area. Consult Komatsu or your Komatsu distributor for those items you may require.

TABLE OF CONTENTS:

Komatsu Mobile Crusher BR350JG-1 Operator & Maintenance Manual

MAIN MENU.......................................................................  0
COVER...........................................................................  1
1. FOREWORD.....................................................................  2
2. SAFETY INFORMATION...........................................................  3
3. INTRODUCTION.................................................................  4
4. LOCATION OF PLATES, TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR................  5
5. CONTENTS.....................................................................  6
SAFETY.......................................................................... 10
	6. GENERAL PRECAUTIONS ..................................................... 11
	7. PRECAUTIONS DURING OPERATION............................................. 15
		7.1 BEFORE STARTING ENGINE.............................................. 15
		7.2 WHEN AND AFTER STARTING ENGINE...................................... 16
		7.3 CRUSHER (CRUSHING) OPERATIONS....................................... 20
		7.4 TRANSPORTATION...................................................... 23
		7.5 BATTERY............................................................. 24
		7.6 TOWING.............................................................. 25
	8. PRECAUTIONS FOR MAINTENANCE.............................................. 26
		8.1 BEFORE CARRYING OUT MAINTENANCE..................................... 26
		8.2 DURING MAINTENANCE.................................................. 29
	9. POSITION FOR ATTACHING SAFETY LABELS..................................... 33
OPERATION....................................................................... 40
	10. GENERAL VIEW............................................................ 41
		10.1 GENERAL VIEW OF MACHINE............................................ 41
	11. EXPLANATION OF COMPONENTS............................................... 42
		11.1 MACHINE MONITOR.................................................... 42
		11.2 SWITCHES........................................................... 48
		11.3 CONTROL LEVERS..................................................... 51
		11.4 REMOTE CONTROL SWITCHES............................................ 52
		11.5 CAP AND COVER WITH LOCK............................................ 53
		11.6 DUST INDICATOR..................................................... 53
		11.7 FUSIBLE LINK....................................................... 54
		11.8 FUSES.............................................................. 54
		11.9 TOOL BOX (SPARE)................................................... 55
		11.10 GREASE GUN HOLDER................................................. 55
	12. OPERATION............................................................... 56
		12.1 CHECKS BEFORE STARTING ENGINE...................................... 56
		12.2 STARTING ENGINE.................................................... 71
		12.3 OPERATIONS AND CHECKS AFTER STARTING ENGINE........................ 73
		12.4 MOVING THE MACHINE OFF............................................. 75
		12.5 STEERING THE MACHINE............................................... 77
		12.6 STOPPING THE MACHINE............................................... 79
		12.7 JAW CRUSHER OPERATIONS............................................. 80
		12.8 WATER SPRINKLER.................................................... 85
		12.9 CHECKS AFTER STOPPING CRUSHER OPERATIONS........................... 86
		12.10 CHECKS AFTER OPERATING............................................ 86
		12.11 STOPPING ENGINE................................................... 86
		12.12 CHECKS AFTER STOPPING ENGINE...................................... 87
		12.13 LOCKING........................................................... 88
		12.14 RUNNING IN THE JAW CRUSHER........................................ 89
		12.15 PRECAUTIONS FOR USING JAW CRUSHER................................. 90
		12.16 EFFICIENT USE OF JAW CRUSHER...................................... 92
		12.17 WORK DONE WITH MOBILE CRUSHER..................................... 99
		12.18 INHIBITED OPERATIONS..............................................101
		12.19 PRECAUTIONS FOR TRAVELING UP AND DOWN HILLS.......................102
	13. TRANSPORTATION..........................................................103
		13.1 LOADING AND UNLOADING THE MACHINE ON TRAILER.......................103
		13.2 FIXING METHOD OF MACHINE...........................................105
		13.3 PRECAUTIONS FOR LOADING............................................108
	14. COLD WEATHER OPERATION..................................................109
		14.1 PRECAUTIONS FOR LOW TEMPERATURE....................................109
		14.2 PRECAUTIONS AFTER COMPLETION OF WORK...............................111
		14.3 AFTER COLD WEATHER.................................................111
	15. LONG-TERM STORAGE.......................................................112
		15.1 BEFORE STORAGE.....................................................112
		15.2 DURING STORAGE.....................................................112
		15.3 AFTER STORAGE......................................................112
		15.4 STARTING MACHINE AFTER LONG-TERM STORAGE...........................113
	16. TROUBLESHOOTING.........................................................114
		16.1 PHENOMENA THAT ARE NOT FAILURES....................................114
		16.2 WHEN BATTERY IS DISCHARGED.........................................114
		16.3 TROUBLESHOOTING....................................................119
MAINTENANCE.....................................................................134
	17. GUIDES TO MAINTENANCE...................................................135
	18. OUTLINES OF SERVICE.....................................................138
		18.1 OUTLINE OF OIL, FUEL, COOLANT......................................138
		18.2 OUTLINE OF ELECTRIC SYSTEM.........................................141
		18.3 OUTLINE OF HYDRAULIC SYSTEM........................................141
		18.4 AIR BLEEDING FROM HYDRAULIC CIRCUIT................................142
	19. OIL FILLER AND OIL LEVEL GAUGE..........................................145
		19.1 LOCATIONS OF OIL FILLER AND OIL LEVEL GAUGE........................145
	20. WEAR PARTS LIST.........................................................146
		20.1 WEAR PARTS RELATED TO THE BODY.....................................146
		20.2 WEAR PARTS RELATED TO THE JAW CRUSHER..............................147
		20.3 WEAR PARTS RELATED TO THE PRIMARY BELT CONVEYOR....................149
	21. USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE....151
	22. STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS..........................155
		22.1 INTRODUCTION OF NECESSARY TOOLS....................................155
		22.2 TOOLS ATTACHED TO JAW CRUSHER......................................156
		22.3 TORQUE LIST........................................................158
	23. PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS...........................159
	24. MAINTENANCE SCHEDULE CHART..............................................162
		24.1 MAINTENANCE SCHEDULE CHART.........................................162
	25. SERVICE PROCEDURE.......................................................164
		25.1 INITIAL 250 HOURS SERVICE..........................................164
		25.2 WHEN REQUIRED......................................................165
		25.3 CHECK BEFORE STARTING..............................................193
		25.4 EVERY 100 HOURS SERVICE............................................201
		25.5 EVERY 250 HOURS SERVICE............................................203
		25.6 EVERY 500 HOURS SERVICE............................................208
		25.7 EVERY 1000 HOURS SERVICE...........................................213
		25.8 EVERY 2000 HOURS SERVICE...........................................215
		25.9 EVERY 4000 HOURS SERVICE...........................................217
SPECIFICATIONS..................................................................218
	26. SPECIFICATIONS..........................................................219

PLEASE NOTE:

• This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
• This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
• Require some other service manual or have any queries: please WRITE to us at [email protected]