Komatsu Motor Grader GD675-5 Operation & Maintenance Manual SN 55016 and up – PDF DOWNLOAD

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Komatsu Motor Grader GD675-5 Operation & Maintenance Manual

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Komatsu Motor Grader GD675-5 Operation & Maintenance Manual 

Size : 8.24 MB
Format : PDF
Language : English
Number of Pages : 349 Pages
Brand: Komatsu
Type of machine: Motor Grader
Type of document: Operation & Maintenance Manual
Model: GD675-5
Serial: 55016 and up

KOMATSU MOTOR GRADER GD675-5 OPERATION & MAINTENANCE MANUAL SN 55016 AND UP – PDF DOWNLOAD:

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DESCRIPTION:

Komatsu Motor Grader GD675-5 Operation & Maintenance Manual 

BEFORE READING THIS MANUAL:

This manual gives details of the operation and methods of inspection and maintenance for this machine that must be obeyed in order to use the machine safely. Most accidents are caused by the failure to follow fundamental safety rules for the operation and maintenance of machines. Read, understand and follow all precautions and warnings in this manual and on the machine before performing operation and maintenance. Failure to do so may result in serious injury or death.

•  Komatsu cannot predict every circumstance that might involve a potential hazard when the machine is used. Therefore, the safety messages in this manual and on the machine may not include all possible safety precautions. If you carry out any operation, inspection, or maintenance under conditions that are not described in this manual, understand that it is your responsibility to take the necessary precautions to ensure safety. In no event should you or others engage in the prohibited uses or actions described in this manual.
• Improper operation and maintenance of the machine can be hazardous and could result in serious injury or death. If you sell the machine, be sure to give this manual to the new owner together with the machine. Always keep this Operation and Maintenance Manual in the location shown on the right so that all relevant personnel can read it at any time. Storage location for the Operation and Maintenance Manual: Pocket (1) at rear of operator’s seat If this manual is lost or damaged, contact your distributor immediately to arrange for its replacement.
• For details regarding the machine serial No. you will need to provide your Komatsu distributor, see “TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR (PAGE 1-7)”. This manual uses the international units (SI) for units of measurement. For reference, units that have been used in the past are given in ( ). The explanations, values, and illustrations in this manual have been prepared based on the latest information available as of the date of its publication.
• Continuing improvements in the design of this machine may lead to additional changes that are not reflected in this manual. Consult Komatsu or your Komatsu distributor for the latest available information concerning your machine or with questions regarding information contained in this manual.
• The numbers in circles in the illustrations correspond to the numbers in ( ) in the text. (For example:1 → (1)) Komatsu delivers machines that comply with all applicable regulations and standards of the country to which it has been shipped. If this machine has been purchased in another country, it may lack certain safety devices and specifications that are necessary for use in your country. If there is any question about whether your product complies with the applicable standards and regulations of your country, consult Komatsu or your Komatsu distributor before operating the machine.

TABLE OF CONTENTS:

Komatsu Motor Grader GD675-5 Operation & Maintenance Manual 

COVER
..........................................................................................  1
FOREWORD........................................................................................  2
	BEFORE READING THIS MANUAL..................................................................  3
	SAFETY INFORMATION..........................................................................  4
	INTENDED USE................................................................................  5
		USE OF MACHINE..........................................................................  5
		DIRECTIONS OF MACHINE...................................................................  5
		VISIBILITY FROM OPERATOR'S SEAT.........................................................  6
	LOCATION OF PLATES, TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR...............................  7
		PRODUCT IDENTIFICATION NUMBER (PIN)/MACHINE SERIAL NO. PLATE............................  7
		EPA REGULATIONS, ENGINE NUMBER PLATE....................................................  7
		SERVICE METER POSITION..................................................................  8
		TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR...............................................  8
	CONTENTS....................................................................................  9
SAFETY.......................................................................................... 12
	SAFETY INFORMATION.......................................................................... 13
	SAFETY LABELS............................................................................... 16
		POSITION FOR ATTACHING SAFETY LABELS.................................................... 17
		SAFETY LABELS........................................................................... 18
	GENERAL PRECAUTIONS COMMON TO OPERATION AND MAINTENANCE..................................... 25
		PRECAUTIONS BEFORE STARTING OPERATION................................................... 25
		PREPARATIONS FOR SAFE OPERATION......................................................... 25
		FIRE PREVENTION......................................................................... 27
		PRECAUTIONS WHEN GETTING ON OR OFF MACHINE.............................................. 28
		DO NOT GET CAUGHT IN WORK EQUIPMENT..................................................... 30
		PRECAUTIONS RELATED TO PROTECTIVE STRUCTURES............................................ 30
		UNAUTHORIZED MODIFICATION............................................................... 31
		PRECAUTIONS RELATED TO ATTACHMENTS AND OPTIONS.......................................... 31
		PRECAUTIONS WHEN RUNNING ENGINE INSIDE BUILDING......................................... 31
	PRECAUTIONS FOR OPERATION................................................................... 32
		PRECAUTIONS FOR JOBSITE................................................................. 32
		STARTING ENGINE......................................................................... 34
		OPERATION............................................................................... 37
		TRANSPORTATION.......................................................................... 41
		TOWING.................................................................................. 42
	PRECAUTIONS FOR MAINTENANCE................................................................. 43
		PRECAUTIONS BEFORE STARTING INSPECTION AND MAINTENANCE.................................. 43
		PRECAUTIONS FOR INSPECTION AND MAINTENANCE.............................................. 47
		TIRES................................................................................... 52
OPERATION....................................................................................... 54
	GENERAL VIEW................................................................................ 55
		GENERAL VIEW OF MACHINE................................................................. 55
		GENERAL VIEW OF CONTROLS AND GAUGES..................................................... 56
	EXPLANATION OF COMPONENTS................................................................... 59
		MONITOR PANEL........................................................................... 59
		OTHER FUNCTIONS OF MACHINE MONITOR...................................................... 79
		SWITCHES................................................................................ 87
		CONTROL LEVERS, PEDALS..................................................................104
		ARTICULATE LOCK PIN.....................................................................116
		FUSE BOX................................................................................117
		SLOW BLOW FUSE..........................................................................118
		ELECTRIC POWER TAKEOFF..................................................................119
		HANDLING BATTERY DISCONNECT SWITCH......................................................120
		OPENING, CLOSING CAB DOORS..............................................................121
		BACKUP ALARM............................................................................122
		AM/FM RADIO.............................................................................123
		AIR CONDITIONER.........................................................................129
		OPERATION MANUAL STORAGE................................................................133
		TOOL BOX................................................................................133
		GREASE PUMP HOLDER......................................................................134
		CUP HOLDER..............................................................................134
		ASHTRAY.................................................................................134
		FIRE EXTINGUISHER.......................................................................134
		HANDLING MACHINES EQUIPPED WITH KOMTRAX.................................................135
	OPERATION...................................................................................136
		CHECK BEFORE STARTING ENGINE............................................................136
		STARTING ENGINE.........................................................................154
		OPERATIONS, CHECKS AFTER STARTING ENGINE................................................157
		STOPPING ENGINE.........................................................................159
		CHECK AFTER STOPPING ENGINE.............................................................159
		TRAVELING POSTURE FOR MACHINE...........................................................160
		MOVING MACHINE OFF (FORWARD, REVERSE, SHIFTING GEAR), STOPPING..........................161
		TURNING MACHINE.........................................................................172
		OPERATING WORK EQUIPMENT................................................................175
		WORK WHICH CAN BE CARRIED OUT USING A MOTOR GRADER......................................182
		PRECAUTIONS WHEN OPERATION..............................................................203
		ADJUSTING WORK EQUIPMENT POSTURE........................................................208
		PARKING MACHINE.........................................................................217
		CHECKS AFTER COMPLETION OF OPERATION....................................................219
		LOCKING.................................................................................220
		HANDLING THE TIRES......................................................................221
		COMBINATION OF SNOW RADIAL TIRE AND CHAIN...............................................222
	TRANSPORTATION..............................................................................223
		STEPS FOR TRANSPORTATION................................................................223
		PRECAUTIONS FOR LOADING.................................................................224
		LIFTING MACHINE.........................................................................225
	COLD WEATHER OPERATION......................................................................227
		PRECAUTIONS FOR LOW TEMPERATURE.........................................................227
		CAUTIONS AFTER COMPLETION OF WORK.......................................................228
		AFTER COLD WEATHER......................................................................228
	LONG-TERM STORAGE...........................................................................229
		BEFORE STORAGE..........................................................................229
		DURING STORAGE..........................................................................229
		AFTER STORAGE...........................................................................229
	TROUBLESHOOTING.............................................................................230
		AFTER RUNNING OUT OF FUEL...............................................................230
		WHEN LEANING PIPING IS DAMAGED..........................................................230
		TOWING THE MACHINE......................................................................231
		IF BATTERY IS DISCHARGED................................................................233
		IF THE GEAR SHIFT LEVER OF THE TRANSMISSION HAS ANY TROUBLE.............................236
		LOWERING WORK EQUIPMENT WHEN ENGINE IS STOPPED (RELEASE WORK EQUIPMENT OIL PRESSURE)....237
		OTHER TROUBLE...........................................................................239
MAINTENANCE.....................................................................................248
	GUIDES TO MAINTENANCE.......................................................................249
	OUTLINES OF SERVICE.........................................................................251
		HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC..................................251
		RELATING TO ELECTRIC SYSTEM.............................................................254
	WEAR PARTS..................................................................................255
		WEAR PARTS LIST.........................................................................255
	RECOMMENDED FUEL, COOLANT, AND LUBRICANT....................................................257
		USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE....................258
		RECOMMENDED BRANDS, RECOMMENDED QUALITY FOR PRODUCTS OTHER THAN KOMATSU GENUINE OIL.....259
	STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS..............................................260
		TORQUE LIST.............................................................................260
	PERIODIC REPLACEMENT OF CRITICAL PARTS......................................................261
		CRITICAL PARTS..........................................................................262
	MAINTENANCE SCHEDULE CHART..................................................................263
		MAINTENANCE SCHEDULE CHART..............................................................263
	SERVICE PROCEDURE...........................................................................265
		INITIAL 250 HOURS SERVICE (ONLY AFTER THE FIRST 250 HOURS)..............................265
		INITIAL 1000 HOURS SERVICE (ONLY AFTER THE FIRST 1000 HOURS)............................265
		WHEN REQUIRED...........................................................................266
		CHECK BEFORE STARTING...................................................................288
		EVERY 50 HOURS SERVICE..................................................................289
		EVERY 250 HOURS SERVICE.................................................................292
		EVERY 500 HOURS SERVICE.................................................................304
		EVERY 1000 HOURS SERVICE................................................................310
		EVERY 2000 HOURS SERVICE................................................................318
		EVERY 4000 HOURS SERVICE................................................................324
		EVERY 8000 HOURS SERVICE................................................................326
SPECIFICATIONS..................................................................................328
	SPECIFICATIONS..............................................................................329
ATTACHMENTS, OPTIONS............................................................................332
	HANDLING BLADE ACCUMULATOR..................................................................333
		FEATURES OF BLADE ACCUMULATOR...........................................................333
		METHOD OF OPERATING BLADE ACCUMULATOR...................................................334
	MACHINE EQUIPPED WITH "INTELLIGENT MACHINE CONTROL" DEVICE..................................335
		PRECAUTION FOR THE MACHINE EQUIPPED WITH "INTELLIGENT MACHINE CONTROL" DEVICE...........335
INDEX...........................................................................................338

PLEASE NOTE:

• This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
• Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.