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KOMATSU MX352 HYDRAULIC EXCAVATOR Operation & Maintenance Manual (SN:6Y6069 and up) KOMATSU MX352 – PDF DOWNLOAD
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- KOMATSU MX352 HYDRAULIC EXCAVATOR Operation & Maintenance Manual
- SERIAL NUMBER:6Y6069 and up
- PUBLICATION NUMBER:SEAM061600T
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Description
KOMATSU MX352 HYDRAULIC EXCAVATOR Operation & Maintenance Manual (SN:6Y6069 and up) KOMATSU MX352
KOMATSU MX352 HYDRAULIC EXCAVATOR OPERATION & MAINTENANCE MANUAL (SN:6Y6069 AND UP) KOMATSU MX352 – PDF DOWNLOAD:
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DESCRIPTION:
KOMATSU MX352 HYDRAULIC EXCAVATOR Operation & Maintenance Manual (SN:6Y6069 and up) KOMATSU MX352
This manual provides rules and guidelines which will help you use this machine safely and effectively. The precautions in this manual must be followed at all times when performing operation and maintenance. Most accidents are caused by the failure to follow fundamental safety rules for the operation and maintenance of machines. Accidents can be prevented by knowing beforehand conditions that may cause a hazard when performing operation and maintenance.
TABLE OF CONTENTS:
KOMATSU MX352 HYDRAULIC EXCAVATOR Operation & Maintenance Manual (SN:6Y6069 and up) KOMATSU MX352
MAIN MENU........................................................................ 0 COVER............................................................................ 1 FOREWORD......................................................................... 2 FOREWORD..................................................................... 3 SAFETY INFORMATION........................................................... 6 INTRODUCTION................................................................. 8 DIRECTIONS OF MACHINE.................................................... 8 PRODUCT INFORMATION.......................................................... 9 PRODUCT IDENTIFICATION NUMBER (PIN)/MACHINE SERIAL NO. PLATE............. 9 ENGINE SERIAL NUMBER PLATE AND ITS LOCATION.............................. 9 EMISSION CONTROL INFORMATION LABEL AND ITS LOCATION...................... 10 SERVICE METER LOCATION................................................... 10 YOUR MACHINE SERIAL NUMBERS AND DISTRIBUTOR.............................. 10 CONTENTS..................................................................... 0 CONTENTS......................................................................... 11 SAFETY........................................................................... 18 SAFETY INFORMATION........................................................... 19 SAFETY LABELS................................................................ 21 LOCATION OF SAFETY LABELS................................................ 21 SAFETY LABELS............................................................ 22 SAFETY INFORMATION........................................................... 27 SAFETY MACHINE OPERATION..................................................... 37 STARTING ENGINE.......................................................... 37 OPERATION................................................................ 39 TRANSPORTATION........................................................... 45 BATTERY.................................................................. 46 TOWING................................................................... 48 LIFTING OBJECTS WITH BUCKET.............................................. 49 SAFETY MAINTENANCE INFORMATION............................................... 50 OPERATION........................................................................ 58 MACHINE VIEW ILLUSTRATIONS................................................... 59 OVERALL MACHINE VIEW..................................................... 59 CONTROLS AND GAUGES...................................................... 60 DETAILED CONTROLS AND GAUGES................................................. 61 MONITORING SYSTEM........................................................ 61 Emergency Monitors................................................... 62 Meter Display Portion................................................ 64 Pilot Lamps.......................................................... 66 Monitor Switches Portion............................................. 67 SWITCHES................................................................. 69 CONTROL LEVERS AND PEDALS................................................ 73 WINDSHIELD............................................................... 79 SLIDING DOOR............................................................. 83 SLIDING WINDOW........................................................... 83 EMERGENCY ESCAPE HAMMER.................................................. 84 COVER WITH LOCK.......................................................... 85 Opening and Closing Covers with Lock................................. 85 ENGINE REAR COVER........................................................ 86 COOLING COVER............................................................ 87 MUD COVER................................................................ 88 METHOD OF OPENING (TILTING) FLOOR........................................ 89 FUSE..................................................................... 94 BLOCK FUSE............................................................... 95 OPERATION MANUAL STORAGE................................................. 95 TOOL BOX................................................................. 95 GREASE GUN HOLDER........................................................ 96 ASHTRAY.................................................................. 96 MACHINE OPERATIONS AND CONTROLS.............................................. 97 BEFORE STARTING ENGINE................................................... 97 Walk-around Checks................................................... 97 Checks Before Starting............................................... 99 Adjustment...........................................................105 Seat Belt............................................................107 Operations Before Starting Engine....................................109 STARTING ENGINE..........................................................111 Normal Starting......................................................111 Starting Engine in Cold Weather......................................112 AFTER STARTING ENGINE....................................................115 Breaking-in the New Machine..........................................115 Warming-up Operation.................................................116 STOPPING THE ENGINE......................................................118 MACHINE OPERATION........................................................119 Preparations for Moving the Machine Off..............................119 Moving Machine Forward...............................................120 Moving Machine Backward..............................................121 Stopping Machine.....................................................123 STEERING THE MACHINE.....................................................124 Steering.............................................................124 SWINGING.................................................................126 WORK EQUIPMENT CONTROLS AND OPERATIONS...................................127 PROHIBITED OPERATIONS....................................................129 GENERAL OPERATION INFORMATION............................................131 TRAVELING ON SLOPES......................................................133 ESCAPE FROM MUD..........................................................135 Stuck One Side of Track..............................................135 Stuck Both Sides of Tracks...........................................135 WORK POSSIBLE USING COMPACT HYDRAULIC EXCAVATOR..........................136 Backhoe work.........................................................136 Ditching work........................................................136 Loading work.........................................................136 Smoothing work.......................................................137 Side ditching work...................................................137 BUCKET REPLACEMENT.......................................................138 PARKING MACHINE..........................................................139 MACHINE INSPECTION AFTER DAILY WORK......................................140 Before stop engine...................................................140 After stop engine....................................................140 LOCKING..................................................................141 RUBBER SHOES AND ROAD LINERS.............................................142 Rubber Shoes and Road Liners Information.............................142 Warranty for Rubber Shoes and Road Liners............................142 Using Rubber Shoes and Road Liners...................................143 Long Life Operations.................................................144 TRANSPORTATION...............................................................148 TRANSPORTATION PROCEDURE.................................................148 LOADING AND UNLOADING WITH TRAILER.......................................149 Loading..............................................................150 Securing Machine.....................................................152 Unloading............................................................153 LIFTING MACHINE..........................................................155 COLD WEATHER OPERATION.......................................................158 COLD WEATHER OPERATION INFORMATION.......................................158 Fuel and Lubricants..................................................158 Cooling System Coolant...............................................158 Battery..............................................................159 CAB HEATER IN COLD WEATHER...............................................159 AFTER DAILY WORK COMPLETION..............................................160 AFTER COLD WEATHER SEASON................................................160 LONG TERM STORAGE............................................................161 BEFORE STORAGE...........................................................161 DURING STORAGE...........................................................162 AFTER STORAGE............................................................162 TROUBLES AND ACTIONS.........................................................163 RUNNING OUT OF FUEL......................................................163 PHENOMENA THAT ARE NOT FAILURES..........................................163 TOWING THE MACHINE.......................................................164 SEVERE JOB CONDITION.....................................................164 DISCHARGED BATTERY.......................................................165 Battery Removal and Installation.....................................166 Battery Charges......................................................167 Starting Engine with Booster Cables..................................168 OTHER TROUBLE............................................................170 Electrical System....................................................170 Chassis..............................................................171 Engine...............................................................172 MAINTENANCE......................................................................174 MAINTENANCE INFORMATION......................................................175 LUBRICANTS, COOLANT AND FILTERS..............................................178 HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC...................178 Oil..................................................................178 Fuel.................................................................178 Cooling System Coolant...............................................179 Grease...............................................................179 Carrying Out KOWA (Komatsu Oil Wear Analysis)........................180 Oil and Fuel Storage.................................................181 Filters..............................................................181 ELECTRIC SYSTEM MAINTENANCE..............................................181 HANDLING HYDRAULIC SYSTEM................................................182 WEAR PARTS...................................................................183 WEAR PARTS LIST..........................................................183 LUBRICANTS, FUEL AND COOLANT SPECIFICATIONS..................................184 TIGHTENING TORQUE SPECIFICATIONS.............................................188 TIGHTENING TORQUE LIST...................................................188 SAFETY CRITICAL PARTS........................................................190 SAFETY CRITICAL PARTS LIST...............................................190 MAINTENANCE SCHEDULE.........................................................191 MAINTENANCE SCHEDULE CHART...............................................191 MAINTENANCE INTERVAL FOR HYDRAULIC BREAKER...............................192 MAINTENANCE PROCEDURE........................................................193 WHEN REQUIRED............................................................193 CHECK, CLEAN AND REPLACE AIR CLEANER ELEMENT.........................193 CLEAN INSIDE OF COOLING SYSTEM.......................................195 CHECK LEVEL OF BATTERY ELECTROLYTE...................................198 CLEAN WATER SEPARATOR ELEMENT........................................200 DRAIN WATER AND SEDIMENT FROM FUEL TANK..............................201 CHECK AND TIGHTEN TRACK SHOE BOLTS...................................201 CHECK AND ADJUST TRACK TENSION.......................................202 CHECK, RUBBER SHOES OR ROAD LINERS...................................204 CHECK AND ADJUST RUBBER SHOE TENSION.................................206 REPLACE RUBBER SHOES.................................................208 REPLACE ROAD LINERS..................................................210 REPLACE BUCKET TEETH.................................................211 CHECK WINDOW WASHER FLUID LEVEL, ADD FLUID...........................214 CHECK, CLEAN AND LUBRICATE CAB SLIDE DOOR RAIL AND ROLLER............215 LUBRICATING..........................................................215 BLEEDING AIR FROM HYDRAULIC SYSTEM...................................216 CHECK BEFORE STARTING....................................................218 EVERY 500 HOURS MAINTENANCE..............................................219 LUBRICATING..........................................................219 CHANGE OIL IN ENGINE OIL PAN, REPLACE ENGINE OIL FILTER CARTRIDGE....222 REPLACE FUEL FILTER CARTRIDGE........................................223 CHECK OIL LEVEL IN FINAL DRIVE CASE, ADD OIL.........................225 CLEAN AND INSPECT RADIATOR FINS AND OIL COOLER FINS..................226 CHECK AND ADJUST COOLING FAN BELT TENSION............................227 EVERY 1000 HOURS MAINTENANCE.............................................228 REPLACE HYDRAULIC OIL FILTER ELEMENT.................................228 CHANGE OIL IN FINAL DRIVE CASE.......................................230 CHECK ENGINE VALVE CLEARANCE, ADJUST.................................230 EVERY 2000 HOURS MAINTENANCE.............................................231 CHANGE OIL IN HYDRAULIC TANK, CLEAN STRAINER.........................231 CHECK ALTERNATOR, STARTING MOTOR.....................................233 SPECIFICATIONS...................................................................234 SPECIFICATIONS...............................................................235 ATTACHMENTS AND OPTIONS..........................................................238 ATTACHMENTS AND OPTIONS - GENERAL INFORAMTION................................239 SAFETY FIRST.............................................................239 ATTACHMENT INSTALLATION..................................................240 BUCKET WITH HOOK.............................................................241 PROHIBITED OPERATIONS....................................................241 AIR CONDITIONER..............................................................242 CONTROL PANEL AND COMPONENTS.............................................242 AIR CONDITIONER CONTROLS.................................................243 AIR CONDITIONER MAINTENANCE..............................................244 When Required........................................................244 Every 250 Hours Maintenance..........................................245 Every 500 Hours Maintenance..........................................246 RADIO........................................................................249 CONTROL PANEL............................................................249 CONTROLS OF RADIO........................................................250 Listening to radio...................................................250 Automatic Tuning.....................................................251 Manual Tuning........................................................251 Preset Station Buttons...............................................251 Using auto memory....................................................252 Time Adjustment......................................................252 Automatic selection of reception for monaural/stereo.................253 Antenna..............................................................253 CARE FOR RADIO...........................................................253 WINDSHIELD WASHER............................................................254 WINDSHIELD WASHER OPERATION..............................................254 CHECK WINDOW WASHER FLUID LEVEL, ADD FLUID...............................254 MACHINE READY FOR ATTACHMENT.................................................255 LOCATIONS................................................................255 HYDRAULIC CIRCUIT........................................................258 Hydraulic Circuit Connection.........................................258 ATTACHMENT OPERATIONS....................................................260 When Using Breaker...................................................260 When Using General Attachment Such as Crusher........................261 LONG TERM STORAGE........................................................261 SPECIFICATIONS...........................................................261 CHANGING MACHINE CONTROL PATTERN (IF PATTERN CHANGE VALVE EQUIPPED)..........262 CONTROL PATTERN CHANGE PROCEDURE.........................................262 MACHINE CONTROL PATTERNS.................................................263 ATTACHMENT GUIDE.............................................................264 ATTACHMENT COMBINATIONS..................................................264 RECOMMENDED ATTACHMENT OPERATIONS............................................265 HYDRAULIC BREAKER........................................................265 INDEX............................................................................270 <A>..........................................................................270 <B>..........................................................................270 <C>..........................................................................270 <D>..........................................................................270 <E>..........................................................................270 <F>..........................................................................270 <G>..........................................................................270 <H>..........................................................................270 <I>..........................................................................270 <L>..........................................................................270 <M>..........................................................................270 <O>..........................................................................270 <P>..........................................................................271 <R>..........................................................................271 <S>..........................................................................271 <T>..........................................................................271 <W>..........................................................................271 <Y>..........................................................................271 COLOPHON.........................................................................272
PLEASE NOTE:
⦁ This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
⦁ This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
⦁ Require some other service manual or have any queries: please WRITE to us at [email protected]
