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Komatsu PC09-1 Hydraulic Excavator Operation & Maintenance Manual SN 14277 And Up – PDF DOWNLOAD
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Komatsu PC09-1 Hydraulic Excavator Operation & Maintenance Manual
Book Code : TEN00555-00
SERIAL NUMBERS 14277 and up
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Description
Komatsu PC09-1 Hydraulic Excavator Operation & Maintenance Manual
FILE DETAILS:
Komatsu PC09-1 Hydraulic Excavator Operation & Maintenance Manual
Size : 5.06 MB
Format : PDF
Language : English
Number of Pages : 211 Pages
Brand: Komatsu
Type of machine: Hydraulic Excavator
Type of document: Operation & Maintenance Manual
Model: PC09-1
Serial: 14277 and up
KOMATSU PC09-1 HYDRAULIC EXCAVATOR OPERATION & MAINTENANCE MANUAL SN 14277 AND UP – PDF DOWNLOAD:
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
Komatsu PC09-1 Hydraulic Excavator Operation & Maintenance Manual
FOREWORD:
This manual provides rules and guidelines which will help you use this machine safely and effectively. The precautions in this manual must be followed at all times when performing operation and maintenance. Most accidents are caused by the failure to follow fundamental safety rules forthe operation and maintenance of machines. Accidents can be prevented by knowing beforehand conditions that may cause hazard when performing operation and maintenance.
TABLE OF CONTENTS:
Komatsu PC09-1 Hydraulic Excavator Operation & Maintenance Manual
COVER .................................................................... 1 FOREWORD ................................................................. 2 FOREWORD.............................................................. 3 SAFETY INFORMATION.................................................... 6 INTRODUCTION.......................................................... 8 DIRECTIONS OF MACHINE............................................. 8 PRODUCT INFORMATION................................................... 9 PRODUCT IDENTIFICATION NUMBER (PIN)/MACHINE SERIAL NO. PLATE...... 9 ENGINE SERIAL NUMBER PLATE AND ITS LOCATION....................... 9 EMISSION CONTROL INFORMATION LABEL AND ITS LOCATION............... 10 SERVICE METER LOCATION............................................ 10 YOUR MACHINE SERIAL NUMBERS AND DISTRIBUTOR....................... 11 CONTENTS.............................................................. 12 SAFETY ................................................................... 16 SAFETY................................................................ 17 SAFETY LABELS......................................................... 19 LOCATION OF SAFETY LABELS......................................... 19 SAFETY LABELS..................................................... 20 GENERAL PRECAUTIONS................................................... 23 SAFETY MACHINE OPERATION.............................................. 31 STARTING ENGINE................................................... 31 OPERATION......................................................... 32 TRANSPORTATION.................................................... 39 BATTERY........................................................... 40 TOWING............................................................ 42 LIFTING OBJECTS WITH BUCKET....................................... 43 SAFETY MAINTENANCE INFORMATION........................................ 44 OPERATION ................................................................ 50 MACHINE VIEW ILLUSTRATIONS............................................ 51 OVERALL MACHINE VIEW.............................................. 51 CONTROLS AND GAUGES............................................... 52 DETAILED CONTROLS AND GAUGES.......................................... 53 METERS, LAMPS..................................................... 53 SWITCHES.......................................................... 55 CONTROL LEVERS AND PEDALS......................................... 57 VARIABLE BLADE.................................................... 64 ENGINE HOOD....................................................... 64 FUSE.............................................................. 65 BLOCK FUSE........................................................ 65 OPERATION MANUAL STORAGE.......................................... 66 MACHINE OPERATIONS AND CONTROLS....................................... 67 BEFORE STARTING ENGINE............................................ 67 STARTING ENGINE................................................... 78 AFTER STARTING ENGINE............................................. 81 STOPPING THE ENGINE............................................... 84 CHECK AFTER SHUT OFF ENGINE....................................... 84 MACHINE OPERATION................................................. 85 STEERING THE MACHINE.............................................. 89 SWINGING.......................................................... 91 WORK EQUIPMENT CONTROLS AND OPERATIONS............................ 92 PROHIBITED OPERATIONS............................................. 94 GENERAL OPERATION INFORMATION..................................... 97 TRAVELING ON SLOPES............................................... 98 ESCAPE FROM MUD...................................................100 WORK POSSIBLE USING COMPACT HYDRAULIC EXCAVATOR...................101 BUCKET REPLACEMENT................................................103 PARKING MACHINE...................................................105 MACHINE INSPECTION AFTER DAILY WORK...............................106 RUBBER SHOES (MACHINE WITH RUBBER SHOES ONLY).....................107 TRANSPORTATION........................................................112 TRANSPORTATION PROCEDURE..........................................112 LOADING AND UNLOADING WITH TRAILER................................112 LIFTING MACHINE...................................................114 SHIPPING MACHINE INFORMATION......................................116 COLD WEATHER OPERATION................................................117 COLD WEATHER OPERATION INFORMATION................................117 AFTER DAILY WORK COMPLETION.......................................119 AFTER COLD WEATHER SEASON.........................................119 LONG TERM STORAGE.....................................................120 BEFORE STORAGE....................................................120 DURING STORAGE....................................................120 AFTER STORAGE.....................................................120 STARTING MACHINE AFTER LONG-TERM STORAGE..........................120 TROUBLES AND ACTIONS..................................................121 RUNNING OUT OF FUEL...............................................121 PHENOMENA THAT ARE NOT FAILURES...................................121 TOWING THE MACHINE................................................122 SEVERE JOB CONDITION..............................................122 DISCHARGED BATTERY................................................123 OTHER TROUBLE.....................................................127 MAINTENANCE ..............................................................132 MAINTENANCE INFORMATION...............................................133 OUTLINE OF SERVICE....................................................135 HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC............135 ELECTRIC SYSTEM MAINTENANCE.......................................138 WEAR PARTS............................................................139 WEAR PARTS LIST...................................................139 LUBRICANTS, FUEL AND COOLANT SPECIFICATIONS...........................140 PROPER SELECTION..................................................140 TIGHTENING TORQUE SPECIFICATIONS......................................144 TIGHTENING TORQUE LIST............................................144 SAFETY CRITICAL PARTS.................................................145 SAFETY CRITICAL PARTS LIST........................................145 MAINTENANCE SCHEDULE..................................................146 MAINTENANCE SCHEDULE CHART........................................146 MAINTENANCE INTERVAL FOR HYDRAULIC BREAKER........................147 MAINTENANCE PROCEDURE.................................................148 INITIAL 250 HOURS MAINTENANCE (ONLY AFTER THE FIRST 250 HOURS)....148 WHEN REQUIRED.....................................................149 CHECK BEFORE STARTING.............................................164 EXPLANATION OF SYMBOLS FOR LUBRICATION STANDARD TABLE.............164 EVERY 100 HOURS MAINTENANCE.......................................165 EVERY 250 HOURS MAINTENANCE.......................................166 EVERY 500 HOURS MAINTENANCE.......................................171 EVERY 1000 HOURS MAINTENANCE......................................178 EVERY 2000 HOURS MAINTENANCE......................................179 SPECIFICATIONS ...........................................................182 SPECIFICATIONS........................................................183 ATTACHMENTS, OPTIONS .....................................................186 ATTACHMENTS AND OPTIONS - GENERAL INFORMATION.........................187 SAFETY FIRST......................................................187 ATTACHMENT INSTALLATION...........................................188 BUCKET WITH HOOK......................................................189 HOOK CONDITION....................................................189 PROHIBITED OPERATIONS.............................................189 ATTACHMENT GUIDE......................................................190 ATTACHMENT COMBINATIONS...........................................190 HANDLING ARM WITH BUILT-IN BREAKER....................................191 BUCKET POSTURE....................................................191 REMOVING AND INSTALLING CHISEL....................................191 PROCEDURE FOR BREAKER OPERATIONS..................................192 PRECAUTIONS WHEN CARRYING OUT BREAKER OPERATIONS..................193 STOWING CHISEL, DUMMY CHISEL......................................194 PRECAUTIONS WHEN CARRYING OUT BUCKET OPERATIONS...................194 HANDLING DUMMY LINK...............................................195 CHECK BEFORE STARTING.............................................196 SPECIFICATIONS....................................................197 HANDLING BUCKET COUPLER...............................................198 PROCEDURE FOR REMOVING BUCKET.....................................198 PROCEDURE FOR INSTALLING BUCKET...................................200 HANDLING FOLDING TOPS CANOPY..........................................202 RECOMMENDED ATTACHMENT OPERATIONS.....................................204 HYDRAULIC BREAKER.................................................204 INDEX.....................................................................208
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