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KOMATSU PC09-1 HYDRAULIC EXCAVATOR OPERATION & MAINTENANCE MANUAL (SN:PC09-1 10731 and up) KOMATSU PC09-1 – PDF DOWNLOAD
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- KOMATSU PC09-1 HYDRAULIC EXCAVATOR OPERATION & MAINTENANCE MANUAL
- Serial Number:PC09-1 10731 and up
- PUBLICATOIN NUMBER:SEAM044502T
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Description
KOMATSU PC09-1 HYDRAULIC EXCAVATOR OPERATION & MAINTENANCE MANUAL (SN:PC09-1 10731 and up) KOMATSU PC09-1
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KOMATSU PC09-1 HYDRAULIC EXCAVATOR OPERATION & MAINTENANCE MANUAL (SN:PC09-1 10731 AND UP) KOMATSU PC09-1 – PDF DOWNLOAD:
TABLE OF CONTENTS:
KOMATSU PC09-1 HYDRAULIC EXCAVATOR OPERATION & MAINTENANCE MANUAL (SN:PC09-1 10731 and up) KOMATSU PC09-1
MAIN MENU....................................................................... 0 COVER........................................................................... 1 FOREWARD........................................................................ 2 FOREWORD.................................................................... 3 SAFETY INFORMATION.......................................................... 6 INTRODUCTION................................................................ 8 DIRECTIONS OF MACHINE................................................... 8 PRODUCT INFORMATION......................................................... 9 PRODUCT IDENTIFICATION NUMBER (PIN)/MACHINE SERIAL NO. PLATE............ 9 ENGINE SERIAL NUMBER PLATE AND ITS LOCATION............................. 9 EMISSION CONTROL INFORMATION LABEL AND ITS LOCATION..................... 10 SERVICE METER LOCATION.................................................. 10 YOUR MACHINE SERIAL NUMBERS AND DISTRIBUTOR............................. 11 CONTENTS........................................................................ 12 SAFETY.......................................................................... 16 SAFETY INFORMATION.......................................................... 17 SAFETY LABELS............................................................... 19 LOCATION OF SAFETY LABELS............................................... 19 SAFETY LABELS........................................................... 20 SAFETY INFORMATION.......................................................... 23 SAFETY RULES............................................................ 23 IF ABNORMALITIES ARE FOUND.............................................. 23 WORKING WEAR AND PERSONAL PROTECTIVE ITEMS.............................. 23 FIRE EXTINGUISHER AND FIRST AID KIT..................................... 23 SAFETY EQUIPMENT........................................................ 23 KEEP MACHINE CLEAN...................................................... 24 OPERATOR'S SEAT EQUIPMENT............................................... 24 LEAVING OPERATOR'S SEAT WITH LOCK....................................... 24 HANDRAILS AND STEPS..................................................... 25 MOUNTING AND DISMOUNTING................................................ 25 NO PERSONS ON ATTACHMENTS............................................... 25 BURN PREVENTION......................................................... 26 FIRE PREVENTION AND EXPLOSION PREVENTION................................ 27 ACTION IF FIRE OCCURS................................................... 27 FALLING OBJECTS, FLYING OBJECTS AND INTRUDING OBJECTS PREVENTION........ 28 ATTACHMENT INSTALLATION................................................. 28 ATTACHMENT COMBINATIONS................................................. 28 UNAUTHORIZED MODIFICATIONS.............................................. 28 SAFETY AT JOBSITE....................................................... 29 WORKING ON LOOSE GROUND................................................. 29 DISTANCE TO HIGH VOLTAGE CABLES......................................... 29 ENSURE GOOD VISIBILITY.................................................. 30 VENTILATION FOR ENCLOSED AREA........................................... 30 SIGNALMAN'S SIGNAL AND SIGNS............................................ 30 ASBESTOS DUST HAZARD PREVENTION......................................... 30 SAFETY MACHINE OPERATION.................................................... 31 STARTING ENGINE......................................................... 31 CHECKS BEFORE STARTING ENGINE....................................... 31 SAFETY RULES FOR STARTING ENGINE.................................... 31 STARTING ENGINE IN COLD WEATHER..................................... 31 OPERATION............................................................... 32 CHECKS BEFORE OPERATION............................................. 32 SAFETY RULES FOR CHANGING MACHINE DIRECTIONS........................ 32 SAFETY RULES FOR TRAVELING.......................................... 33 TRAVELING ON SLOPES................................................. 34 OPERATIONS ON SLOPES ............................................... 35 PROHIBITED OPERATIONS............................................... 35 OPERATIONS ON SNOW.................................................. 37 PARKING MACHINE..................................................... 37 TRANSPORTATION.......................................................... 39 LOADING AND UNLOADING............................................... 39 SHIPPING THE MACHINE................................................ 39 BATTERY................................................................. 40 BATTERY HAZARD PREVENTION........................................... 40 STARTING ENGINE WITH BOOSTER CABLES................................. 41 TOWING.................................................................. 42 SAFETY RULES FOR TOWING............................................. 42 LIFTING OBJECTS WITH BUCKET............................................. 43 SAFETY RULES FOR LIFTING OBJECTS.................................... 43 SAFETY MAINTENANCE INFORMATION.............................................. 44 WARNING TAG............................................................. 44 KEEP WORK PLACE CLEAN AND TIDY.......................................... 44 APPOINT LEADER WHEN WORKING WITH OTHERS................................. 44 STOP ENGINE BEFORE CARRYING OUT MAINTENANCE............................. 45 TWO WORKERS FOR MAINTENANCE WHEN ENGINE IS RUNNING...................... 46 PROPER TOOLS............................................................ 46 PERSONNEL............................................................... 46 ATTACHMENTS............................................................. 47 WORK UNDER THE MACHINE.................................................. 47 NOISE................................................................... 47 WHEN USING HAMMER....................................................... 47 WELDING WORKS........................................................... 47 REMOVING BATTERY TERMINALS.............................................. 48 SAFETY FIRST WHEN USING HIGH-PRESSURE GREASE TO ADJUST TRACK TENSION.... 48 SAFETY RULES FOR HIGH-PRESSURE OIL...................................... 48 SAFETY HANDLING HIGH-PRESSURE HOSES..................................... 49 WASTE MATERIALS......................................................... 49 COMPRESSED AIR.......................................................... 49 PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS........................... 49 OPERATION....................................................................... 50 MACHINE VIEW ILLUSTRATIONS.................................................. 51 OVERALL MACHINE VIEW.................................................... 51 CONTROLS AND GAUGES..................................................... 52 DETAILED CONTROLS AND GAUGES................................................ 53 METERS,LAMPS............................................................ 53 SWITCHES................................................................ 55 CONTROL LEVERS AND PEDALS............................................... 57 VARIABLE BLADE.......................................................... 64 ENGINE HOOD............................................................. 64 FUSE.................................................................... 65 BLOCK FUSE.............................................................. 65 OPERATION MANUAL STORAGE................................................ 66 MACHINE OPERATIONS AND CONTROLS............................................. 67 BEFORE STARTING ENGINE.................................................. 67 STARTING ENGINE......................................................... 78 AFTER STARTING ENGINE................................................... 81 STOPPING THE ENGINE..................................................... 84 CHECK AFTER SHUT OFF ENGINE............................................. 84 MACHINE OPERATION....................................................... 85 STEERING THE MACHINE.................................................... 89 SWINGING................................................................ 91 WORK EQUIPMENT CONTROLS AND OPERATIONS.................................. 92 PROHIBITED OPERATIONS................................................... 94 GENERAL OPERATION INFORMATION........................................... 97 TRAVELING ON SLOPES..................................................... 98 ESCAPE FROM MUD.........................................................100 WORK POSSIBLE USING COMPACT HYDRAULIC EXCAVATOR.........................101 BUCKET REPLACEMENT......................................................103 PARKING MACHINE.........................................................105 MACHINE INSPECTION AFTER DAILY WORK.....................................106 RUBBER SHOES (MACHINE WITH RUBBER SHOES ONLY)...........................107 TRANSPORTATION..............................................................112 TRANSPORTATION PROCEDURE................................................112 LOADING AND UNLOADING WITH TRAILER......................................112 LIFTING MACHINE.........................................................114 SHIPPING MACHINE INFORMATION............................................116 COLD WEATHER OPERATION......................................................117 COLD WEATHER OPERATION INFORMATION......................................117 AFTER DAILY WORK COMPLETION.............................................119 AFTER COLD WEATHER SEASON...............................................119 LONG TERM STORAGE...........................................................120 BEFORE STORAGE..........................................................120 DURING STORAGE..........................................................120 AFTER STORAGE...........................................................120 STARTING MACHINE AFTER LONG-TERM STORAGE................................120 TROUBLES AND ACTIONS........................................................121 RUNNING OUT OF FUEL.....................................................121 PHENOMENA THAT ARE NOT FAILURES.........................................121 TOWING THE MACHINE......................................................122 SEVERE JOB CONDITION....................................................122 DISCHARGED BATTERY......................................................123 OTHER TROUBLE...........................................................127 MAINTENANCE.....................................................................132 MAINTENANCE INFORMATION.....................................................133 LUBRICANTS, COOLANT AND FILTERS.............................................135 HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC..................135 ELECTRIC SYSTEM MAINTENANCE.............................................137 WEAR PARTS..................................................................138 WEAR PARTS LIST.........................................................138 LUBRICANTS, FUEL AND COOLANT SPECIFICATIONS.................................139 PROPER SELECTION........................................................139 TIGHTENING TORQUE SPECIFICATIONS............................................143 TIGHTENING TORQUE LIST..................................................143 SAFETY CRITICAL PARTS.......................................................144 SAFETY CRITICAL PARTS LIST..............................................144 MAINTENANCE SCHEDULE........................................................145 MAINTENANCE SCHEDULE CHART..............................................145 MAINTENANCE INTERVAL FOR HYDRAULIC BREAKER..............................146 MAINTENANCE PROCEDURE.......................................................147 INITIAL 250 HOURS MAINTENANCE (ONLY AFTER THE FIRST 250 HOURS)..........147 REPLACE FUEL FILTER ELEMENT.........................................172 REPLACE ENGINE OIL FILTER CARTRIDGE.................................171 CHECK ENGINE VALVE CLEARANCE, ADJUST................................178 WHEN REQUIRED...........................................................148 CHECK, CLEAN AND REPLACE AIR CLEANER ELEMENT........................148 CLEAN INSIDE OF COOLING SYSTEM......................................150 CHECK LEVEL OF BATTERY ELECTROLYTE..................................153 CHECK RUBBER SHOES..................................................156 CHECK AND ADJUST RUBBER SHOE TENSION................................158 REPLACE RUBBER SHOES................................................160 DRAIN WATER AND SEDIMENT FROM FUEL TANK.............................162 CHECK BEFORE STARTING...................................................163 EVERY 100 HOURS MAINTENANCE.............................................164 LUBRICATING.........................................................164 EVERY 250 HOURS MAINTENANCE.............................................165 LUBRICATING.........................................................165 REPLACE ENGINE OIL IN ENGINE OIL PAN................................166 CHECK OIL LEVEL IN FINAL DRIVE CASE, ADD OIL........................167 REPLACE HYDRAULIC OIL FILTER CARTRIDGE..............................168 CHECK AND ADJUST COOLING FAN BELT TENSION...........................169 EVERY 500 HOURS MAINTENANCE.............................................170 LUBRICATING.........................................................170 REPLACE ENGINE OIL FILTER CARTRIDGE.................................171 REPLACE FUEL FILTER ELEMENT.........................................172 CLEAN AND INSPECT RADIATOR FINS AND OIL COOLER FINS.................174 REPLACE FUEL FEED PUMP PRE-FILTER...................................175 EVERY 1000 HOURS MAINTENANCE............................................176 CHANGE OIL IN FINAL DRIVE CASE......................................176 EVERY 2000 HOURS MAINTENANCE............................................177 CHANGE OIL IN HYDRAULIC TANK, CLEAN STRAINER........................177 CHECK ALTERNATOR, STARTING MOTOR....................................178 CHECK ENGINE VALVE CLEARANCE, ADJUST................................178 SPECIFICATIONS..................................................................180 SPECIFICATIONS..............................................................181 ATTACHMENTS, OPTIONS............................................................184 ATTACHMENTS AND OPTIONS - GENERAL INFORMATION...............................185 SAFETY FIRST............................................................185 ATTACHMENT INSTALLATION.................................................186 BUCKET WITH HOOK............................................................187 HOOK CONDITION..........................................................187 PROHIBITED OPERATIONS...................................................187 ATTACHMENT GUIDE............................................................188 ATTACHMENT COMBINATIONS.................................................188 HANDLING ARM WITH BUILT-IN BREAKER..........................................189 BUCKET POSTURE..........................................................189 REMOVING AND INSTALLING CHISEL..........................................189 PROCEDURE FOR BREAKER OPERATIONS........................................190 PRECAUTIONS WHEN CARRYING OUT BREAKER OPERATIONS........................191 STOWING CHISEL, DUMMY CHISEL............................................192 PRECAUTIONS WHEN CARRYING OUT BUCKET OPERATIONS.........................192 HANDLING DUMMY LINK.....................................................193 CHECK BEFORE STARTING...................................................194 SPECIFICATIONS..........................................................195 HANDLING BUCKET COUPLER.....................................................196 PROCEDURE FOR REMOVING BUCKET...........................................196 PROCEDURE FOR INSTALLING BUCKET.........................................198 RECOMMENDED ATTACHMENT OPERATIONS...........................................200 HYDRAULIC BREAKER.......................................................200 INDEX...........................................................................204
DESCRIPTION:
KOMATSU PC09-1 HYDRAULIC EXCAVATOR OPERATION & MAINTENANCE MANUAL (SN:PC09-1 10731 and up) KOMATSU PC09-1
This manual provides rules and guidelines which will help you use this machine safely and effectively. The precautions in this manual must be followed at all times when performing operation and maintenance. Most accidents are caused by the failure to follow fundamental safety rules for the operation and maintenance of machines. Accidents can be prevented by knowing beforehand conditions that may cause a hazard when performing operation and maintenance.
PLEASE NOTE:
⦁ This is the SAME exact manual used by your dealers to fix your vehicle.
⦁ The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
⦁ Any queries / doubts regarding your purchase, please feel free to contact [email protected]
