Komatsu PC100-6 PC100L-6 PC120-6 PC130-6 Mighty Hydraulic Excavator Operation & Maintenance Manual SEAM002207 – PDF DOWNLOAD

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Komatsu PC100-6 PC100L-6 PC120-6 PC130-6 Mighty Hydraulic Excavator Operation & Maintenance Manual SEAM002207

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Komatsu PC100-6 PC100L-6 PC120-6 PC130-6 Mighty Hydraulic Excavator Operation & Maintenance Manual

Brands: Komatsu
Equipment Type:  Hydraulic Excavator
Manuals Type: Operation & Maintenance Manual
Machine Model:  PC100-6 PC100L-6 PC120-6 PC130-6
Serial Number: 45221, 15200, 57499, 51020 and up
Book Code: SEAM002207
Language: English
Pages: 286
File Format: Portable Document Format (PDF)

KOMATSU PC100-6 PC100L-6 PC120-6 PC130-6 MIGHTY HYDRAULIC EXCAVATOR OPERATION & MAINTENANCE MANUAL SEAM002207 – PDF DOWNLOAD:

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DESCRIPTION:

Komatsu PC100-6 PC100L-6 PC120-6 PC130-6 Mighty Hydraulic Excavator Operation & Maintenance Manual

FOREWORD:

• This manual provides rules and guidelines which will help you use this machine safely and effectively. Keep this manual handy and have all personnel read it periodically. If this manual has been lost or has become dirty and can not be read, request a replacement manual from Komatsu or your Komatsu distributor.
• If you sell the machine, be sure to give this manual to the new owners. Continuing improvements in the design of this machine can lead to changes in detail which may not ‘be reflected in this manual.
• Consult Komatsu or your Komatsu distributor for the latest available information of your machine or for questions regarding information in this manual. This manual may contain attachments and optional equipment that are not available in your area. Consult Komatsu or your Komatsu distributor for those items you may require.

TABLE OF CONTENTS:

Komatsu PC100-6 PC100L-6 PC120-6 PC130-6 Mighty Hydraulic Excavator Operation & Maintenance Manual

MAIN MENU........................................................................  0
COVER............................................................................  1
1. FOREWORD......................................................................  4
2. SAFETY INFORMATION............................................................  5
3. INTRODUCTION..................................................................  6
4. LOCATION OF PLATES, TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR.................  7
5. CONTENTS......................................................................  8
SAFETY........................................................................... 12
	6. GENERAL PRECAUTIONS....................................................... 13
	7. PRECAUTIONS DURING OPERATION.............................................. 20
		7.1 BEFORE STARTING ENGINE............................................... 20
		7.2 AFTER STARTING ENGINE................................................ 22
		7.3 TRANSPORTATION....................................................... 29
		7.4 BATTERY.............................................................. 30
		7.5 TOWING............................................................... 32
		7.6 BUCKET WITH HOOK..................................................... 33
	8. PRECAUTIONS FOR MAINTENANCE............................................... 34
		8.1 BEFORE CARRYING OUT MAINTENANCE...................................... 34
		8.2 DURING MAINTENANCE................................................... 38
	9. POSITION FOR ATTACHING SAFETY LABELS...................................... 43
OPERATION........................................................................ 48
	10. GENERAL VIEW............................................................. 49
		10.1 GENERAL VIEW OF MACHINE............................................. 49
		10.2 GENRAL VIEW OF CONTROLS AND GAUGES.................................. 50
	11. EXPLANATION OF COMPONENTS................................................ 51
		11.1 MACHINE MONITOR..................................................... 51
		11.2 SWITCHES............................................................ 62
		11.3 CONTROL LEVERS, PEDALS.............................................. 67
		11.4 CEILING WINDOW...................................................... 72
		11.5 FRONT WINDOW........................................................ 73
		11.6 DOOR LOCK........................................................... 75
		11.7 CAP, COVER WITH LOCK................................................ 76
		11.8 HOT / COOL BOX...................................................... 77
		11.9 LUGGAGE BOX......................................................... 77
		11.10 ASHTRAY............................................................ 77
		11.11 AIR CONDITIONER.................................................... 78
		11.12 CAR RADIO.......................................................... 81
		11.13 ELECTRIC POWER SOURCE.............................................. 85
		11.14 FUSE............................................................... 86
		11.15 FUSIBLE LINK....................................................... 87
		11.16 CONTROLLERS........................................................ 87
		11.17 TOOL BOX........................................................... 87
		11.18 GREASE PUMP HOLDER................................................. 87
	12. OPERATION................................................................ 88
		12.1 CHECK BEFORE STARTING ENGINE........................................ 88
		12.2 STARTING ENGINE.....................................................100
		12.3 OPERATIONS AND CHECKS AFTER STARTING ENGINE.........................103
		12.4 MOVING MACHINE OFF..................................................109
		12.5 STEERING MACHINE....................................................112
		12.6 STOPPING MACHINE....................................................114
		12.7 SWINGING............................................................115
		12.8 OPERATION OF WORK EQUIPMENT.........................................116
		12.9 WORKING MODE SELECTION..............................................117
		12.10 HANDLING ACTIVE MODE...............................................119
		12.11 PROHIBITIONS FOR OPERATION.........................................121
		12.12 PRECAUTIONS FOR OPERATION..........................................123
		12.13 PRECAUTIONS WHEN TRAVELING UP OR DOWN HILLS........................124
		12.14 HOW TO ESCAPE FROM MUD.............................................126
		12.15 WORK POSSIBLE  USING HYDRAULIC EXCAVATOR...........................127
		12.16 REPLACEMENT AND INVERSION OF BUCKET................................128
		12.17 PARKING MACHINE....................................................130
		12.18 CHECK AFTER FINISHING WORK.........................................131
		12.19 STOPPING ENGINE....................................................132
		12.20 CHECK AFTER STOPPING ENGINE........................................133
		12.21 LOCKING............................................................133
		12.22 HANDLING ROAD LINER (ROAD LINER ONLY)..............................134
	13. TRANSPORTATION...........................................................138
		13.1 LOADING, UNLOADING WORK.............................................138
		13.2 PRECAUTIONS FOR LOADING.............................................140
		13.3 PRECAUTIONS FOR TRANSPORTATION......................................141
	14. COLD WEATHER OPERATION...................................................144
		14.1 PRECAUTIONS FOR LOW TEMPERATURE.....................................144
		14.2 PRECAUTIONS AFTER COMPLETION OF WORK................................146
		14.3 AFTER COLD WEATHER..................................................146
	15. LONG-TERM STORAGE........................................................147
		15.1 BEFORE STORAGE......................................................147
		15.2 DURING STORAGE......................................................148
		15.3 AFTER STORAGE.......................................................148
		15.4 STARTING MACHINE AFTER LONG-TERM STORAGE............................148
	16. TROUBLESHOOTING..........................................................149
		16.1 WHEN MACHINE RUNS OUT OF FUEL.......................................149
		16.2 PHENOMENA...........................................................149
		16.3 METHOD OF TOWING MACHINE............................................149
		16.4 USING METHOD FOR LIGHT-WEIGHT TOWING HOOK...........................150
		16.5 PRECAUTIONS ON PARTICULAR JOBSITES..................................150
		16.6 IF BATTERY IS DISCHARGED............................................151
		16.7 OTHER TROUBLE.......................................................155
MAINTENANCE......................................................................160
	17. GUIDES TO MAINTENANCE....................................................161
	18. OUTLINES OF SERVICE......................................................163
		18.1 OUTLINE OF OIL, FUEL, COOLANT.......................................163
		18.2 OUTLINE OF ELECTRIC SYSTEM..........................................166
		18.3 OUTLINE OF HYDRAULIC SYSTEM.........................................167
	19. WEAR PARTS LIST..........................................................168
	20. USE OF FUEL, COOLANT, AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE....169
	21. STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS...........................173
		21.1 INTRODUCTION OF NECESSARY TOOLS.....................................173
		21.2 TORQUE LIST.........................................................174
	22. PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS............................175
	23. MAINTENANCE SCHEDULE CHART...............................................179
		23.1 MAINTENANCE SCHEDULE CHART..........................................179
		23.2 MAINTENANCE INTERVAL WHEN USING HYDRAULIC BREAKER...................181
	24. SERVICE PROCEDURE........................................................182
		24.1 INITIAL 250 HOURS SERVICE...........................................182
		24.2 WHEN REQUIRED.......................................................183
		24.3 CHECK BEFORE STARTING...............................................202
		24.4 EVERY 50 HOURS SERVICE..............................................207
		24.5 EVERY 100 HOURS SERVICE.............................................208
		24.6 EVERY 250 HOURS SERVICE.............................................211
		24.7 EVERY 500 HOURS SERVICE.............................................217
		24.8 EVERY 1000 HOURS SERVICE............................................223
		24.9 EVERY 2000 HOURS SERVICE ...........................................228
		24.10 EVERY 4000 HOURS SERVICE...........................................230
		24.11 EVERY 5000 HOURS SERVICE...........................................231
SPECIFICATIONS...................................................................236
	25. SPECIFICATIONS...........................................................237
OPTIONS, ATTACHMENTS.............................................................246
	26. GENERAL PRECAUTIONS......................................................247
		26.1 PRECAUTIONS RELATED TO SAFETY.......................................247
		26.2 PRECAUTIONS WHEN INSTALLING ATTACHMENTS.............................248
	27. HANDLING BUCKET WITH HOOK................................................249
		27.1 CHECKING FOR DAMAGE TO BUCKET WITH HOOK.............................249
		27.2 PROHIBITED OPERATIONS...............................................249
		27.3 PRECAUTIONS DURING OPERATIONS.......................................249
	28. USING SEAT BELT..........................................................250
		28.1 SEAT BELT...........................................................250
	29. HANDLING CAR HEATER......................................................252
		29.1 EXPLANATION OF COMPONENTS...........................................252
		29.2 PREPARING CAR HEATER................................................253
	30. MACHINES.................................................................254
		30.1 GENERAL LOCATIONS...................................................254
		30.2 HYDRAULIC CIRCUIT...................................................257
		30.3 OPERATION...........................................................260
		30.4 HANDLING ACCUMULATOR................................................262
		30.5 LONG-TERM STORAGE...................................................263
		30.6 SPECIFICATIONS......................................................263
	31. INTRODUCTION OF OPTIONAL PARTS AND ATTACHMENTS...........................264
		31.1 INTRODUCTION OF OPTIONAL PARTS AND ATTACHMENTS......................264
		31.2 ATTACHMENT INSTALLATION COMBINATION TABLE...........................265
		31.3 SELECTION OF TRACK SHOES............................................266
		31.4 HANDLING ROAD LINER.................................................267
		31.5 HANDLING AUTOMATIC GREASING CONTROLLER..............................269
	32. EXTENDING MACHINE SERVICE LIFE...........................................274
		32.1 HYDRAULIC BREAKER...................................................274
		32.2 POWER RIPPER........................................................278
		32.3 FORK GRAB...........................................................279
		32.4 GRAPPLE BUCKET......................................................280
		32.5 SCRAP GRAPPLE.......................................................281
		32.6 CRUSHER AND SMASHER.................................................282
		32.7 HYDRAULIC PILE DRIVER...............................................283
		32.8 HYDRAULIC EXCAVATOR WITH MULTI-PURPOSE CRANE........................284

PLEASE NOTE:

• This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
• This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
• Require some other service manual or have any queries: please WRITE to us at [email protected]