KOMATSU PC1000-1 HYDRAULIC EXCAVATOR Field Assembly Manual (SEAW021N0103) KOMATSU PC1000-1 – PDF DOWNLOAD

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KOMATSU PC1000-1 HYDRAULIC EXCAVATOR Field Assembly Manual (SEAW021N0103) KOMATSU PC1000-1

KOMATSU PC1000-1 HYDRAULIC EXCAVATOR FIELD ASSEMBLY MANUAL (SEAW021N0103) KOMATSU PC1000-1 – PDF DOWNLOAD:

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KOMATSU PC1000-1 HYDRAULIC EXCAVATOR Field Assembly Manual (SEAW021N0103) KOMATSU PC1000-1

TABLE OF CONTENTS:

KOMATSU PC1000-1 HYDRAULIC EXCAVATOR Field Assembly Manual (SEAW021N0103) KOMATSU PC1000-1

MAIN MENU........................................................................................................  0
COVER PAGE.......................................................................................................  1
TABLE OF CONTENTS................................................................................................  2
A.  GENERAL......................................................................................................  5
	A-1:  BEFORE ASSEMBLY........................................................................................  5
	A-2:  LIST OF PARTS SENT INDIVIDUALLY........................................................................  9
	A-3:  POINTS REGARDING LOCAL ASSEMBLY........................................................................ 30
	A-4:  PRECAUTIONS WHEN ASSEMBLING, TIGHTENING TORQUE OF BOLTS, SCREWS AND TAPER SEAL HOSES................... 31
	A-5:  TABLE OF TOOLS FOR LOCAL ASSEMBLY...................................................................... 34
	A-6:  PLACE TO SET (UNLOAD) EACH UNIT........................................................................ 35
B.  ASSEMBLY OF MACHINE (PART I)................................................................................. 36
	B-1:  INSTALLATION OF LEFT, RIGHT TRACK FRAMES............................................................... 37
	B-2:  INSTALLATION OF TRAVEL PIPING.......................................................................... 39
	B-3:  EXCHAING RETURN FILTER (STANDARD PART - SPECIAL FLUSHING PART)......................................... 42
	B-4:  CHECK OF OIL AND WATER LEVELS.......................................................................... 44
	B-5:  CHECK CENTRAL MONITOR.................................................................................. 45
	B-6:  BLEEDING AIR FROM HYDRAULIC PUMP, SWING PUMP........................................................... 46
	B-7:  FLUSHING TRAVEL CIRCUIT................................................................................ 47
	B-8:  INSTALLATION OF TRAVEL PIPING.......................................................................... 48
C.  ASSEMBLY OF MACHINE (PART II)................................................................................ 49
	C-1:  INSTALLATION OF LEFT SIDE STEP......................................................................... 50
	C-2:  INSTALLATION OF STEP................................................................................... 51
	C-3:  INSTALLATION OF HANDRAIL............................................................................... 52
	C-4:  INSTALLATION OF STEP (ONLY WHEN INSTALLING HIGH CAB)................................................... 53
	C-5:  INSTALLATION OF OPERATOR'S CAB ASSEMBLY................................................................ 54
	C-6:  CONNECTION OF ELECTRICAL COMPONENTS IN OPERATOR'S CAB (ONLY WHEN INSTALLING HIGH CAB).................. 55
	C-7:  INSTALLATION OF AIR CONDITIONER (ONLY WHEN INSTALLING HIGH CAB)........................................ 56
	C-8:  INSTALLATION OF OPERATOR'S SEAT ASSEMBLY (ONLY WHEN INSTALLING HIGH CAB)............................... 59
	C-9:  INSTALLATION OF ADDITIONAL REAR VIEW MIRROR (OPTION)................................................... 60
	C-10:  INSTALLATION OF FOPS (OPTION)......................................................................... 61
	C-11:  INSTALLATION OF MUFFLER TAIL PIPE..................................................................... 65
	C-12:  INSTALLATION OF COUNTERWEIGHT ASSEMBLY................................................................ 67
	C-13:  EXCHANGING RETURN FILTER (STANDARD PART - SPECIAL FLUSHING PART)...................................... 68
	C-14:  CHECK OF OIL AND WATER LEVELS......................................................................... 69
	C-15:  CHECK CENTRAL MONITOR (CARRY OUT ONLY WHEN MACHINE IS DIVIDED INTO THREE PARTS FOR TRANSPORTATION).... 69
	C-16:  BLEEDING AIR FROM TRAVEL MOTOR CIRCUIT................................................................ 70
	C-17:  BLEEDING AIR FROM HYDRAULIC IDLER CUSHION CIRCUIT..................................................... 71
	C-18:  ADJUSTMENT OF HYDRAULIC IDLER CUSHION CYLINDER........................................................ 73
	C-19:  ADJUSTING TRACK TENSION............................................................................... 74
D.  PROCEDURE FOR ASSEMBLY OF WORK EQUIPMENT (BACKHOE SPECIFICATION)............................................. 75
	D-1:  ASSEMBLY OF BOOM ASSEMBLY.............................................................................. 76
	D-2:  RELEASING PRESSURE FROM HYDRAULIC CIRCUIT.............................................................. 77
	D-3:  WORK EQUIPMENT PIPING (BETWEEN CHASSIS AND BOOM) (BETWEEN CHASSIS AND BOOM CYLINDER)................... 78
	D-4:  FLUSHING WORK EQUIPMENT PIPING......................................................................... 81
	D-5:  INSTALLATION OF BOOM CYLINDER FOOT PIN................................................................. 82
	D-6:  INSTALLING BOOM CYLINDER HOSES......................................................................... 83
	D-7:  INSTALLATION OF BOOM CYLINDER TOP PIN.................................................................. 84
	D-8:  INSTALLATION OF ARM CYLINDER FOOT PIN.................................................................. 85
	D-9:  WORK EQUIPMENT PIPING (ARM CYLINDER)................................................................... 86
	D-10:  INSTALLATION OF ARM AND ARM CYLINDER TOP PIN.......................................................... 87
	D-11:  WORK EQUIPMENT PIPING (BOOM-BUCKET CYLINDER).......................................................... 88
	D-12:  ASSEMBLY OF BUCKET ASSEMBLY........................................................................... 89
	D-13:  MAINTENANCE STANDARD.................................................................................. 91
	D-14:  INSTALLATION OF WORK EQUIPMENT GREASE PIPING.......................................................... 93
	D-15:  INSTALLATION OF WORK EQUIPMENT WIRING AND WORK EQUIPMENT HOSE CLAMPS.................................. 95
	D-16:  BLEEDING AIR FROM CYLINDER............................................................................ 97
	D-17:  CHECK OIL LEVEL IN HYDRAULIC TANK, ADD OIL............................................................ 98
E.  PROCEDURE FOR ASSEMBLY OF WORK EQUIPMENT (FRONT LOADING SHOVEL SPECIFICATION)................................ 99
	E-1:  INSTALLATION OF ARM CYLINDER FOOT PIN..................................................................100
	E-2:  CONNECTION OF BOOM AND ARM.............................................................................101
	E-3:  INSTALLATION OF ARM CYLINDER TOP PIN...................................................................102
	E-4:  INSTALLATION OF BUCKET CYLINDER FOOT PIN...............................................................103
	E-5:  CONNECTION OF LINK AND BUCKET CYLINDER TOP PIN.........................................................104
	E-6:  ASSEMBLY OF BOOM ASSEMBLY..............................................................................106
	E-7:  RELEASING PRESSURE FROM HYDRAULIC CIRCUIT..............................................................108
	E-8:  WORK EQUIPMENT PIPING (BETWEEN CHASSIS AND BOOM).......................................................109
	E-9:  WORK EQUIPMENT PIPING..................................................................................110
	E-10:  FLUSHING WORK EQUIPMENT PIPING........................................................................115
	E-11:  INSTALLATION OF BOOM CYLINDER FOOT PIN................................................................117
	E-12:  INSTALLATION OF BOOM CYLINDER HOSES...................................................................118
	E-13:  INSTALLATION OF BOOM CYLINDER TOP PIN.................................................................119
	E-14:  INSTALLATION OF ARM CYLINDER HOSES....................................................................120
	E-15:  INSTALLATION OF BUCKET CYLINDER PIPING................................................................121
	E-16:  INSTALLATION OF BOTTOM DUMP CYLINDER PIPING...........................................................122
	E-17:  INSTALLATION OF BUCKET ASSEMBLY.......................................................................123
	E-18:  MAINTENANCE STANDARD..................................................................................125
	E-19:  INSTALLATION OF BOTTOM DUMP CYLINDER PIPING...........................................................127
	E-20:  INSTALLATION OF WORK EQUIPMENT PIPING CLAMPS..........................................................128
	E-21:  INSTALLATION OF WORKING LAMP..........................................................................130
	E:22:  INSTALLATION OF WORK EQUIPMENT GREASE PIPING..........................................................131
	E-23:  BLEEDING AIR FROM WORK EQUIPMENT CIRCUIT..............................................................134
	E-24:  CHECK OIL LEVEL IN HYDRAULIC TANK, ADD OIL............................................................135
	E-25:  INSTALLATION OF BOOM FOOT POTENTIOMETER...............................................................136
	E-26:  INSTALLATION AND ADJUSTMENT OF BOOM TOP POTENTIOMETER (BOOM - ARM JOINT)..............................138
	E-27:  INSTALLATION OF CLAMPS AND COVER FOR BOOM FOOT POTENTIOMETER..........................................139
	E-28:  INSTALLATION OF CLAMPS AND COVER FOR BOOM TOP POTENTIOMETER...........................................140
	E-29:  ADJUSTMENT OF WORK EQUIPMENT CONTROLLER (FOR AUTOMATIC CONTROL OF LOADING SHOVEL).....................141
F.  ASSEMBLY OF MACHINE (PART III)...............................................................................147
	F-1:  EXTENDING TRACK FRAME GAUGE WIDTH (ONLY WHEN DIVIDED INTO THREE PARTS FOR TRANSPORTATION)..............148
	F-2:  INSTALLATION OF TRAVEL PIPING COVERS...................................................................150
G.  CHECK OF ALL PARTS DURING AND AFTER ASSEMBLY.................................................................152
H.  PCIOOO-1 55°C AUSTRALIA SPECIFICATION........................................................................153
APPENDIX.........................................................................................................169
	FIELD ASSEMBLY INSPECTION REPORT.............................................................................169

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⦁ This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
⦁ Require some other service manual or have any queries: please WRITE to us at [email protected]