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KOMATSU PC130-7K HYDRAULIC EXCAVATOR Operation & Maintenance Manual (SN:70001 and up) KOMATSU PC130 7K – PDF DOWNLOAD
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- KOMATSU PC130-7K HYDRAULIC EXCAVATOR Operation & Maintenance Manual
- SERIAL NUMBER:70001 and up
- PUBLICATION NUMBER:UEAM003601
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Description
KOMATSU PC130-7K HYDRAULIC EXCAVATOR Operation & Maintenance Manual (SN:70001 and up) KOMATSU PC130 7K
KOMATSU PC130-7K HYDRAULIC EXCAVATOR OPERATION & MAINTENANCE MANUAL (SN:70001 AND UP) KOMATSU PC130 7K – PDF DOWNLOAD:
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DESCRIPTION:
KOMATSU PC130-7K HYDRAULIC EXCAVATOR Operation & Maintenance Manual (SN:70001 and up) KOMATSU PC130 7K
- This manual provides rules and guidelines which will help you use this machine safely and effectively. The precautions in this manual must be followed at all times when performing operation and maintenance. Most accidents are caused by the failure to follow fundamental safety rules for the operation and maintenance of machines.
- Accidents can be prevented by knowing beforehand conditions that may cause a hazard when performing operation and maintenance. WARNING Operators and maintenance personnel must always do as follows before beginning operation or maintenance. Always be sure to read and understand this manual thoroughly before performing operation and maintenance. Read the safety messages given in this manual and the safety labels affixed to the machine thoroughly and be sure that you understand them fully.
- Keep this manual at the storage location for the Operation and Maintenance Manual given below, and have all personnel read it periodically. If this manual has been lost or has become dirty and cannot be read, request a replacement manual immediately from Komatsu or your Komatsu distributor. If you sell the machine, be sure to give this manual to the new owners together with the machine.
TABLE OF CONTENTS:
KOMATSU PC130-7K HYDRAULIC EXCAVATOR Operation & Maintenance Manual (SN:70001 and up) KOMATSU PC130 7K
FOREWORD........................................................................... 3 FOREWORD....................................................................... 4 SAFETY INFORMATION............................................................. 5 NOISE...................................................................... 7 VIBRATION.................................................................. 7 INTRODUCTION................................................................... 8 DIRECTIONS OF MACHINE...................................................... 8 BREAKING-IN THE NEW MACHINE................................................ 8 PRODUCT INFORMATION............................................................ 9 PRODUCT IDENTIFICATION NUMBER (PIN)/MACHINE SERIAL NO. PLATE............... 9 ENGINE SERIAL NUMBER PLATE AND ITS LOCATION................................ 9 SERVICE METER LOCATION..................................................... 10 YOUR MACHINE SERIAL NUMBERS AND DISTRIBUTOR................................ 10 MACHINE SERIAL NUMBER PLATE................................................ 11 FOREWORD................................................................... 12 SAFETY..................................................................... 12 OPERATION.................................................................. 12 MAINTENANCE................................................................ 15 SPECIFICATIONS............................................................. 17 ATTACHMENTS AND OPTIONS.................................................... 17 INDEX...................................................................... 18 COLOPHON................................................................... 18 SAFETY............................................................................. 19 SAFETY INFORMATION............................................................. 20 SAFETY LABELS.................................................................. 22 LOCATION OF SAFETY LABELS.................................................. 22 SAFETY LABELS.............................................................. 23 SAFETY INFORMATION............................................................. 30 SAFETY MACHINE OPERATION....................................................... 39 STARTING ENGINE............................................................ 39 OPERATION.................................................................. 41 TRANSPORTATION............................................................. 48 BATTERY.................................................................... 49 TOWING..................................................................... 51 LIFTING OBJECTS WITH BUCKET................................................ 52 SAFETY MAINTENANCE INFORMATION................................................. 54 OPERATION.......................................................................... 61 MACHINE VIEW ILLUSTRATIONS..................................................... 62 OVERALL MACHINE VIEW....................................................... 62 CONTROLS AND GAUGES........................................................ 63 DETAILED CONTROLS AND GAUGES................................................... 64 MONITORING SYSTEM.......................................................... 64 Basic Check Monitors................................................... 65 Caution Monitors....................................................... 67 Emergency Monitors..................................................... 69 Meter Display Portion.................................................. 71 Monitor Switches Portion............................................... 74 SWITCHES................................................................... 77 CONTROL LEVERS AND PEDALS.................................................. 83 SUN ROOF................................................................... 86 WINDSHIELD................................................................. 86 EMERGENCY EXIT FROM OPERATOR'S CAB......................................... 91 DOOR LOCK.................................................................. 91 CAP WITH LOCK.............................................................. 92 HOT AND COOL BOX........................................................... 94 MAGAZINE BOX............................................................... 94 ASHTRAY.................................................................... 94 AIR CONDITIONER CONTROLS................................................... 95 Air Conditioner Control Panel.......................................... 95 Method of Operation....................................................100 Use Air Conditioner with Care..........................................106 Inspection and maintenance of Air Conditioner Equipped Machine.........106 Other Functions........................................................107 CAB RADIO CASSETTE.........................................................108 Controls of Radio cassette.............................................108 Precautions when Using.................................................108 AUXILIARY ELECTRIC POWER...................................................109 24V power source.......................................................109 12V power source.......................................................109 FUSE.......................................................................109 FUSIBLE LINK...............................................................110 CONTROLLERS................................................................111 TOOL BOX...................................................................111 GREASE GUN HOLDER..........................................................111 HANDLING GREASE GUN........................................................112 REFUELLING PUMP............................................................113 ACCUMULATOR................................................................115 Releasing Hydraulic Pressure with Accumulator..........................115 MACHINE OPERATIONS AND CONTROLS................................................116 BEFORE STARTING ENGINE.....................................................116 Walk-around Checks.....................................................116 Checks Before Starting.................................................118 Adjustment.............................................................124 Seat Belt..............................................................127 Operations Before Starting Engine......................................128 STARTING ENGINE............................................................130 Normal Starting........................................................130 Starting Engine in Cold Weather........................................132 AFTER STARTING ENGINE......................................................134 Warming-up Operation...................................................134 In Cold Weather Areas..................................................137 STOPPING THE ENGINE........................................................141 MACHINE OPERATION..........................................................142 Preparations for Moving the Machine Off................................142 Moving Machine Forward.................................................143 Moving Machine Backward................................................144 Stopping Machine.......................................................145 STEERING THE MACHINE.......................................................146 Steering...............................................................146 SWINGING...................................................................148 WORK EQUIPMENT CONTROLS AND OPERATIONS.....................................149 WORKING MODE...............................................................151 PROHIBITED OPERATIONS......................................................152 GENERAL OPERATION INFORMATION..............................................154 TRAVELING ON SLOPES........................................................155 ESCAPE FROM MUD............................................................157 Stuck One Side of Track................................................157 Stuck Both Sides of Tracks.............................................157 RECOMMENDED APPLICATIONS...................................................158 Backhoe Work...........................................................158 Shovel Work............................................................158 Ditching Work..........................................................158 Loading Work...........................................................159 BUCKET REPLACEMENT AND INVERSION...........................................160 Replacement............................................................160 Inversion..............................................................161 PARKING MACHINE............................................................162 CHECK AFTER SHUT OFF ENGINE................................................163 MACHINE INSPECTION AFTER DAILY WORK........................................164 LOCKING....................................................................164 OVERLOAD WARNING DEVICE....................................................164 TRANSPORTATION.................................................................165 TRANSPORTATION PROCEDURE...................................................165 LOADING AND UNLOADING WITH TRAILER.........................................166 Loading................................................................167 Securing Machine.......................................................169 Unloading..............................................................171 LIFTING MACHINE............................................................173 COLD WEATHER OPERATION.........................................................174 COLD WEATHER OPERATION INFORMATION.........................................174 Fuel and Lubricants....................................................174 Cooling System Coolant.................................................174 Battery................................................................175 AFTER DAILY WORK COMPLETION................................................176 AFTER COLD WEATHER SEASON..................................................176 LONG TERM STORAGE..............................................................177 BEFORE STORAGE.............................................................177 DURING STORAGE.............................................................177 AFTER STORAGE..............................................................178 STARTING MACHINE AFTER LONG-TERM STORAGE...................................178 TROUBLES AND ACTIONS...........................................................179 RUNNING OUT OF FUEL........................................................179 PHENOMENA THAT ARE NOT FAILURES............................................179 TOWING THE MACHINE.........................................................180 LIGHTWEIGHT TOWING HOLE....................................................180 SEVERE JOB CONDITION.......................................................181 DISCHARGED BATTERY.........................................................182 Battery Removal and Installation.......................................182 Battery Charges........................................................183 Starting Engine with Booster Cables....................................184 OTHER TROUBLE..............................................................186 Electrical System......................................................186 Chassis................................................................187 Engine.................................................................188 Electronic Control System..............................................190 MAINTENANCE........................................................................191 MAINTENANCE INFORMATION........................................................192 LUBRICANTS, COOLANT AND FILTERS................................................195 HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC.....................195 Oil....................................................................195 Fuel...................................................................195 Cooling System Coolant.................................................196 Grease.................................................................196 Carrying Out KOWA (Komatsu Oil Wear Analysis)..........................197 Oil and Fuel Storage...................................................198 Filters................................................................198 ELECTRIC SYSTEM MAINTENANCE................................................198 WEAR PARTS.....................................................................199 WEAR PARTS LIST............................................................199 LUBRICANTS, FUEL AND COOLANT SPECIFICATIONS....................................200 PROPER SELECTION...........................................................200 TIGHTENING TORQUE SPECIFICATIONS...............................................204 TIGHTENING TORQUE LIST.....................................................204 SAFETY CRITICAL PARTS..........................................................205 SAFETY CRITICAL PARTS LIST.................................................205 MAINTENANCE SCHEDULE...........................................................206 MAINTENANCE SCHEDULE CHART.................................................206 MAINTENANCE INTERVAL FOR HYDRAULIC BREAKER.................................208 MAINTENANCE PROCEDURE..........................................................209 INITIAL 250 HOURS MAINTENANCE (ONLY AFTER THE FIRST 250 HOURS).............209 INITIAL 1000 HOURS MAINTENANCE (ONLY AFTER THE FIRST 1000 HOURS)...........209 WHEN REQUIRED..............................................................210 CHECK, CLEAN AND REPLACE AIR CLEANER ELEMENT...........................210 CLEAN INSIDE OF COOLING SYSTEM.........................................215 CHECK AND TIGHTEN TRACK SHOE BOLTS.....................................218 CHECK AND ADJUST TRACK TENSION.........................................219 CHECK ELECTRICAL INTAKE AIR HEATER.....................................221 REPLACE BUCKET TEETH (VERTICAL PIN TYPE)...............................222 REPLACE BUCKET TEETH (HORIZONTAL PIN TYPE).............................225 ADJUST BUCKET CLEARANCE................................................226 CHECK WINDOW WASHER FLUID LEVEL, ADD FLUID.............................227 CHECK AND ADJUST AIR CONDITIONER.......................................228 WASH WASHABLE FLOOR....................................................229 BLEEDING AIR FROM HYDRAULIC SYSTEM.....................................233 METHOD FOR RELEASING INTERNAL PRESSURE IN HYDRAULIC CIRCUIT............236 CHECK NITROGEN GAS CHARGE PRESSURE IN ACCUMULATOR (control circuit)....236 CHECK BEFORE STARTING......................................................237 EVERY 100 HOURS MAINTENANCE................................................238 LUBRICATING............................................................238 CHECK SWING MACHINERY CASE OIL, ADD OIL................................240 EVERY 250 HOURS MAINTENANCE................................................241 CHECK OIL LEVEL IN FINAL DRIVE CASE, ADD OIL...........................241 CHECK LEVEL OF BATTERY ELECTROLYTE.....................................242 EVERY 500 HOURS MAINTENANCE................................................245 REPLACE FUEL FILTER CARTRIDGE..........................................245 CHANGE OIL IN ENGINE OIL PAN, REPLACE ENGINE OIL FILTER CARTRIDGE......246 CHECK SWING PINION GREASE LEVEL, ADD GREASE............................247 LUBRICATE SWING CIRCLE.................................................247 Radiator Core and Fins - Check/Clean...................................248 CLEAN AIR CONDITIONER FRESH/RECIRC FILTERS.............................249 REPLACE HYDRAULIC OIL FILTER ELEMENT...................................251 REPLACE BREATHER ELEMENT IN HYDRAULIC TANK.............................252 CHECK AND ADJUST COOLING FAN BELT TENSION..............................253 CHECK, ADJUST AIR CONDITIONER COMPRESSOR BELT TENSION..................254 EVERY 1000 HOURS MAINTENANCE...............................................255 CHANGE OIL IN SWING MACHINERY CASE.....................................255 CHANGE OIL IN FINAL DRIVE CASE.........................................256 CHECK ALL TIGHTENING PARTS OF TURBOCHARGER.............................256 CHECK PLAY TURBOCHARGER ROTOR..........................................256 CHECK NITROGEN GAS CHARGE PRESSURE IN ACCUMULATOR (for breaker)........256 EVERY 2000 HOURS MAINTENANCE...............................................257 CHECK PTO GEAR CASE, ADD OIL...........................................257 CLEAN HYDRAULIC TANK STRAINER..........................................258 CLEAN, CHECK TURBOCHARGER..............................................258 CHECK ALTERNATOR, STARTING MOTOR.......................................258 CHECK ENGINE VALVE CLEARANCE, ADJUST...................................258 EVERY 4000 HOURS MAINTENENCE...............................................259 CHECK WATER PUMP.......................................................259 EVERY 5000 HOURS MAINTENANCE...............................................260 CHANGE OIL IN HYDRAULIC TANK...........................................260 SPECIFICATIONS.....................................................................261 SPECIFICATIONS.................................................................262 EXPLANATION OF LIFTING CAPACITY CHART (PC130-7K 1- PC BOOM)................264 EXPLANATION OF LIFTING CAPACITY CHART (PC130-7K 2-PC BOOM).................265 ATTACHMENTS AND OPTIONS............................................................269 GENERAL PRECAUTIONS FOR SAFETY.................................................270 PRECAUTIONS WHEN SELECTING.................................................270 READ THE INSTRUCTION MANUAL THOROUGHLY.....................................270 PRECAUTIONS WHEN REMOVING OR INSTALLING....................................270 PRECAUTIONS WHEN USING.....................................................271 BUCKET WITH HOOK...............................................................272 HOOK CONDITION.............................................................272 PROHIBITED OPERATIONS......................................................272 MACHINE READY FOR ATTACHMENT...................................................273 LOCATIONS..................................................................273 HYDRAULIC CIRCUIT..........................................................276 Hydraulic Circuit Connection...........................................276 ATTACHMENT REMOVAL AND INSTALLATION........................................277 Attachment Removal.....................................................277 Attachment Installation................................................277 ATTACHMENT OPERATIONS......................................................279 When Using Breaker.....................................................279 When Using General Attachment Such as Crusher..........................280 ACCUMULATOR................................................................281 Hydraulic System - Pressure Release....................................281 LONG TERM STORAGE..........................................................282 SPECIFICATIONS.............................................................282 ATTACHMENT GUIDE...............................................................283 OTHER ATTACHMENTS..........................................................283 ATTACHMENT COMBINATIONS....................................................284 TRACK SHOES SELECTION......................................................285 BUCKET TEETH SELECTION.....................................................286 Teeth Selection........................................................286 Selection Guide for Horizontal or Vertical Pin Type Tooth..............286 HANDLING OF RUBBER PAD SHOE AND ROAD LINER.................................287 Working Environment....................................................287 Working Conditions.....................................................287 Storage, Protection....................................................288 Extent of Damage to Rubber.............................................288 Check Road Liner.......................................................288 Replace Road Liner.....................................................288 RECOMMENDED ATTACHMENT OPERATIONS..............................................289 HYDRAULIC BREAKER..........................................................289 2-PC BOOM......................................................................294 FEATURES OF 2-PIECE BOOM & ARM.............................................294 OPERATION..................................................................295 BEFORE STORAGE POSTURE WHEN LEAVING MACHINE............................296 TESTING AND ADJUSTING..................................................297 PERODIC MAINTENANCE....................................................297 TRANSPORTATION.............................................................298 INDEX..............................................................................301 <A>............................................................................303 <B>............................................................................303 <C>............................................................................303 <D>............................................................................303 <E>............................................................................303 <F>............................................................................303 <G>............................................................................303 <H>............................................................................303 <I>............................................................................303 <L>............................................................................303 <M>............................................................................303 <O>............................................................................304 <P>............................................................................304 <R>............................................................................304 <S>............................................................................304 <T>............................................................................304 <W>............................................................................304 <Y>............................................................................304 COLOPHON...........................................................................305
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