Komatsu Pc150-6K, Pc150Lc-6K Hydraulic Excavator Operation & Maintenance Manual SN K32001 And Up – PDF DOWNLOAD

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Komatsu Pc150-6K, Pc150Lc-6K Hydraulic Excavator Operation & Maintenance Manual

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Komatsu Pc150-6K, Pc150Lc-6K Hydraulic Excavator Operation & Maintenance Manual

Model Specification: KOMATSU PC150-6K, PC150LC-6K HYDRAULIC EXCAVATOR
Language: English
File Format: PDF
Total Pages: 261
Requirements: Adobe PDF Reader
ZOOM IN/OUT: YES
Downloadable: YES

KOMATSU PC150-6K, PC150LC-6K HYDRAULIC EXCAVATOR OPERATION & MAINTENANCE MANUAL SN K32001 AND UP – PDF DOWNLOAD:

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DESCRIPTION:

Komatsu Pc150-6K, Pc150Lc-6K Hydraulic Excavator Operation & Maintenance Manual

FOREWORD:

• This manual provides rules and guidelines which will help you use this machine safely and effectively. Keep this manual handy and have all personnel read it periodically. If this manual has been lost or has become dirty and can not be read, request a replacement manual from Komatsu or your Komatsu distributor.
• If you sell the machine, be sure to give this manual to the new owners. Continuing improvements in the design of this machine can lead to changes in detail which may not be reflected in this manual. Consult Komatsu or your Komatsu distributor for the latest available information for your machine or for questions regarding information in this manual.

TABLE OF CONTENTS:

Komatsu Pc150-6K, Pc150Lc-6K Hydraulic Excavator Operation & Maintenance Manual

MAIN MENU.......................................................................  0
COVER...........................................................................  1
1. FOREWORD.....................................................................  2
2. SAFETY INFORMATION...........................................................  3
3. INTRODUCTION.................................................................  7
4. LOCATION OF PLATES, TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR................  8
5. CONTENTS..................................................................... 10
SAFETY.......................................................................... 14
	6. GENERAL PRECAUTIONS...................................................... 15
	7. PRECAUTIONS DURING OPERATION............................................. 21
		7.1 BEFORE STARTING ENGINE.............................................. 21
		7.2 OPERATING MACHINE................................................... 23
		7.3 TRANSPORTATION...................................................... 28
		7.4 BATTERY............................................................. 29
		7.5 TOWING.............................................................. 30
		7.6 BUCKET WITH HOOK.................................................... 31
	8. PRECAUTIONS FOR MAINTENANCE.............................................. 34
		8.1 BEFORE CARRYING OUT MAINTENANCE..................................... 34
		8.2 DURING MAINTENANCE.................................................. 37
	9. POSITION FOR ATTACHING SAFETY LABELS..................................... 41
OPERATION....................................................................... 46
	10. GENERAL VIEW............................................................ 47
		10.1 GENERAL VIEW OF MACHINE............................................ 47
		10.2 GENERAL VIEW OF CONTROLS AND GAUGES................................ 48
	11. EXPLANATION OF COMPONENTS............................................... 49
		11.1 MACHINE MONITOR.................................................... 49
		11.2 SWITCHES........................................................... 60
		11.3 CONTROL LEVERS, PEDALS............................................. 64
		11.4 ROOF HATCH......................................................... 69
		11.5 FRONT WINDOW....................................................... 70
		11.6 DOOR LOCK.......................................................... 72
		11.7 CAP, COVER WITH LOCK............................................... 73
		11.8 LUGGAGE BOX........................................................ 74
		11.9 ASHTRAY............................................................ 74
		11.10 HEATER............................................................ 74
		11.11 AIR CONDITIONER................................................... 76
		11.12 CAB RADIO......................................................... 79
		11.13 FUSE.............................................................. 80
		11.14 FUSIBLE LINK...................................................... 81
		11.15 CONTROLLERS....................................................... 81
		11.16 TOOL BOX.......................................................... 81
		11.17 REFUELLING PUMP................................................... 81
		11.18 HANDLING THE ACCUMULATOR.......................................... 82
	12. OPERATION............................................................... 84
		12.1 CHECK BEFORE STARTING ENGINE....................................... 84
		12.2 STARTING ENGINE.................................................... 94
		12.3 OPERATIONS AND CHECKS AFTER STARTING ENGINE........................ 97
		12.4 MOVING MACHING OFF.................................................103
		12.5 STEERING MACHINE...................................................106
		12.6 STOPPING MACHINE...................................................108
		12.7 SWINGING...........................................................109
		12.8 OPERATION OF WORK EQUIPMENT........................................110
		12.9 WORKING WITH MODE/ACTIVE MODE SELECTION............................111
		12.10 PROHIBITIONS FOR OPERATION........................................115
		12.11 PRECAUTIONS FOR OPERATION.........................................117
		12.12 PRECAUTIONS WHEN TRAVELLING UP OR DOWN HILLS......................118
		12.13 HOW TO ESCAPE FROM MUD............................................120
		12.14 WORK POSSIBLE USING HYDRAULIC EXCAVATOR...........................121
		12.15 REPLACEMENT AND INVERSION OF BUCKET...............................122
		12.16 PARKING THE MACHINE...............................................124
		12.17 CHECK AFTER FINISHING WORK........................................125
		12.18 STOPPING ENGINE...................................................126
		12.19 CHECK AFTER STOPPING ENGINE.......................................127
		12.20 LOCKING...........................................................127
		12.21 OVERLOAD WARNING DEVICE...........................................127
	13. TRANSPORATION...........................................................128
		13.1 LOADING, UNLOADING WORK............................................128
		13.2 PRECAUTIONS FOR LOADING............................................130
		13.3 PRECAUTIONS FOR TRANSPORATION......................................131
		13.4 LIFTING THE MACHINE................................................131
	14. COLD WEATHER OPERATION..................................................133
		14.1 PRECAUTIONS FOR LOW TEMPERATURE....................................133
		14.2 PRECAUTIONS AFTER COMPLETION OF WORK...............................134
		14.3 AFTER COLD WEATHER.................................................134
	15. LONG-TERM STORAGE.......................................................135
		15.1 BEFORE STORAGE.....................................................135
		15.2 DURING STORAGE.....................................................136
		15.3 AFTER STORAGE......................................................136
		15.4 STARTING MACHINE AFTER LONG-TERM STORAGE...........................136
	16. TROUBLESHOOTING.........................................................137
		16.1 PHENOMENA THAT ARE NOT FAILURES....................................137
		16.2 METHOD OF TOWING MACHINE...........................................137
		16.3 USING METHOD FOR LIGHT-WEIGHT TOWING HOLE..........................137
		16.4 PRECAUTIONS ON PARTICULAR JOBSITES.................................138
		16.5 IF BATTERY IS DISCHARGED...........................................138
		16.6 OTHER TROUBLE......................................................141
MAINTENANCE.....................................................................146
	17. GUIDES TO MAINTENANCE...................................................147
	18. OUTLINES OF SERVICE.....................................................150
		18.1 OUTLINE OF OIL, FUEL, COOLANT......................................150
		18.2 OULINE OF ELECTRIC SYSTEM..........................................154
		18.3 OUTLINE OF HYDRAULIC SYSTEM........................................155
	19. WEAR PARTS LIST.........................................................156
	20. USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE....157
	21. STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS..........................161
		21.1 INTRODUCTION OF NECESSARY TOOLS....................................161
		21.2 TORQUE LIST........................................................162
	22. PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS...........................163
	23. MAINTENANCE SCHEDULE CHART..............................................165
		23.1 MAINTENANCE SCHEDULE CHART.........................................165
		23.2 MAINTENANCE WHEN USING HYDRAULIC BREAKER...........................167
	24. SERVICE PROCEDURE.......................................................168
		24.0 INITIAL 250 HOURS SERVICE..........................................168
		24.1 WHEN REQUIRED .....................................................169
		24.2 CHECK BEFORE STARTING..............................................190
		24.3 EVERY 100 HOURS SERVICE............................................196
		24.4 EVERY 250 HOURS SERVICE............................................199
		24.5 EVERY 500 HOURS SERVICE............................................204
		24.6 EVERY 1000 HOURS SERVICE...........................................211
		24.7 EVERY 2000 HOURS SERVICE...........................................214
		24.8 EVERY 4000 HOURS SERVICE...........................................217
		24.9 EVERY 5000 HOURS SERVICE...........................................218
SPECIFICATIONS..................................................................224
	25. SPECIFICATION...........................................................225
		25.1 MACHINE SPECIFICATIONS.............................................225
		25.2 EXPLANATION OF LIFTING CAPACITY CHART..............................230
OPTIONS, ATTACHEMENTS...........................................................232
	26. GENERAL PRECAUTIONS.....................................................233
		26.1 PRECAUTIONS RELATED TO SAFETY......................................233
		26.2 PRECAUTIONS WHEN INSTALLING ATTACHMENTS............................234
	27. HANDLING BUCKET WITH HOOK...............................................235
		27.1 CHECKING FOR DAMAGE TO BUCKET WITH HOOK............................235
		27.2 PROHIBITED OPERATIONS..............................................235
		27.3 PRECAUTIONS DURING OPERATIONS......................................235
	28. USING SEAT BELT.........................................................236
		28.1 SEAT BELT..........................................................236
	29. MACHINES READY FOR ATTACHMENTS..........................................237
		29.1 EXPLANATION OF COMPONENTS..........................................237
		29.2 HYDRAULIC CIRCUIT..................................................239
		29.3 ATTACHMENT MOUNTING/DISMOUNTING PROCEDURE..........................241
		29.4 OPERATION..........................................................243
		29.5 LONG TERM STORAGE..................................................244
		29.6 SPECIFICATIONS.....................................................244
	30. INTRODUCTION OF ATTACHMENTS.............................................245
		30.1 SPECIFICATION, USE.................................................245
		30.2 ATTACHMENT INSTALLATION COMBINATION TABLE..........................246
		30.3 SELECTION OF TRACK SHOES...........................................247
		30.4 SELECTION OF BUCKET TEETH..........................................248
		30.5 HANDLING TRAPEZOIDAL BUCKET........................................249
		30.6 HANDLING EXTENSTION ARM............................................250
	31. EXTENDING MACHINE SERVICE LIFE..........................................251
		31.1 HYDRAULIC BREAKER..................................................251
		31.2 POWER RIPPER.......................................................254
		31.3 FORK GRAB..........................................................255
		31.4 GRAPPLE BUCKET ....................................................256
		31.5 SCRAP GRAPPLE......................................................257
		31.6 CRUSHER & SMASHER..................................................258
		31.7 HYDRAULIC PILE DRIVER..............................................259
		31.8 HYDRAULIC EXCAVATOR WITH MULIT-PURPOSE CRANE.......................260

PLEASE NOTE:

• This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
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