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KOMATSU PC150-6K PC150LC-6K HYDRAULIC EXCAVATOR Operation & Maintenance Manual (UEAM000403) – PDF DOWNLOAD
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- KOMATSU PC150-6K PC150LC-6K HYDRAULIC EXCAVATOR Operation & Maintenance Manual
- PUBLICATION NUMBER:UEAM000403
- SERIAL NUMBER:
PC150-6K -K34001 and up
PC150LC-6K -K34001 and up
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Description
KOMATSU PC150-6K PC150LC-6K HYDRAULIC EXCAVATOR Operation & Maintenance Manual (UEAM000403)
KOMATSU PC150-6K PC150LC-6K HYDRAULIC EXCAVATOR OPERATION & MAINTENANCE MANUAL (UEAM000403) – PDF DOWNLOAD:
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DESCRIPTION:
KOMATSU PC150-6K PC150LC-6K HYDRAULIC EXCAVATOR Operation & Maintenance Manual (UEAM000403)
- This manual provides rules and guidelines which will help you use this machine safely and effectively. Keep this manual handy and have all personnel read it periodically. If this manual has been lost or has become dirty and can not be read, request a replacement manual from Komatsu or your Komatsu distributor.
- If you sell the machine, be sure to give this manual to the new owners. Continuing improvements in the design of this machine can lead to changes in detail which may not be reflected in this manual. Consult Komatsu or your Komatsu distributor for the latest available information for your machine or for questions regarding information in this manual.
TABLE OF CONTENTS:
KOMATSU PC150-6K PC150LC-6K HYDRAULIC EXCAVATOR Operation & Maintenance Manual (UEAM000403)
FOREWORD............................................................................................................ 3 SAFETY INFORMATION.................................................................................................. 5 SAFETY MESSAGES................................................................................................. 5 VIBRATION....................................................................................................... 6 INTRODUCTION........................................................................................................ 7 INTENDED USE.................................................................................................... 7 FEATURES........................................................................................................ 7 BREAKING IN YOUR NEW MACHINE.................................................................................... 7 LOCATION OF PLATES, TABLES TO ENTER SERIAL NO. AND DISTRIBUTOR...................................................... 9 MACHINE SERIAL NO. PLATE POSITION............................................................................... 9 ENGINE SERIAL NO. PLATE POSITION................................................................................ 9 TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR....................................................................... 9 MACHINE SERIAL PLATE............................................................................................ 10 SAFETY.............................................................................................................. 15 GENERAL PRECAUTIONS............................................................................................. 16 PRECAUTIONS DURING OPERATION.................................................................................... 24 BEFORE STARTING ENGINE...................................................................................... 24 OPERATING MACHINE........................................................................................... 27 TRANSPORTATION.............................................................................................. 34 BATTERY..................................................................................................... 35 TOWING...................................................................................................... 36 BUCKET WITH HOOK............................................................................................ 37 GENERAL PRECAUTIONS..................................................................................... 37 PRECAUTIONS FOR LIFTING OPERATION....................................................................... 38 PRECAUTIONS FOR MAINTENANCE..................................................................................... 40 BEFORE CARRYING OUT MAINTENANCE............................................................................. 40 DURING MAINTENANCE.......................................................................................... 43 POSITION FOR ATTACHING SAFETY LABELS............................................................................ 48 POSITION FOR ATTACHING SAFETY LABELS........................................................................ 48 Memo............................................................................................................ 53 OPERATION........................................................................................................... 55 GENERAL VIEW.................................................................................................... 56 GENERAL VIEW OF MACHINE..................................................................................... 56 GENERAL VIEW OF CONTROLS AND GAUGES......................................................................... 57 EXPLANATION OF COMPONENTS....................................................................................... 59 MACHINE MONITOR............................................................................................. 59 A: BASIC CHECK ITEMS.................................................................................... 61 B: CAUTION ITEMS........................................................................................ 62 C: EMERGENCY STOP ITEMS................................................................................. 63 D: METER DISPLAY PORTION................................................................................ 64 METERS...................................................................................................... 65 E: SWITCHES............................................................................................. 67 SWITCHES.................................................................................................... 70 CONTROL LEVERS, PEDALS...................................................................................... 76 CEILING WINDOW.......................................................................................... 80 CLEAR RAIN VISOR........................................................................................ 80 PULL DOWN SUN VISOR..................................................................................... 80 CUP HOLDER.............................................................................................. 81 FRONT WINDOW............................................................................................ 82 DOOR LOCK............................................................................................... 84 CAP, COVER WITH LOCK.................................................................................... 84 LUGGAGE TRAY............................................................................................ 85 ASHTRAY................................................................................................. 86 HEATER...................................................................................................... 87 VIEW OF CONTROL PANEL................................................................................... 87 AIR CONDITIONER (option).................................................................................... 89 GENERAL LOCATIONS ON CONTROL PANEL...................................................................... 89 AIR CONDITIONER SWITCH.................................................................................. 91 OFF SWITCH.............................................................................................. 91 DEFROSTER SELECTOR LEVER................................................................................ 91 PRECAUTIONS WHEN USING AIR CONDITIONER.................................................................. 91 CHECK, MAINTAIN MACHINE EQUIPPED WITH AIR CONDITIONER................................................... 92 CAB RADIO (option).......................................................................................... 92 FUSE........................................................................................................ 93 Fuse capacity and name of circuit....................................................................... 93 FUSIBLE LINK................................................................................................ 94 CONTROLLERS................................................................................................. 94 TOOL BOX.................................................................................................... 94 REFUELLING PUMP............................................................................................. 95 HANDLING THE ACCUMULATOR.................................................................................... 96 METHOD FOR RELEASING PRESSURE IN CONTROL CIRCUIT OF MACHINES EQUIPPED WITH ACCUMULATOR.................. 96 OPERATION....................................................................................................... 97 CHECK BEFORE STARTING ENGINE................................................................................ 97 WALK-AROUND CHECK....................................................................................... 97 CHECK BEFORE STARTING................................................................................... 98 ADJUSTMENT BEFORE OPERATION OPERATOR’S SEAT.............................................................103 USING THE SEAT BELT.....................................................................................105 OPERATIONS AND CHECKS BEFORE STARTING ENGINE............................................................106 STARTING ENGINE.............................................................................................108 NORMAL STARTING.........................................................................................108 STARTING IN COLD WEATHER................................................................................109 OPERATIONS AND CHECKS AFTER STARTING ENGINE.................................................................110 WHEN NORMAL.............................................................................................110 IN COLD AREAS (AUTOMATIC WARMING-UP OPERATION)..........................................................112 MOVING MACHINE OFF..........................................................................................116 MOVING MACHINE FORWARD..................................................................................116 MOVING MACHINE BACKWARD.................................................................................117 STEERING MACHINE............................................................................................118 STEERING (changing direction)...........................................................................118 STOPPING MACHINE............................................................................................120 SWINGING....................................................................................................121 OPERATION OF WORK EQUIPMENT.................................................................................122 HANDLING ACTIVE MODE........................................................................................123 WORKING MODE SELECTION......................................................................................124 PROHIBITIONS FOR OPERATION..................................................................................126 PRECAUTIONS FOR OPERATION...................................................................................128 PRECAUTIONS WHEN TRAVELLING UP OR DOWN HILLS................................................................129 HOW TO ESCAPE FROM MUD......................................................................................130 WHEN ONE SIDE IS STUCK..................................................................................130 WHEN BOTH SIDES ARE STUCK...............................................................................130 WORK POSSIBLE USING HYDRAULIC EXCAVATOR.....................................................................131 BACKHOE WORK............................................................................................131 SHOVEL WORK.............................................................................................131 DITCHING WORK...........................................................................................131 LOADING WORK............................................................................................132 REPLACEMENT AND INVERSION OF BUCKET.........................................................................132 REPLACEMENT.............................................................................................132 INVERSION...............................................................................................133 PARKING THE MACHINE.........................................................................................134 CHECK AFTER FINISHING WORK..................................................................................135 STOPPING ENGINE.............................................................................................135 CHECK AFTER STOPPING ENGINE.................................................................................136 LOCKING.................................................................................................137 OVERLOAD WARNING DEVICE.................................................................................137 TRANSPORTATION..................................................................................................138 LOADING, UNLOADING WORK.....................................................................................138 PRECAUTIONS FOR LOADING.................................................................................140 PRECAUTIONS FOR TRANSPORTATION..........................................................................140 METHOD OF LIFTING MACHINE...............................................................................141 COLD WEATHER OPERATION..........................................................................................143 PRECAUTIONS FOR LOW TEMPERATURE.............................................................................143 FUEL AND LUBRICANTS.....................................................................................143 COOLANT.................................................................................................143 BATTERY.................................................................................................144 PRECAUTIONS AFTER COMPLETION OF WORK........................................................................144 AFTER COLD WEATHER......................................................................................145 LONG-TERM STORAGE...............................................................................................146 BEFORE STORAGE..............................................................................................146 DURING STORAGE..............................................................................................146 AFTER STORAGE...............................................................................................147 STARTING MACHINE AFTER LONG-TERM STORAGE....................................................................147 TROUBLESHOOTING.................................................................................................148 PHENOMENA THAT ARE NOT FAILURES.............................................................................148 METHOD OF TOWING MACHINE....................................................................................148 USING METHOD FOR LIGHT-WEIGHT TOWING HOLE...................................................................149 PRECAUTIONS ON PARTICULAR JOBSITES..........................................................................149 IF BATTERY IS DISCHARGED....................................................................................150 STARTING ENGINE WITH BOOSTER CABLE......................................................................151 OTHER TROUBLE...............................................................................................153 ELECTRICAL SYSTEM.......................................................................................153 CHASSIS.................................................................................................154 ENGINE..................................................................................................155 ENGINE (cont’d).........................................................................................156 ELECTRONIC CONTROL SYSTEM...............................................................................157 MAINTENANCE.........................................................................................................159 GUIDES TO MAINTENANCE...........................................................................................160 OUTLINES OF SERVICE.............................................................................................163 OUTLINE OF OIL, FUEL, COOLANT...............................................................................163 OIL.....................................................................................................163 FUEL....................................................................................................164 COOLANT.................................................................................................164 GREASE..................................................................................................165 STORING OIL AND FUEL....................................................................................165 FILTERS.................................................................................................165 EXPLANATION OF LUBRICATION CHART DECAL......................................................................166 OUTLINE OF ELECTRICAL SYSTEM................................................................................168 OUTLINE OF HYDRAULIC SYSTEM.................................................................................168 WEAR PARTS LIST.................................................................................................170 USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE............................................171 PROPER SELECTION OF FUEL, COOLANT AND LUBRICANTS............................................................171 STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS..................................................................173 LIST OF NECESSARY TOOLS.....................................................................................173 TORQUE LIST.................................................................................................174 PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS...................................................................175 MAINTENANCE SCHEDULE CHART......................................................................................177 MAINTENANCE SCHEDULE CHART..................................................................................177 MAINTENANCE WHEN USING HYDRAULIC BREAKER....................................................................180 SERVICE PROCEDURE...............................................................................................181 INITIAL 250 HOURS SERVICE...................................................................................181 WHEN REQUIRED...............................................................................................181 CHECK, CLEAN AND REPLACE AIR CLEANER ELEMENT............................................................181 CLEAN INSIDE OF COOLING SYSTEM..........................................................................183 CHECKING COOLANT LEVEL..................................................................................185 DRAINING THE SYSTEM.....................................................................................185 CLEANING THE SYSTEM.....................................................................................186 FILLING THE SYSTEM......................................................................................187 REFILLING AN OVERHEATED SYSTEM..........................................................................187 CLEANING THE RADIATOR...................................................................................187 CLEANING THE RADIATOR PRE SCREEN........................................................................188 THERMOSTATS.............................................................................................188 FAN.....................................................................................................188 CHECK AND TIGHTEN TRACK SHOE BOLTS......................................................................189 CHECK and adjust TRACK TENSION..........................................................................189 CHECK ELECTRICAL INTAKE AIR HEATER......................................................................192 CHECK ALTERNATOR........................................................................................192 CHECK START MOTOR.......................................................................................192 REPLACE BUCKET SIDE CUTTERS.............................................................................193 REPLACE BUCKET TEETH....................................................................................193 ADJUST BUCKET CLEARANCE.................................................................................194 CHECK WINDOW WASHER FLUID LEVEL, ADD FLUID..............................................................195 CHECK, MAINTAIN AIR CONDITIONER.........................................................................196 CLEAN INLINE FILTER.....................................................................................197 CHECK BEFORE STARTING.......................................................................................197 CHECK COOLANT LEVEL, ADD COOLANT........................................................................197 CHECK OIL LEVEL IN ENGINE OIL PAN, ADD OIL..............................................................198 CHECK FUEL LEVEL, ADD FUEL..............................................................................198 CHECK OIL LEVEL IN HYDRAULIC TANK, ADD OIL..............................................................199 CHECK AIR CLEANER FOR CLOGGING..........................................................................200 CHECK ELECTRIC WIRINGS..................................................................................200 CHECK FUNCTION OF HORN..................................................................................201 CHECK FOR WATER IN FUEL SEDIMENTOR......................................................................201 CHECK FOR WATER IN PRIMARY FUEL FILTER, DRAIN WATER.....................................................201 EVERY 100 HOURS SERVICE.....................................................................................202 LUBRICATING.............................................................................................202 CHECK OIL LEVEL IN SWING MACHINERY CASE, ADD OIL........................................................204 DRAIN WATER AND SEDIMENT FROM FUEL TANK.................................................................204 CLEAN FRESH AIR INTAKE FILTER...........................................................................205 EVERY 250 HOURS SERVICE.....................................................................................206 CHECK OIL LEVEL IN FINAL DRIVE CASE, ADD OIL............................................................206 CHECK LEVEL OF BATTERY ELECTROLYTE......................................................................206 LUBRICATE SWING CIRCLE (2 POINTS).......................................................................207 BELTS, GENERAL..........................................................................................207 CHECK ALTERNATOR, FAN AND WATER PUMP BELT TENSION, ADJUST CHECKING TENSION..............................208 CHECK AIR CONDITIONER COMPRESSOR BELT TENSION, ADJUST...................................................209 EVERY 500 HOURS SERVICE.....................................................................................210 REPLACE FUEL FILTER CARTRIDGE...........................................................................210 CHECK SWING PINION GREASE LEVEL, ADD GREASE.............................................................212 CHANGE OIL IN ENGINE OIL PAN, REPLACE ENGINE OIL FILTER CARTRIDGE.......................................213 CLEAN AND INSPECT RADIATOR FINS, OIL COOLER FINS AND CONDENSER FINS (ONLY FOR MACHINES EQUIPPED W.......214 REPLACE HYDRAULIC FILTER ELEMENT........................................................................215 EVERY 1000 HOURS SERVICE....................................................................................216 CHANGE OIL IN SWING MACHINERY CASE......................................................................216 CHECK ALL TIGHTENING PARTS OF TURBOCHARGER..............................................................217 CHECK PLAY OF TURBOCHARGER ROTOR........................................................................217 CHECK AND ADJUST VALVE CLEARANCE........................................................................217 CHECK FAN BELT TENSIONER BEARING BELT AND FAN HUB.......................................................217 CHECK FAN BELT TENSION..................................................................................218 EVERY 2000 HOURS SERVICE....................................................................................218 CHANGE OIL IN FINAL DRIVE CASE..........................................................................218 CLEAN HYDRAULIC TANK STRAINER...........................................................................219 CLEAN, CHECK TURBOCHARGER...............................................................................219 CHECK ALTERNATOR, STARTING MOTOR........................................................................219 CHECK ENGINE VALVE CLEARANCE, ADJUST....................................................................219 CHECK VIBRATION DAMPER..................................................................................219 CHANGE ANTI FREEZE......................................................................................220 EVERY 4000 HOURS SERVICE....................................................................................220 CHECK WATER PUMP........................................................................................220 EVERY 5000 HOURS SERVICE....................................................................................220 CHANGE OIL IN HYDRAULIC TANK............................................................................220 Memo............................................................................................................225 SPECIFICATIONS......................................................................................................227 SPECIFICATIONS..................................................................................................228 PC150-6K, PC150LC-6K........................................................................................228 LIFTING CAPACITY CHART......................................................................................233 OPTIONS, ATTACHMENTS................................................................................................235 PRECAUTIONS RELATED TO SAFETY...................................................................................236 PRECAUTIONS WHEN INSTALLING ATTACHMENTS.....................................................................237 HANDLING BUCKET WITH HOOK.......................................................................................238 CHECKING FOR DAMAGE TO BUCKET WITH HOOK.....................................................................238 PROHIBITED OPERATIONS.......................................................................................238 PRECAUTIONS DURING OPERATIONS...............................................................................238 MACHINES READY FOR ATTACHMENTS..................................................................................239 1. STOP VALVE...............................................................................................239 3. CONTROL PEDAL FOR ATTACHMENT.............................................................................239 4. ACCUMULATOR..............................................................................................240 5. HYDRAULIC CIRCUIT........................................................................................240 Change-over hydraulic circuit...............................................................................240 CONNECTING HYDRAULIC CIRCUIT................................................................................241 ATTACHMENT MOUNTING/DISMOUNTING PROCEDURE...................................................................242 OPERATION...............................................................................................243 LONG TERM STORAGE.......................................................................................244 SPECIFICATIONS..........................................................................................245 INTRODUCTION OF ATTACHMENTS.....................................................................................246 SPECIFICATION, USE..........................................................................................246 ATTACHMENT INSTALLATION COMBINATION TABLE...................................................................247 SELECTION OF TRACK SHOES....................................................................................248 SELECTION OF BUCKET TEETH...................................................................................250 HANDLING TRAPEZOIDAL BUCKET.................................................................................250 HANDLING THE CLAMSHELL BUCKET...............................................................................252 EXTENDING MACHINE SERVICE LIFE..................................................................................253 HYDRAULIC BREAKER...........................................................................................253 POWER RIPPER................................................................................................256 MAIN FIELDS OF APPLICATIONS.................................................................................256 FORK GRAB...................................................................................................258 GRAPPLE BUCKET..............................................................................................259 SCRAP GRAPPLE...............................................................................................260 CRUSHER & SMASHER...........................................................................................261 HYDRAULIC PILE DRIVER.......................................................................................263 HYDRAULIC EXCAVATOR WITH MULTIPURPOSE CRANE.................................................................264 Memo............................................................................................................266
PLEASE NOTE:
⦁ This is the SAME exact manual used by your dealers to fix your vehicle.
⦁ The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
⦁ Any queries / doubts regarding your purchase, please feel free to contact [email protected]
