Komatsu PC160LC-8 Hydraulic Excavator Operation & Maintenance Manual SN 25056 and up – PDF DOWNLOAD

Description

Komatsu PC160LC-8 Hydraulic Excavator Operation & Maintenance Manual

TABLE OF CONTENTS:

Komatsu PC160LC-8 Hydraulic Excavator Operation & Maintenance Manual 

COVER..........................................................................................  1
FOREWORD.......................................................................................  2
	BEFORE READING THIS MANUAL.................................................................  3
	SAFETY INFORMATION.........................................................................  4
	INTRODUCTION...............................................................................  5
		USE OF MACHINE.........................................................................  5
		DIRECTIONS OF MACHINE..................................................................  5
		VISIBILITY FROM OPERATOR'S SEAT........................................................  5
		PROTECTIVE STRUCTURE...................................................................  5
	PRODUCT INFORMATION........................................................................  6
		PRODUCT IDENTIFICATION NUMBER (PIN)/MACHINE SERIAL NO. PLATE...........................  6
		EPA REGULATIONS, ENGINE NUMBER PLATE...................................................  6
		SERVICE METER LOCATION.................................................................  7
		YOUR MACHINE SERIAL NUMBERS AND DISTRIBUTOR............................................  7
	CONTENTS...................................................................................  8
SAFETY......................................................................................... 12
	SAFETY..................................................................................... 13
	SAFETY LABELS.............................................................................. 16
		LOCATION OF SAFETY LABELS.............................................................. 17
		SAFETY LABELS.......................................................................... 18
	GENERAL PRECAUTIONS COMMON TO OPERATION AND MAINTENANCE.................................... 26
		PRECAUTIONS BEFORE STARTING OPERATION.................................................. 26
		PREPARATIONS FOR SAFE OPERATION........................................................ 26
		FIRE PREVENTION........................................................................ 28
		PRECAUTIONS WHEN GETTING ON OR OFF MACHINE............................................. 29
		DO NOT GET CAUGHT IN WORK EQUIPMENT.................................................... 31
		PRECAUTIONS RELATED TO PROTECTIVE STRUCTURES........................................... 31
		PROTECTION AGAINST FALLING, FLYING, INTRUDING OBJECTS.................................. 32
		UNAUTHORIZED MODIFICATION.............................................................. 33
		PRECAUTIONS RELATED TO ATTACHMENTS AND OPTIONS......................................... 33
		PRECAUTIONS RELATED TO CAB GLASS....................................................... 33
		PRECAUTIONS WHEN RUNNING ENGINE INSIDE BUILDING........................................ 33
	PRECAUTIONS FOR OPERATION.................................................................. 34
		PRECAUTIONS FOR JOBSITE................................................................ 34
		STARTING ENGINE........................................................................ 36
		OPERATION.............................................................................. 38
		TRANSPORTATION......................................................................... 46
		TOWING................................................................................. 47
		LIFTING OBJECTS WITH BUCKET............................................................ 47
	PRECAUTIONS FOR MAINTENANCE................................................................ 48
		PRECAUTIONS BEFORE STARTING INSPECTION AND MAINTENANCE................................. 48
OPERATION...................................................................................... 58
	MACHINE VIEW ILLUSTRATIONS................................................................. 59
		OVERALL MACHINE VIEW................................................................... 59
		CONTROLS AND GAUGES.................................................................... 60
	DETAILED CONTROLS AND GAUGES............................................................... 62
		MONITORING SYSTEM...................................................................... 62
		SWITCHES...............................................................................128
		CONTROL LEVERS AND PEDALS..............................................................132
		SUN ROOF...............................................................................135
		WINDSHIELD.............................................................................135
		EMERGENCY ESCAPE HAMMER................................................................141
		DOOR LOCK..............................................................................141
		CAP WITH LOCK..........................................................................142
		DRINK BOX..............................................................................144
		MAGAZINE BOX...........................................................................144
		ASHTRAY................................................................................144
		AIR CONDITIONER CONTROLS...............................................................145
		RADIO..................................................................................158
		AUXILIARY ELECTRIC POWER...............................................................163
		FUSE...................................................................................164
		FUSIBLE LINK...........................................................................165
		CONTROLLER.............................................................................165
		TOOL BOX...............................................................................165
		GREASE GUN HOLDER......................................................................166
		FIRE EXTINGUISHER......................................................................166
	MACHINE OPERATIONS AND CONTROLS............................................................167
		BEFORE STARTING ENGINE.................................................................167
		STARTING ENGINE........................................................................189
		AFTER STARTING ENGINE..................................................................192
		STOPPING THE ENGINE....................................................................203
		MACHINE OPERATION......................................................................204
		STEERING THE MACHINE...................................................................208
		SWINGING...............................................................................210
		WORK EQUIPMENT CONTROLS AND OPERATIONS.................................................211
		WORKING MODE...........................................................................213
		PROHIBITED OPERATIONS..................................................................215
		GENERAL OPERATION INFORMATION..........................................................218
		TRAVELING ON SLOPES....................................................................220
		ESCAPE FROM MUD........................................................................222
		RECOMMENDED APPLICATIONS...............................................................223
		BUCKET REPLACEMENT AND INVERSION.......................................................225
		PARKING MACHINE........................................................................229
		MACHINE INSPECTION AFTER DAILY WORK....................................................230
		LOCKING................................................................................231
	TRANSPORTATION.............................................................................232
		TRANSPORTATION PROCEDURE...............................................................232
		LOADING AND UNLOADING WITH TRAILER.....................................................233
		LIFTING MACHINE........................................................................243
	COLD WEATHER OPERATION.....................................................................245
		COLD WEATHER OPERATION INFORMATION.....................................................245
		AFTER DAILY WORK COMPLETION............................................................247
		AFTER COLD WEATHER SEASON..............................................................247
	LONG TERM STORAGE..........................................................................248
		BEFORE STORAGE.........................................................................248
		DURING STORAGE.........................................................................248
		AFTER STORAGE..........................................................................249
		STARTING MACHINE AFTER LONG-TERM STORAGE...............................................249
	TROUBLES AND ACTIONS.......................................................................250
		RUNNING OUT OF FUEL....................................................................250
		PHENOMENA THAT ARE NOT FAILURES........................................................250
		TOWING THE MACHINE.....................................................................251
		LIGHTWEIGHT TOWING HOLE................................................................252
		SEVERE JOB CONDITION...................................................................252
		DISCHARGED BATTERY.....................................................................253
		OTHER TROUBLE..........................................................................257
MAINTENANCE....................................................................................264
	MAINTENANCE INFORMATION....................................................................265
	OUTLINE OF SERVICE.........................................................................267
		HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC.................................267
		ELECTRIC SYSTEM MAINTENANCE............................................................270
	WEAR PARTS.................................................................................271
		WEAR PARTS LIST........................................................................271
	RECOMMENDED FUEL, COOLANT, AND LUBRICANT...................................................272
		RECOMMENDED BRANDS, RECOMMENDED QUALITY FOR PRODUCTS OTHER THAN KOMATSU GENUINE OIL....274
	TIGHTENING TORQUE SPECIFICATIONS...........................................................275
		TIGHTENING TORQUE LIST.................................................................275
	SAFETY CRITICAL PARTS......................................................................276
		SAFETY CRITICAL PARTS LIST.............................................................277
	MAINTENANCE SCHEDULE.......................................................................278
		MAINTENANCE SCHEDULE CHART.............................................................278
		MAINTENANCE INTERVAL FOR HYDRAULIC BREAKER.............................................280
	MAINTENANCE PROCEDURE......................................................................281
		INITIAL 250 HOURS MAINTENANCE (ONLY AFTER THE FIRST 250 HOURS).........................281
		INITIAL 500 HOURS MAINTENANCE (ONLY AFTER THE FIRST 500 HOURS).........................281
		WHEN REQUIRED..........................................................................282
		CHECK BEFORE STARTING..................................................................309
		EVERY 100 HOURS MAINTENANCE............................................................310
		EVERY 250 HOURS MAINTENANCE............................................................311
		EVERY 500 HOURS MAINTENANCE............................................................315
		EVERY 1000 HOURS MAINTENANCE...........................................................328
		EVERY 2000 HOURS MAINTENANCE...........................................................335
		EVERY 4000 HOURS MAINTENANCE...........................................................342
		EVERY 5000 HOURS MAINTENANCE...........................................................346
		EVERY 8000 HOURS MAINTENANCE...........................................................347
SPECIFICATIONS.................................................................................348
	SPECIFICATIONS.............................................................................349
ATTACHMENTS AND OPTIONS........................................................................352
	GENERAL PRECAUTIONS FOR SAFETY.............................................................353
		PRECAUTIONS WHEN SELECTING.............................................................353
		READ THE INSTRUCTION MANUAL THOROUGHLY.................................................353
		PRECAUTIONS WHEN REMOVING OR INSTALLING................................................353
		PRECAUTIONS WHEN USING.................................................................353
	BUCKET WITH HOOK...........................................................................354
		HOOK CONDITION.........................................................................354
		PROHIBITED OPERATIONS..................................................................354
	MACHINE READY FOR ATTACHMENT...............................................................355
		LOCATIONS..............................................................................355
		HYDRAULIC CIRCUIT......................................................................359
		ATTACHMENT REMOVAL AND INSTALLATION....................................................364
		ATTACHMENT OPERATIONS..................................................................368
		LONG TERM STORAGE......................................................................372
		SPECIFICATIONS.........................................................................372
	ATTACHMENT GUIDE...........................................................................373
		ATTACHMENT COMBINATIONS................................................................374
		TRACK SHOES SELECTION..................................................................375
		BUCKET TEETH SELECTION.................................................................376
	RECOMMENDED ATTACHMENT OPERATIONS..........................................................377
		HYDRAULIC BREAKER......................................................................377
	HANDLING MACHINES EQUIPPED WITH KOMTRAX....................................................382
		BASIC PRECAUTIONS......................................................................382
INDEX..........................................................................................384

KOMATSU PC160LC-8 HYDRAULIC EXCAVATOR OPERATION & MAINTENANCE MANUAL SN 25056 AND UP – PDF DOWNLOAD:

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

Komatsu PC160LC-8 Hydraulic Excavator Operation & Maintenance Manual 

BEFORE READING THIS MANUAL:

This manual gives details of the operation and methods of inspection and maintenance for this machine that must be obeyed in order to use the machine safely. Most accidents are caused by the failure to follow fundamental safety rules for the operation and maintenance of machines. Read, understand and follow all precautions and warnings in this manual and on the machine before performing operation and maintenance. Failure to do so may result in serious injury or death.

•  Komatsu cannot predict every circumstance that might involve a potential hazard when the machine is used. Therefore, the safety messages in this manual and on the machine may not include all possible safety precautions. If you carry out any operation, inspection, or maintenance under conditions that are not described in this manual, understand that it is your responsibility to take the necessary precautions to ensure safety. In no event should you or others engage in the prohibited uses or actions described in this manual.
• Improper operation and maintenance of the machine can be hazardous and could result in serious injury or death. If you sell the machine, be sure to give this manual to the new owner together with the machine. Always keep this Operation and Maintenance Manual in the location shown on the right so that all relevant personnel can read it at any time. Storage location for the Operation and Maintenance Manual: Pocket (1) at rear of operator’s seat If this manual is lost or damaged, contact your distributor immediately to arrange for its replacement.
• For details regarding the machine serial No. you will need to provide your Komatsu distributor, see “TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR (PAGE 1-7)”. This manual uses the international units (SI) for units of measurement. For reference, units that have been used in the past are given in ( ). The explanations, values, and illustrations in this manual have been prepared based on the latest information available as of the date of its publication.
• Continuing improvements in the design of this machine may lead to additional changes that are not reflected in this manual. Consult Komatsu or your Komatsu distributor for the latest available information concerning your machine or with questions regarding information contained in this manual.
• The numbers in circles in the illustrations correspond to the numbers in ( ) in the text. (For example:1 → (1)) Komatsu delivers machines that comply with all applicable regulations and standards of the country to which it has been shipped. If this machine has been purchased in another country, it may lack certain safety devices and specifications that are necessary for use in your country. If there is any question about whether your product complies with the applicable standards and regulations of your country, consult Komatsu or your Komatsu distributor before operating the machine.

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