KOMATSU PC160LC-8 HYDRAULIC EXCAVATOR SHOP MANUAL SEN04566-00TH – PDF DOWNLOAD
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KOMATSU PC160LC-8 HYDRAULIC EXCAVATOR SHOP MANUAL SEN04566-00TH – PDF DOWNLOAD
Description
KOMATSU PC160LC-8 HYDRAULIC EXCAVATOR SHOP MANUAL SEN04566-00TH – PDF DOWNLOAD
FILE DETAILS:
KOMATSU PC160LC-8 HYDRAULIC EXCAVATOR SHOP MANUAL SEN04566-00TH – PDF DOWNLOAD
Language : English
Pages : 1015
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
KOMATSU PC160LC-8 HYDRAULIC EXCAVATOR SHOP MANUAL SEN04566-00TH – PDF DOWNLOAD
COVER................................................................... 1 00 Index and foreword................................................... 2 100 Index........................................................... 2 Composition of Shop Manual...................................... 3 Table of Contents............................................... 5 200 Foreword and General Information................................ 14 Safety Notice................................................... 15 How to read the shop manual.................................... 20 Explanation of terms for maintenance standard................... 22 Handling of electric equipment and hydraulic component.......... 24 Handling of connectors newly used for engines................... 33 How to read electric wire code.................................. 36 Precautions when carrying out operation......................... 39 Methods of dissambling and connecting push-pull type coupler.... 42 Standard tightening torque table................................ 45 Conversion table................................................ 49 Temperature..................................................... 53 01 Specification........................................................ 56 Specification dimension drawings.................................... 57 Specifications...................................................... 59 Weight table........................................................ 61 Table of fuel, coolant and lubricants............................... 63 10 Structure, function and maintenance standard......................... 66 100 Engine and cooling system....................................... 66 Engine related parts............................................ 67 Radiator, oil cooler, aftercooler and fuel cooler............... 68 200 Power train system.............................................. 70 Power train..................................................... 71 Swing circle.................................................... 72 Swing machinery................................................. 73 Final drive..................................................... 75 Sprocket........................................................ 77 300 Undercarriage and frame......................................... 80 401 Hydraulic system, Part 1........................................ 92 402 Hydraulic system, Part 2........................................ 124 403 Hydraulic system, Part 3........................................ 180 500 Work equipment.................................................. 226 600 Cab and its attachments......................................... 234 700 Electrical system............................................... 238 20 Standard value table................................................. 310 100 Standard service value table.................................... 310 30 Testing and adjusting................................................ 324 101 Testing and adjusting, Part 1................................... 324 102 Testing and adjusting, Part 2................................... 384 103 Testing and adjusting, Part 3................................... 436 40 Troubleshooting...................................................... 450 100 Failure code table and fuse locations........................... 450 200 General information on troubleshooting.......................... 458 301 Troubleshooting by failure code, Part 1......................... 508 302 Troubleshooting by failure code, Part 2......................... 564 303 Troubleshooting by failure code, Part 3......................... 626 304 Troubleshooting by failure code, Part 4......................... 672 400 Troubleshooting of electrical system (E-mode)................... 694 500 Troubleshooting of hydraulic and mechanical system (H-mode)..... 770 600 Troubleshooting of engine (S-mode).............................. 798 50 Disassembly and assembly............................................. 824 100 General information on disassembly and assembly................. 824 200 Engine and cooling system....................................... 836 300 Power train..................................................... 882 400 Undercarriage and frame......................................... 904 500 Hydraulic system................................................ 924 600 Work equipment Body............................................. 954 700 Cab and its attachments......................................... 960 800 Electrical system............................................... 990 90 Diagrams and drawings................................................1000 100 Hydraulic circuit diagram.......................................1000 200 Electrical diagrams and drawings................................1005
DESCRIPTION:
KOMATSU PC160LC-8 HYDRAULIC EXCAVATOR SHOP MANUAL SEN04566-00TH – PDF DOWNLOAD
General precautions
1) Before carrying out any greasing or repairs, read all the safety labels stuck to the machine. For the locations of the safety labels and detailed explanation of precautions, see the Operation and Maintenance Manual.
2) Decide a place in the repair workshop to keep tools and removed parts. Always keep the tools and parts in their correct places. Always keep the work area clean and make sure that there is no dirt, water, or oil on the floor. Smoke only in the areas provided for smoking. Never smoke while working.
3) When carrying out any operation, always wear safety shoes and helmet. Do not wear loose work clothes, or clothes with buttons missing.
A. Always wear safety glasses when hitting parts with a hammer.
B. Always wear safety glasses when grinding parts with a grinder, etc.
4) When carrying out any operation with 2 or more workers, always agree on the operating procedure before starting. Always inform your fellow workers before starting any step of the operation. Before starting work, hang UNDER REPAIR warning signs in the operator’s compartment.
5) Only qualified workers must carry out work and operation which require license or qualification.
6) Keep all tools in good condition, learn the correct way to use them, and use the proper ones of them. Before starting work, thoroughly check the tools, machine, forklift, service car, etc.
7) If welding repairs are needed, always have a trained and experienced welder carry out the work. When carrying out welding work, always wear welding gloves, apron, shielding goggles, cap and other clothes suited for welding work.
8) Before starting work, warm up your body thoroughly to start work under good condition.
9) Avoid continuing work for long hours and take rests at proper intervals to keep your body in good condition. Take rests in specified safe places.
S.S 26/12/24
