KOMATSU PC200-6 HYDRAULIC EXCAVATOR Operation & Maintenance Manual (SN:C10001 & UP) KOMATSU PC200-6 – PDF DOWNLOAD

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KOMATSU PC200-6 HYDRAULIC EXCAVATOR Operation & Maintenance Manual (SN:C10001 & UP) KOMATSU PC200-6

KOMATSU PC200-6 HYDRAULIC EXCAVATOR OPERATION & MAINTENANCE MANUAL (SN:C10001 & UP) KOMATSU PC200-6 – PDF DOWNLOAD:

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KOMATSU PC200-6 HYDRAULIC EXCAVATOR Operation & Maintenance Manual (SN:C10001 & UP) KOMATSU PC200-6

• This manual provides rules and guidelines which will help you use this machine safely and effectively. Keep this manual handy and have all personnel read it periodically.
• If this manual has been lost or has become dirty and can not be read, request a replacement manual from Komatsu or your Komatsu distributor. If you sell the machine, be sure to give this manual to the new owners.
• Continuing improvements in thie design of this machine can lead to changes in detail which may not be reflected in this manual. Consult Komatsu or your Komatsu distributor for the latest available information of your machine or for questions regarding information in this manual.
• This manual may contain attachments and optional equipment that are not available in your area. Consult Komatsu or your Komatsu distributor for those items you may require.

TABLE OF CONTENTS:

KOMATSU PC200-6 HYDRAULIC EXCAVATOR Operation & Maintenance Manual (SN:C10001 & UP) KOMATSU PC200-6

MAIN MENU...........................................................................  0
1. FOREWORD.........................................................................  2
2. SAFETY INFORMATION...............................................................  3
3. INTRODUCTION.....................................................................  4
4. LOCATION OF PLATES, TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR....................  5
5. CONTENTS.........................................................................  6
SAFETY ............................................................................. 10
	6. GENERAL PRECAUTIONS ......................................................... 11
	7. PRECAUTIONS DURING OPERATION ................................................ 18
		7.1 BEFORE STARTING ENGINE ................................................. 18
		7.2 AFTER STARTING ENGINE .................................................. 20
		7.3 TRANSPORTATION ......................................................... 27
		7.4 BATTERY................................................................. 28
		7.5 TOWING ................................................................. 30
		7.6 LIFTING OPERATIONS ..................................................... 30
	8. PRECAUTIONS FOR MAINTENANCE ................................................. 31
		8.1 BEFORE CARRYING OUT MAINTENANCE ........................................ 31
		8.2 DURING MAINTENANCE...................................................... 35
	9. POSITION FOR ATTACHING SAFETY LABELS ........................................ 40
OPERATION .......................................................................... 44
	10. GENERAL VIEW ............................................................... 45
		10.1 GENERAL VIEW OF MACHINE ............................................... 45
		10.2 GENERAL VIEW OF CONTROLS AND GAUGES.................................... 46
	11. EXPLANATION OF COMPONENTS .................................................. 47
		11.1 MACHINE MONITOR ....................................................... 47
		11.2 SWITCHES .............................................................. 52
		11.3 CONTROL LEVERS AND PEDALS ............................................. 56
		11.4 CEILING WINDOW ........................................................ 61
		11.5 FRONT WINDOW........................................................... 62
		11.6 DOOR LOCK ............................................................. 64
		11.7 ASHTRAY ............................................................... 64
		11.8 CAP, COVER WITH LOCK .................................................. 65
		11.9 COOLER ................................................................ 66
		11.10 CASSETTE/RADIO ....................................................... 68
		11.11 FUSE.................................................................. 74
		11.12 FUSIBLE LINK ......................................................... 75
		11.13 TOOL BOX ............................................................. 75
		11.14 GREASE PUMP HOLDER ................................................... 75
		11.15 HANDLING ACCUMULATOR.................................................. 76
	12. OPERATION .................................................................. 77
		12.1 CHECK BEFORE STARTING ENGINE .......................................... 77
		12.2 STARTING ENGINE........................................................ 86
		12.3 OPERATIONS AND CHECKS AFTER  STARTING ENGINE .......................... 88
		12.4 MOVING MACHINE OFF..................................................... 90
		12.5 STEERING MACHINE ...................................................... 93
		12.6 STOPPING MACHINE....................................................... 95
		12.7 SWINGING............................................................... 96
		12.8 OPERATION OF WORK EQUIPMENT ........................................... 97
		12.9 PROHIBITIONS FOR OPERATION ............................................ 98
		12.10 PRECAUTIONS FOR OPERATION.............................................100
		12.11 PRECAUTIONS WHEN TRAVELING UP OR DOWN HILLS...........................101
		12.12 HOW TO ESCAPE FROM MUD ...............................................103
		12.13 WORK POSSIBLE USING HYDRAULIC  EXCAVATOR..............................104
		12.14 REPLACEMENT AND INVERSION  OF BUCKET .................................105
		12.15 PARKING MACHINE ......................................................107
		12.16 CHECK AFTER FINISHING WORK ...........................................108
		12.17 STOPPING ENGINE ......................................................109
		12.18 CHECK AFTER STOPPING ENGINE ..........................................110
		12.19 LOCKING ..............................................................110
	13. TRANSPORTATION .............................................................111
		13.1 LOADING, UNLOADING WORK................................................111
		13.2 PRECAUTIONS FOR LOADING ...............................................113
		13.3 PRECAUTIONS FOR TRANSPORTATION ........................................114
	14. COLD WEATHER OPERATION .....................................................115
		14.1 PRECAUTIONS FOR LOW TEMPERATURE .......................................115
		14.2 PRECAUTIONS AFTER COMPLETION OF WORK...................................117
		14.3 AFTER COLD WEATHER ....................................................117
	15. LONG-TERM STORAGE ..........................................................118
		15.1 BEFORE STORAGE ........................................................118
		15.2 DURING STORAGE ........................................................119
		15.3 AFTER STORAGE .........................................................119
		15.4 STARTING MACHINE AFTER LONG-TERM  STORAGE .............................119
	16. TROUBLESHOOTING ............................................................120
		16.1 PHENOMENA THAT ARE NOT FAILURES .......................................120
		16.2 METHOD OF TOWING MACHINE ..............................................120
		16.3 USING METHOD FOR LIGHT-WEIGHT TOWING HOLE .............................120
		16.4 PRECAUTIONS ON PARTICULAR JOBSITES ....................................121
		16.5 IF BATTERY IS DISCHARGED ..............................................121
		16.6 OTHER TROUBLE..........................................................125
MAINTENANCE ........................................................................129
	17. GUIDES TO MAINTENANCE ......................................................130
	18. OUTLINES OF SERVICE ........................................................133
		18.1 OUTLINE OF OIL, FUEL, COOLANT .........................................133
		18.2 OUTLINE OF ELECTRIC SYSTEM ............................................136
		18.3 OUTLINE OF HYDRAULIC SYSTEM ...........................................137
	19. WEAR PARTS LIST ............................................................138
	20. USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING  TO  AMBIENT  TEMPERATURE ....140
	21. STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS..............................144
		21.1 INTRODUCTION OF NECESSARY TOOLS .......................................144
		21.2 TORQUE LIST ...........................................................145
	22. PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS...............................146
	23. MAINTENANCE SCHEDULE CHART .................................................150
		23.1 MAINTENANCE SCHEDULE CHART ............................................150
		23.2 MAINTENANCE INTERVAL WHEN USING  HYDRAULIC BREAKER ....................152
	24. SERVICE PROCEDURE ..........................................................153
		24.1 INITIAL 250 HOURS SERVICE .............................................153
		24.2 WHEN REQUIRED .........................................................154
		24.3 CHECK BEFORE STARTING .................................................172
		24.4 EVERY 100 HOURS SERVICE ...............................................177
		24.5 EVERY 250 HOURS SERVICE ...............................................180
		24.6 EVERY 500 HOURS SERVICE ...............................................186
		24.7 EVERY 1000 HOURS SERVICE ..............................................191
		24.8 EVERY 2000 HOURS SERVICE ..............................................194
		24.9 EVERY 4000 HOURS SERVICE ..............................................197
		24.10 EVERY 5000 HOURS SERVICE .............................................198
SPECIFICATIONS .....................................................................203
	25. SPECIFICATIONS .............................................................204
OPTIONS, ATTACHMENTS ...............................................................207
	26. GENERAL PRECAUTIONS ........................................................208
		26.1 PRECAUTIONS RELATED TO SAFETY .........................................208
		26.2 PRECAUTIONS WHEN INSTALLING ATTACHMENTS ...............................209
	27. HANDLING BUCKET WITH HOOK ..................................................210
		27.1 CHECKING FOR DAMAGE TO BUCKET WITH ....................................210
		27.2 PROHIBITED OPERATIONS .................................................210
		27.3 PRECAUTIONS DURING OPERATIONS .........................................210
	28. USING SEAT BELT ............................................................211
		28.1 SEAT BELT .............................................................211
	29. MACHINES READY FOR ATTACHMENTS .............................................213
		29.1 EXPLANATION OF COMPONENTS..............................................213
		29.2 HYDRAULIC CIRCUIT .....................................................215
		29.3 ATTACHMENT MOUNTING/DISMOUNTING  PROCEDURE ............................217
		29.4 OPERATION .............................................................219
		29.5 LONG-TERM STORAGE .....................................................220
		29.6 SPECIFICATIONS ........................................................220
	30. INTRODUCTION OF ATTACHMENTS ................................................221
		30.1 SPECIFICATION, USE ....................................................221
		30.2 ATTACHMENT INSTALLATION COMBINATION TABLE .............................222
		30.3 SELECTION OF TRACK SHOES ..............................................223
		30.4 SELECTION OF BUCKET TEETH .............................................224
		30.5 HANDLING RUBBER PAD SHOE ..............................................225
		30.6 HANDLING TRAPEZOIDAL BUCKET ...........................................227
		30.7 HANDLING EXTENSION ARM.................................................228
		30.8 HANDLING CLAMSHELL BUCKET .............................................229
	31. EXTENDING MACHINE SERVICE LIFE .............................................230
		31.1 HYDRAULIC BREAKER .....................................................230
		31.2 POWER RIPPER ..........................................................233
		31.3 FORK GRAB .............................................................234
		31.4 GRAPPLE BUCKET ........................................................235
		31.5 SCRAP GRAPPLE .........................................................236
		31.6 CRUSHER & CUTTER ......................................................237
		31.7 HYDRAULIC PILE DRIVER .................................................238
		31.8 HYDRAULIC EXCAVATOR WITH MULTI-PURPOSE CRANE ..........................239

PLEASE NOTE:

⦁ This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
⦁ This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
⦁ Require some other service manual or have any queries: please WRITE to us at [email protected]