KOMATSU PC200-6,PC200LC-6 PC210LC-6 PC220LC-6 PC250LC-6 HYDRAULIC EXCAVATOR OPERATION & MAINTENANCE MANUAL (SN:A80001 & UP) – PDF DOWNLOAD

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KOMATSU PC200-6,PC200LC-6 PC210LC-6 PC220LC-6 PC250LC-6 HYDRAULIC EXCAVATOR OPERATION & MAINTENANCE MANUAL (SN:A80001 & UP)

KOMATSU PC200-6,PC200LC-6 PC210LC-6 PC220LC-6 PC250LC-6 HYDRAULIC EXCAVATOR OPERATION & MAINTENANCE MANUAL (SN:A80001 & UP) – PDF DOWNLOAD:

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DESCRIPTION:

KOMATSU PC200-6,PC200LC-6 PC210LC-6 PC220LC-6 PC250LC-6 HYDRAULIC EXCAVATOR OPERATION & MAINTENANCE MANUAL

• This manual describes procedures for operation, handling, lubrication, maintenance, checking, and adjustment. It will help the operator and maintenance personnel realize peak performance through effective, economical and safe machine operation and maintenance. Keep this manual handy and have all personnel read it periodically.
• If this manual is lost or becomes dirty and can not be read, request a replacement manual from your local distributor. If you sell the machine, be sure to give this manual to the new owner.
• Continuing improvements in the design of this machine can lead to changes in detail, which may not be refletAed in this manual. Consult your local distributor or Komatsu Dresser Co. for the latest available information on your machine or for questions regarding information in this manual.

TABLE OF CONTENTS:

KOMATSU PC200-6,PC200LC-6 PC210LC-6 PC220LC-6 PC250LC-6 HYDRAULIC EXCAVATOR OPERATION & MAINTENANCE MANUAL

MAIN MENU.......................................................................  0
COVER...........................................................................  1
1. FORWARD......................................................................  3
2. SAFETY INFORMATION...........................................................  4
3. INTRODUCTION.................................................................  5
4. LOCATION OF PLATES, TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR................  6
5. CONTENTS.....................................................................  7
SAFETY.......................................................................... 11
	6. GENERAL PRECAUTIONS...................................................... 12
	7. PRECAUTIONS DURING OPERATION............................................. 18
		7.1 BEFORE STARTING ENGINE.............................................. 18
		7.2 OPERATING MACHINE................................................... 20
		7.3 TRANSPORTATION...................................................... 26
		7.4 BATTERY............................................................. 27
		7.5 TOWING.............................................................. 28
		7.6 BUCKET WITH HOOK.................................................... 29
	8. PRECAUTIONS FOR MAINTENANCE.............................................. 31
		8.1 BEFORE CARRYING OUT MAINTENANCE..................................... 31
		8.2 DURING MAINTENANCE.................................................. 34
	9. POSITION FOR ATTACHING SAFETY LABELS..................................... 38
OPERATION....................................................................... 42
	10. GENERAL VIEW............................................................ 43
		10.1 GENERAL VIEW OF MACHINE............................................ 43
		10.2 GENERAL VIEW OF CONTROLS AND GAUGES................................ 44
	11. EXPLANATION OF COMPONENTS............................................... 45
		11.1 MACHINE MONITOR.................................................... 45
		11.2 METER.............................................................. 56
		11.3 SWITCHES........................................................... 57
		11.4 CONTROL LEVERS, PEDALS............................................. 61
		11.5 CEILING WINDOW..................................................... 66
		11.6 FRONT WINDOW....................................................... 67
		11.7 DOOR LOCK.......................................................... 69
		11.8 CAP, COVER WITH LOCK............................................... 70
		11.9 HOT/COOL BOX....................................................... 71
		11.10 LUGGAGE BOX....................................................... 71
		11.11 ASHTRAY........................................................... 71
		11.12 CAB HEATER........................................................ 72
		11.13 FUSE.............................................................. 74
		11.14 FUSIBLE LINK...................................................... 75
		11.15 CONTROLLERS....................................................... 75
		11.16 TOOL BOX.......................................................... 75
		11.17 GREASE PUMP HOLDER................................................ 75
		11.18 HANDLING ACCUMULATOR.............................................. 76
	12. OPERATION............................................................... 78
		12.1 CHECK BEFORE STARTING ENGINE....................................... 78
		12.2 STARTING ENGINE.................................................... 88
		12.3 OPERATIONS AND CHECKS AFTER STARTING ENGINE........................ 91
		12.4 MOVING MACHINE OFF................................................. 97
		12.5 STEERING MACHINE...................................................100
		12.6 STOPPING MACHINE...................................................102
		12.7 SWINGING...........................................................103
		12.8 OPERATION OF WORK EQUIPMENT........................................104
		12.9 WORKING MODE SELECTION.............................................105
		12.10 PROHIBITIONS FOR OPERATION........................................107
		12.11 PRECAUTIONS FOR OPERATION.........................................109
		12.12 PRECAUTIONS WHEN TRAVELING UP OR DOWN HILLS.......................110
		12.13 HOW TO ESCAPE FROM MUD............................................112
		12.14 WORK POSSIBLE USING HYDRAULIC EXCAVATOR...........................113
		12.15 REPLACEMENT AND INVERSION OF BUCKET...............................114
		12.16 PARKING MACHINE...................................................116
		12.17 CHECK AFTER FINISHING WORK........................................117
		12.18 STOPPING ENGINE...................................................118
		12.19 CHECK AFTER STOPPING ENGINE.......................................119
		12.20 LOCKING AND SECURING MACHINE......................................119
	13. TRANSPORTATION..........................................................120
		13.1 LOADING, UNLOADING WORK............................................120
		13.2 PRECAUTIONS FOR LOADING............................................122
		13.3 PRECAUTIONS FOR TRANSPORTATION.....................................123
	14. COLD WEATHER OPERATION..................................................124
		14.1 PRECAUTIONS FOR LOW TEMPERATURE....................................124
		14.2 PRECAUTIONS AFTER COMPLETION OF WORK...............................126
		14.3 AFTER COLD WEATHER.................................................126
	15. LONG-TERM STORAGE.......................................................127
		15.1 BEFORE STORAGE.....................................................127
		15.2 DURING STORAGE.....................................................128
		15.3 AFTER STORAGE......................................................128
		15.4 STARTING MACHINE AFTER LONG-TERM STORAGE...........................128
	16. TROUBLESHOOTING.........................................................129
		16.1 PHENOMENA THAT ARE NOT FAILURES....................................129
		16.2 METHOD OF TOWING MACHINE...........................................129
		16.3 METHOD FOR USING LIGHT-WEIGHT TOWING HOLE..........................129
		16.4 PRECAUTIONS ON PARTICULAR JOBSITES.................................130
		16.5 IF BATTERY IS DISCHARGED...........................................130
		16.6 OTHER TROUBLE......................................................134
MAINTENANCE.....................................................................139
	17. GUIDES TO MAINTENANCE...................................................140
	18. OUTLINES OF SERVICE.....................................................143
		18.1 OUTLINE OF OIL, FUEL, COOLANT......................................143
		18.2 OUTLINE OF ELECTRIC SYSTEM.........................................146
		18.3 OUTLINE OF HYDRAULIC SYSTEM........................................147
	19. WEAR PARTS LIST.........................................................148
	20. USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE....150
	21. STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS..........................152
		21.1 INTRODUCTION OF NECESSARY TOOLS....................................152
		21.2 TORQUE LIST........................................................153
	22. PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS...........................154
	23. MAINTENANCE SCHEDULE CHART..............................................156
		23.1 MAINTENANCE SCHEDULE CHART.........................................156
		23.2 MAINTENANCE INTERVAL WHEN USING HYDRAULIC BREAKER..................158
	24. SERVICE PROCEDURE.......................................................159
		24.1 INITIAL 250 HOURS SERVICE..........................................159
		24.2 WHEN REQUIRED......................................................160
		24.3 CHECK BEFORE STARTING..............................................180
		24.4 EVERY 100 HOURS SERVICE............................................184
		24.5 EVERY 250 HOURS SERVICE............................................187
		24.6 EVERY 500 HOURS SERVICE............................................194
		24.7 EVERY 1000 HOURS SERVICE...........................................199
		24.8 EVERY 2000 HOURS SERVICE...........................................202
		24.9 EVERY 4000 HOURS SERVICE...........................................209
SPECIFICATIONS..................................................................210
	25. SPECIFICATIONS..........................................................211
OPTIONS, ATTACHMENTS............................................................218
	26. GENERAL PRECAUTIONS.....................................................219
		26.1 PRECAUTIONS RELATED TO SAFETY......................................219
		26.2 PRECAUTIONS WHEN INSTALLING ATTACHMENTS............................220
	27. HANDLING BUCKET WITH HOOK...............................................221
		27.1 CHECK FOR DAMAGE TO BUCKET WITH HOOK...............................221
		27.2 PROHIBITED OPERATIONS..............................................221
		27.3 PRECAUTIONS DURING OPERATIONS......................................221
	28. HANDLING AIR CONDITIONER................................................222
		28.1 VIEW OF CONTROL PANEL..............................................222
		28.2 PRECAUTIONS WHEN USING AIR CONDITIONER.............................224
	29. HANDLING LARGE CAPACITY CAB HEATER......................................225
		29.1 EXPLANATION OF COMPONENTS..........................................225
		29.2 PREPARING CAB HEATER...............................................226
	30. MACHINES READY FOR ATTACHMENTS..........................................227
		30.1 EXPLANATION OF COMPONENTS..........................................227
		30.2 HYDRAULIC CIRCUIT..................................................229
		30.3 ATTACHMENT MOUNTING/DISMOUNTING PROCEDURE..........................231
		30.4 OPERATION..........................................................233
		30.5 LONG-TERM STORAGE..................................................234
		30.6 SPECIFICATIONS.....................................................234
	31. INTRODUCTION OF ATTACHMENTS.............................................235
		31.1 BUCKET SELECTION...................................................235
		31.2 BUCKET INSTALLATION COMBINATIONS...................................235
	32. EXTENDING MACHINE SERVICE LIFE..........................................240
		32.1 HYDRAULIC BREAKER..................................................240
		32.2 CRUSHER............................................................243
		32.3 GRAPPLE............................................................244
		32.4 BUCKET WITH THUMB GRAPPLE..........................................245
		32.5 ROTATING GRAPPLE...................................................246
		32.6 SHEAR..............................................................247
		32.7 HYDRAULIC PILE DRIVER..............................................248

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