KOMATSU PC200-8 PC200LC-8 HYDRAULIC EXCAVATOR Operation & Maintenance Manual (SN:C60001 and up) – PDF DOWNLOAD

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KOMATSU PC200-8 PC200LC-8 HYDRAULIC EXCAVATOR Operation & Maintenance Manual (SN:C60001 and up)

KOMATSU PC200-8 PC200LC-8 HYDRAULIC EXCAVATOR OPERATION & MAINTENANCE MANUAL (SN:C60001 AND UP) – PDF DOWNLOAD:

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KOMATSU PC200-8 PC200LC-8 HYDRAULIC EXCAVATOR Operation & Maintenance Manual (SN:C60001 and up)

• Before beginning operation or maintenance, operators and maintenance personnel must always observe the following points.
• Read this manual thoroughly and understand its contents fully.
• Read the safety messages and safety labels given in this manual carefully so that they should be understood fully.
• Keep this manual at the storage location for the Operation and Maintenance Manual given below so that all personnel involved in working on the machine can consult it periodically.
• In case this manual should be lost or damaged, immediately contact Komatsu or your Komatsu distributor to obtain a new copy.
• When you sell the machine, make sure that this manual should be provided to the new owner together with the machine.
• In this manual, measurements are expressed in international standard units (SI). For the reference purpose, weight units used in the past are also displayed in ( ).

TABLE OF CONTENTS:

KOMATSU PC200-8 PC200LC-8 HYDRAULIC EXCAVATOR Operation & Maintenance Manual (SN:C60001 and up)

FOREWORD 1- 1
FOREWORD 1- 2
SAFETY INFORMATION 1- 5
INTRODUCTION 1- 7
DIRECTIONS OF MACHINE 1- 7
BREAKING-IN THE NEW MACHINE 1- 7
PRODUCT INFORMATION 1- 8
PRODUCT IDENTIFICATION NUMBER (PIN)/MACHINE SERIAL NO. PLATE 1- 8
EPA REGULATIONS, ENGINE NUMBER PLATE 1- 8
SERVICE METER LOCATION 1- 9
YOUR MACHINE SERIAL NUMBERS AND DISTRIBUTOR 1- 9
CONTENTS 1- 10
SAFETY 2- 1
SAFETY 2- 2
SAFETY LABELS 2- 4
LOCATION OF SAFETY LABELS 2- 5
SAFETY LABELS 2- 6
GENERAL PRECAUTIONS 2- 12
SAFETY MACHINE OPERATION 2- 21
STARTING ENGINE 2- 21
OPERATION 2- 23
TRANSPORTATION 2- 29
BATTERY 2- 30
TOWING 2- 32
LIFTING OBJECTS WITH BUCKET 2- 33
SAFETY MAINTENANCE INFORMATION 2- 34
OPERATION 3- 1
MACHINE VIEW ILLUSTRATIONS 3- 2
OVERALL MACHINE VIEW 3- 2
CONTROLS AND GAUGES 3- 3
DETAILED CONTROLS AND GAUGES 3- 5
MONITORING SYSTEM 3- 5
SWITCHES 3- 71
CONTROL LEVERS AND PEDALS 3- 76
SUN ROOF 3- 79
WINDSHIELD 3- 79
EMERGENCY ESCAPE HAMMER 3- 85
DOOR LOCK 3- 85
CAP WITH LOCK 3- 86
DRINK BOX 3- 88
MAGAZINE BOX 3- 88
ASHTRAY 3- 88
AIR CONDITIONER CONTROLS 3- 89
RADIO 3-102
AUXILIARY ELECTRIC POWER 3-107
FUSE 3-108
FUSIBLE LINK 3-109
CONTROLLER 3-109
TOOL BOX 3-109
GREASE PUMP HOLDER 3-109
FIRE EXTINGUISHER 3-110
MACHINE OPERATIONS AND CONTROLS 3-111
BEFORE STARTING ENGINE 3-111
STARTING ENGINE 3-130
AFTER STARTING ENGINE 3-133
STOPPING THE ENGINE 3-144
MACHINE OPERATION 3-145
STEERING THE MACHINE 3-149
SWINGING 3-151
WORK EQUIPMENT CONTROLS AND OPERATIONS 3-152
WORKING MODE 3-154
PROHIBITED OPERATIONS 3-156
GENERAL OPERATION INFORMATION 3-158
TRAVELING ON SLOPES 3-160
ESCAPE FROM MUD 3-162
RECOMMENDED APPLICATIONS 3-163
BUCKET REPLACEMENT AND INVERSION 3-165
PARKING MACHINE 3-169
MACHINE INSPECTION AFTER DAILY WORK 3-170
LOCKING 3-171
TRANSPORTATION 3-172
TRANSPORTATION PROCEDURE 3-172
LOADING AND UNLOADING WITH TRAILER 3-173
LIFTING MACHINE 3-182
COLD WEATHER OPERATION 3-185
COLD WEATHER OPERATION INFORMATION 3-185
AFTER DAILY WORK COMPLETION 3-187
AFTER COLD WEATHER SEASON 3-187
LONG TERM STORAGE 3-188
BEFORE STORAGE 3-188
DURING STORAGE 3-188
AFTER STORAGE 3-189
STARTING MACHINE AFTER LONG-TERM STORAGE 3-189
TROUBLES AND ACTIONS 3-190
RUNNING OUT OF FUEL 3-190
PHENOMENA THAT ARE NOT FAILURES 3-190
TOWING THE MACHINE 3-191
LIGHTWEIGHT TOWING HOLE 3-192
SEVERE JOB CONDITION 3-192
DISCHARGED BATTERY 3-193
OTHER TROUBLE 3-197
MAINTENANCE 4- 1
MAINTENANCE INFORMATION 4- 2
OUTLINE OF SERVICE 4- 4
HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC 4- 4
ELECTRIC SYSTEM MAINTENANCE 4- 7
WEAR PARTS 4- 8
WEAR PARTS LIST 4- 8
RECOMMENDED FUEL, COOLANT, AND LUBRICANT 4- 9
RECOMMENDED BRANDS, RECOMMENDED QUALITY FOR PRODUCTS OTHTEHRAN
KOMATSU GENUINE OIL 4- 11
TIGHTENING TORQUE SPECIFICATIONS 4- 12
TIGHTENING TORQUE LIST 4- 12
SAFETY CRITICAL PARTS 4- 13
SAFETY CRITICAL PARTS LIST 4- 14
MAINTENANCE SCHEDULE 4- 15
MAINTENANCE SCHEDULE CHART 4- 15
MAINTENANCE INTERVAL FOR HYDRAULIC BREAKER 4- 17
MAINTENANCE PROCEDURE 4- 18
INITIAL 250 HOURS MAINTENANCE (ONLY AFTER THE FIRST 250 HOURS) 4- 18
INITIAL 500 HOURS MAINTENANCE (ONLY AFTER THE FIRST 500 HOURS) 4- 18
WHEN REQUIRED 4- 19
CHECK BEFORE STARTING 4- 46
EVERY 100 HOURS MAINTENANCE 4- 47
EVERY 250 HOURS MAINTENANCE 4- 48
EVERY 500 HOURS MAINTENANCE 4- 51
EVERY 1000 HOURS MAINTENANCE 4- 65
EVERY 2000 HOURS MAINTENANCE 4- 71
EVERY 4000 HOURS MAINTENANCE 4- 78
EVERY 5000 HOURS MAINTENANCE 4- 82
EVERY 8000 HOURS MAINTENANCE 4- 83
SPECIFICATIONS 5- 1
SPECIFICATIONS 5- 2
ATTACHMENTS AND OPTIONS 6- 1
GENERAL PRECAUTIONS FOR SAFETY 6- 2
PRECAUTIONS WHEN SELECTING 6- 2
READ THE INSTRUCTION MANUAL THOROUGHLY 6- 2
PRECAUTIONS WHEN REMOVING OR INSTALLING 6- 2
PRECAUTIONS WHEN USING 6- 2
BUCKET WITH HOOK 6- 3
HOOK CONDITION 6- 3
PROHIBITED OPERATIONS 6- 3
MACHINE READY FOR ATTACHMENT 6- 4
LOCATIONS 6- 4
HYDRAULIC CIRCUIT 6- 8
ATTACHMENT REMOVAL AND INSTALLATION 6- 15
ATTACHMENT OPERATIONS 6- 19
LONG TERM STORAGE 6- 22
SPECIFICATIONS 6- 22
ATTACHMENT GUIDE 6- 23
ATTACHMENT COMBINATIONS 6- 23
TRACK SHOES SELECTION 6- 26
BUCKET TEETH SELECTION 6- 27
HANDLING OF RUBBER PAD SHOE AND ROAD LINER 6- 28
TRAPEZOIDAL BUCKET 6- 30
HANDLING EXTENSION ARM 6- 32
HANDLING CLAMSHELL BUCKET 6- 33
RECOMMENDED ATTACHMENT OPERATIONS 6- 34
HYDRAULIC BREAKER 6- 34
HANDLING MACHINES EQUIPPED WITH KOMTRAX 6- 38
BASIC PRECAUTIONS 6- 38
INDEX 7- 1

PLEASE NOTE:

⦁ This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
⦁ Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.