Komatsu PC200-PC230LC-6 Mighty SEAM002410T Operation & Maintenance Manual – PDF DOWNLOAD

Description

Komatsu PC200-PC230LC-6 Mighty SEAM002410T Operation & Maintenance Manual

FILE DETAILS:

Komatsu PC200-PC230LC-6 Mighty SEAM002410T Operation & Maintenance Manual

Size : 8.79MB
Format : PDF
Language : English
Number of pages : 283 pages

KOMATSU PC200-PC230LC-6 MIGHTY SEAM002410T OPERATION & MAINTENANCE MANUAL – PDF DOWNLOAD:

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

Komatsu PC200-PC230LC-6 Mighty SEAM002410T Operation & Maintenance Manual

FOREWORD:

• This manual provides rules and guidelines which will help you use this machine safely and effectively. Keep this manual handy and have all personnel read it periodically. If this manual has been lost or has become dirty and can not be read, request a replacement manual from Komatsu or your Komatsu distributor.
• If you sell the machine, be sure to give this manual to the new owners. Continuing improvements in the design of this machine can lead to changes in detail which may not be reflected in this manual.
• Consult Komatsu or your Komatsu distributor for the latest available information of your machine or for questions regarding information in this manual. This manual may contain attachments and optional equipment that are not available in your area. Consult Komatsu or your Komatsu distributor for those items you may require.

TABLE OF CONTENTS:

Komatsu PC200-PC230LC-6 Mighty SEAM002410T Operation & Maintenance Manual

COVER.........................................................................  1
1.FOREWORD....................................................................  2
2.SAFETY INFORMATION..........................................................  5
3.INTRODUCTION................................................................  6
4.LOCATION OF PLATES,TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR................  7
5.CONTENTS....................................................................  8
SAFETY........................................................................ 12
	6.GENERAL PRECAUTIONS..................................................... 13
	7.PRECAUTIONS DURING OPERATION............................................ 20
		7.1 BEFORE STARTING ENGINE............................................ 20
		7.2 AFTER STARTING ENGINE............................................. 22
		7.3 TRANSPORTATION.................................................... 29
		7.4 BATTERY........................................................... 30
		7.5 TOWING............................................................ 32
		7.6 LIFTING OPERATIONS................................................ 32
	8.PRECAUTIONS FOR MAINTENANCE............................................. 33
		8.1 BEFORE CARRYING OUT MAINTENANCE................................... 33
		8.2 DURING MAINTENANCE................................................ 37
	9.POSITION FOR ATTACHING SAFETY LABELS.................................... 43
OPERATION..................................................................... 48
	10.GENERAL VIEW........................................................... 49
		10.1 GENERAL VIEW OF MACHINE.......................................... 49
		10.2 GENERAL VIEW OF CONTROLS AND GAUGES.............................. 50
	11.EXPLANATION OF COMPONENTS.............................................. 51
		11.1 MACHINE MONITOR.................................................. 51
		11.2 SWITCHES......................................................... 62
		11.3 CONTROL LEVERS, PEDALS........................................... 66
		11.4 CEILING WINDOW................................................... 71
		11.5 FRONT WINDOW..................................................... 72
		11.6 DOOR LOCK........................................................ 74
		11.7 CAP,COVER WITH LOCK.............................................. 75
		11.8 HOT/COOL BOX..................................................... 76
		11.9 LUGGAGE BOX...................................................... 76
		11.10 ASHTRAY......................................................... 76
		11.11 AIR CONDITIONER................................................. 77
		11.12 CAR RADIO....................................................... 80
		11.13 FUSE ........................................................... 85
		11.14 FUSIBLE LINK.................................................... 86
		11.15 CONTROLLERS..................................................... 86
		11.16 TOOL BOX........................................................ 86
		11.17 GREASE PUMP HOLDER.............................................. 86
		11.18 HANDLING ACCUMULATOR............................................ 87
	12.OPERATION.............................................................. 89
		12.1 CHECK BEFORE STARTING ENGINE..................................... 89
		12.2 STARTING ENGINE.................................................. 99
		12.3 OPERATIONS AND CHECKS AFTER STARTING ENGINE......................102
		12.4 MOVING MACHINE OFF...............................................108
		12.5 STEERING MACHINE.................................................111
		12.6 STOPPING MACHINE.................................................113
		12.7 SWINGING.........................................................114
		12.8 OPERATION OF WORK EQUIPMENT......................................115
		12.9 HANDLING ACTIVE MODE.............................................116
		12.10 WORKING MODE SELECTION..........................................118
		12.11 PROHIBITIONS FOR OPERATION......................................120
		12.12 PRECAUTIONS FOR OPERATION.......................................122
		12.13 PRECAUTIONS WHEN TRAVELING UP OR DOWN HILLS.....................123
		12.14 HOW TO ESCAPE FROM MUD..........................................125
		12.15 WORK POSSIBLE USING HYDRAULIC EXCAVATOR.........................126
		12.16 REPLACEMENT AND INVERSION OF BUCKET.............................127
		12.17 PARKING MACHINE.................................................129
		12.18 CHECK AFTER FINISHING WORK......................................130
		12.19 STOPPING ENGINE.................................................131
		12.20 CHECK AFTER STOPPING ENGINE.....................................132
		12.21 LOCKING.........................................................132
	13.TRANSPORTATION.........................................................133
		13.1 LOADING,UNLOADING WORK...........................................133
		13.2 PRECAUTIONS FOR LOADING..........................................135
		13.3 PRECAUTIONS FOR TRANSPORTATION...................................136
	14.COLD WEATHER OPERATION.................................................137
		14.1 PRECAUTIONS FOR LOW TEMPERATURE..................................137
		14.2 PRECAUTIONS AFTER COMPLETION OF WORK.............................139
		14.3 AFTER COLD WEATHER...............................................139
	15.LONG-TERM STORAGE......................................................140
		15.1 BEFORE STORAGE...................................................140
		15.2 DURING STORAGE...................................................141
		15.3 AFTER STORAGE....................................................141
		15.4 STARTING MACHINE AFTER LONG-TERM STORAGE.........................141
	16.TROUBLESHOOTING........................................................142
		16.1 PHENOMENA THAT ARE NOT FAILURES..................................142
		16.2 METHOD OF TOWING MACHINE.........................................142
		16.3 USING METHOD FOR LIGHT-WEIGHT TOWING HOLE........................142
		16.4 PRECAUTIONS ON PARTICULAR JOBSITES...............................143
		16.5 IF BATTERY IS DISCHARGED.........................................143
		16.6 OTHER TROUBLE....................................................147
MAINTENANCE ..................................................................152
	17.GUIDES TO MAINTENANCE..................................................153
	18.OUTLINES OF SERVICE....................................................156
		18.1 OUTLINE OF OIL,FUEL,COOLANT......................................156
		18.2 OUTLINE OF ELECTRIC SYSTEM.......................................159
		18.3 OUTLINE OF HYDRAULIC SYSTEM......................................160
	19.WEAR PARTS LIST........................................................161
	20.USE OF FUEL,COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE....163
	21.STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS.........................167
		21.1 INTRODUCTION OF NECESSARY TOOLS..................................167
		21.2 TORQUE LIST......................................................168
	22.PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS..........................169
	23.MAINTENANCE SCHEDULE CHART.............................................173
		23.1 MAINTENANCE SCHEDULE CHART.......................................173
		23.2 MAINTENANCE INTERVAL WHEN USING HYDRAULIC BREAKER................175
	24.SERVICE PROCEDURE......................................................176
		24.1 INITIAL 250 HOURS SERVICE........................................176
		24.2 WHEN REQUIRED....................................................177
		24.3 CHECK BEFORE STARTING............................................195
		24.4 EVERY 100 HOURS SERVICE..........................................200
		24.5 EVERY 250 HOURS SERVICE..........................................203
		24.6 EVERY 500 HOURS SERVICE..........................................209
		24.7 EVERY 1000 HOURS SERVICE.........................................214
		24.8 EVERY 2000 HOURS SERVICE.........................................217
		24.9 EVERY 4000 HOURS SERVICE.........................................220
		24.10 EVERY 5000 HOURS SERVICE........................................221
SPECIFICATIONS................................................................226
	25.SPECIFICATIONS.........................................................227
OPTIONS,ATTACHMENTS...........................................................235
	26.GENERAL PRECAUTIONS....................................................236
		26.1 PRECAUTIONS RELATED TO SAFETY....................................236
		26.2 PRECAUTIONS WHEN INSTALLING ATTACHMENTS..........................237
	27.HANDLING BUCKET WITH HOOK..............................................238
		27.1 CHECKING FOR DAMAGE TO BUCKET WITH HOOK..........................238
		27.2 PROHIBITED OPERATIONS............................................238
		27.3 PRECAUTIONS DURING OPERATIONS....................................238
	28.USING SEAT BELT........................................................239
		28.1 SEAT BELT........................................................239
	29.HANDLING CAR HEATER....................................................241
		29.1 EXPLANATION OF COMPONENTS........................................241
		29.2 PREPARING CAR HEATER.............................................242
	30.MACHINES READY FOR ATTACHMENT..........................................243
		30.1 EXPLANATION OF COMPONENTS........................................243
		30.2 HYDRAULIC CIRCUIT................................................245
		30.3 ATTACHMENT MOUNTING/DISMOUNTING PROCEDURE........................247
		30.4 OPERATION........................................................249
		30.5 LONG-TERM STORAGE................................................250
		30.6 SPECIFICATIONS...................................................250
	31.INTRODUCTION OF ATTACHMENTS............................................251
		31.1 SPECIFICATION,USE................................................251
		31.2 ATTACHMENT INSTALLATION COMBINATION TABLE........................253
		31.3 SELECTION OF TRACK SHOES.........................................256
		31.4 SELECTION OF BUCKET TEETH........................................257
		31.5 HANDLING RUBBER PAD SHOE.........................................258
		31.6 HANDLING TRAPEZOIDAL BUCKET......................................260
		31.7 HANDLING EXTENSION ARM...........................................261
		31.8 HANDLING CLAMSHELL BUCKET........................................262
		31.9 HANDLING VARIABLE 2-PIECE BOOM,ROTATING ARM......................263
	32.EXTENDING MACHINE SERVICE LIFE.........................................272
		32.1 HYDRAULIC BREAKER................................................272
		32.2 POWER RIPPER.....................................................276
		32.3 FORK GRAB........................................................277
		32.4 GRAPPLE BUCKET...................................................278
		32.5 SCRAP GRAPPLE....................................................279
		32.6 CRUSHER & CUTTER.................................................280
		32.7 HYDRAULIC PILE DRIVER............................................281
		32.8 HYDRAULIC EXCAVATOR WITH MULTI-PURPOSE CRANE.....................282

PLEASE NOTE:

• This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
• This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
• Require some other service manual or have any queries: please WRITE to us at [email protected]