KOMATSU PC2000-11 HYDRAULIC EXCAVATOR FIELD ASSEMBLY INSTRUCTION MANUAL GEN00172-03 – PDF DOWNLOAD

Description

KOMATSU PC2000-11 HYDRAULIC EXCAVATOR FIELD ASSEMBLY INSTRUCTION MANUAL GEN00172-03 – PDF DOWNLOAD

DESCRIPTION:

SERIAL NUMBERS 30001 and up

KOMATSU PC2000-11 HYDRAULIC EXCAVATOR FIELD ASSEMBLY INSTRUCTION MANUAL GEN00172-03 – PDF DOWNLOAD

FOREWORD:

• Since this machine is large in size, it is divided into some units to meet
  the transportation conditions and regulations applied to the transportation
  route when shipped from our factory.
• This manual describes how to assemble the units into the complete
  machine in the field. We hope that this machine will display its quality
  and you will use it safely according to the operation manual.
  Many units are large in size and heavy in weight and may be handled
  in a dangerous place or posture and many workers may have to work
  together to sling them with cranes.
• Accordingly, before starting the assembly work, the work supervisor is
  required to hold a safety meeting to oblige the workers to put on protective
  gear and appoint a work leader and a crane work signal man
  and allot roles to all the workers for safe work.
  In particular, the above meeting is more important when worker of different
  languages and customs work together.

TABLE OF CONTENTS:

KOMATSU PC2000-11 HYDRAULIC EXCAVATOR FIELD ASSEMBLY INSTRUCTION MANUAL GEN00172-03 – PDF DOWNLOAD

COVER 1
FOREWORD 3
CONTENTS 4
SPECIFICATIONS 7
PRECAUTIONS FOR FIELD ASSEMBLY 8
DISPOSAL OF REMOVED PARTS 9
ASSEMBLY PROCEDURE, ASSEMBLY EQUIPMENT AND SCHEDULE 10
FLOWCHART OF MAIN ASSEMBLY PROCEDURE 11
KIT LAYOUT DIAGRAM 12
TRANSPORTATION POSTURES 13
LIST OF PARTS SENT INDIVIDUALLY 22
TOOLS AND EQUIPMENT TO BE USED FOR LOCAL ASSEMBLY 44
TIGHTENING TORQUE 46
COATING MATERIALS LIST 51
A ASSEMBLY OF CHASSIS 53
<Assembly of undercarriage> 54
A- 1 Assembly of track frame assembly and center frame assembly 54
A- 2 Installation of idler cushion cylinder piping 57
A- 3 Installation of travel motor piping 58
A- 4 Installation of travel motor cover 59
A- 5 Filling swing circle with grease 62
A- 6 Assembly of revolving frame assembly and undercarriage 63
A- 7 Installation of swing machinery (front) assembly (27t) Installation of swing motor (front) assembly (32t) 65
A- 8 Connection of swivel joint piping 66
A- 9 Connection of swing circle grease piping 67
<Assembly of upper structure> 68
A-10 Installation of hydraulic tank assembly 68
A-11 Installation of fuel tank assembly 73
A-12 Connection of fuel tank assembly piping and wiring 74
A-13 Installation of cab base assembly 76
A-14 Installation of emergency escape ladder 78
A-15 Installation of left floor assembly 79
A-16 Connection of cab base assembly piping 84
A-17 Connection of cab base assembly wiring 87
A-18 Connection of left floor assembly heater piping 94
<Coupling of power container> 95
A-19 Connection of left floor assembly wiring 95
A-20 Installation of tail pipe 97
A-21 Installation of tail pipe 98
A-22 Connection of suction piping 100
A-23 Connection of oil cooler piping and pump drain piping 102
A-24 Connection of fan motor drain piping 103
A-25 Installation of suction unit undercover 104
A-26 Connection of delivery piping 105
A-27 Connection of pilot piping and fan motor piping 108
A-28 Connection of power container assembly fuel piping 109
A-29 Connection of power container assembly air conditioner piping 111
A-30 Connection of power container assembly heater piping 112
A-31 Connection of power container assembly wiring 113
A-32 Installation of operator’s cab assembly 117
A-33 Installation of rotary lamp (if equipped) 121
A-34 Installation of ORBCOMM antenna (if equipped) 123
A-35 Connection of operator’s cab assembly wiring 124
A-36 Connection of operator’s cab assembly hydraulic piping 127
A-37 Connection of operator’s cab assembly window washer hose 129
A-38 Connection of operator’s cab assembly air conditioner piping 130
A-39 Connection of operator’s cab assembly heater piping 132
A-40 Installation of operator’s cab rear floor assembly 133
A-41 Installation of handrail around operator’s cab 134
<Coupling of exterior parts, counterweight, etc > 135
A-42 Installation of track frame ladder 135
A-43 Installation of power container side catwalk assemblies (right and left) 136
A-44 Installation of right floor assembly, grease can cover assembly and center floor 137
A-45 Installation of fuel tank right catwalk assembly 139
A-46 Installation of fuel tank front catwalk assembly 140
A-47 Adjustment of exterior parts clearance 141
A-48 Connection of grease reel piping 142
A-49 Installation of access ladder assembly 143
A-50 Installation of counterweight assembly 144
A-51 Installation of deformation preventing stoppers for catwalk assemblies (left and right) on the side of power container 145
A-52 Installation of handrail on counterweight 146
A-53 Installation of handrail clamps 147
A-54 Connection of fuel cut wire 150
A-55 Connection of drain piping under power container 151
A-56 Connection of battery wiring 152
<Starting of engine and inspection and servicing procedures> 153
A-57 Setting of hydraulic tank strainer 153
A-58 Starting engine, checking oil and coolant levels, bleeding air from each part, and adjusting track 154
A-59 Permanent tightening of swing circle bolt 169
A-60 Parts to be touched up after field assembly (chassis side) 170
A-61 Connection of engine heater connection port 171
A-62 Installation of optional harness 174
A-63 Installation of rear lamps 175
A-64 Installation of rear camera 184
A-65 Connection of emergency stop switch (if equipped) (at the left side of ladder) 185
A-66 Installation of engine oil and PTO oil pipings 186
A-67 Installation of coolant piping 187
A-68 Installation of guard bracket (if equipped) 188
C ASSEMBLY OF BACKHOE 189
<Coupling of boom> 190
C- 1 Installation of boom cylinder 190
C- 2 Installation of boom cylinder hoses 192
C- 3 Assembly of boom sub assembly 193
C- 4 Installation of boom assembly 198
C- 5 Installation of boom cylinder head side 200
<Coupling of arm> 202
C- 6 Installation of hoses between boom and chassis 202
C- 7 Installation of arm assembly 203
C- 8 Installation of arm cylinder 206
C- 9 Connection of hoses between boom and arm 207
C-10 Connection of auto grease piping 208
C-11 Connection of wiring between boom and chassis 209
<Coupling of bucket> 210
C-12 Installation of bucket assembly 210
C-13 Installation of bucket link 213
C-14 Bleeding air from cylinders 215
C-15 Parts to be touched up after field assembly (work equipment side) 219
C-16 Bleeding air from auto grease circuit 220
M INSPECTION AND SERVICING PROCEDURES AFTER ASSEMBLY 223
M- 1 Inspection of oil levels and coolant levels and using standard of fuel and lubricant 224
M- 2 Flushing of hydraulic circuit 226
M- 3 Releasing residual pressure from hydraulic circuit 235
M- 4 Releasing residual pressure from HIC circuit and check of gas pressure in HIC accumulator 236
M- 5 Charging air conditioner with refrigerant 237
M- 6 Installed angles of mirrors 240
M- 7 Installed angles of lights 243
M-８ Method for starting up KOMTRAX terminal and default setting of KOMTRAX Plus controller 246
M- 9 Method of camera calibration for KomVision 247
PC2000-8 Main pump air bleeding check sheet 260
FIELD ASSEMBLY INSPECTION REPORT (BACKHOE) 261

IMAGES PREVIEW OF THE MANUAL:

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PLEASE NOTE:

• This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
• You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
• Need any other service / repair / parts manual, please feel free to contact [email protected] . We still have 50,000 manuals unlisted

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