KOMATSU PC2000-11 PC2000-11E0 HYDRAULIC EXCAVATOR FIED ASSEMBLY INSTRUCTION MANUAL GEN00224-02 – PDF DOWNLOAD

Description

KOMATSU PC2000-11 PC2000-11E0 HYDRAULIC EXCAVATOR FIED ASSEMBLY INSTRUCTION MANUAL GEN00224-02 – PDF DOWNLOAD

DESCRIPTION:

KOMATSU PC2000-11 PC2000-11E0 HYDRAULIC EXCAVATOR FIED ASSEMBLY INSTRUCTION MANUAL GEN00224-02 – PDF DOWNLOAD

SERIAL NUMBERS – 30001 and up

FOREWORD:

• Since this machine is large in size, it is divided into some units to meet the transportation conditions and regulations applied to the transporta- tion route when shipped from our factory. This manual describes how to assemble the units into the complete machine in the field. We hope that this machine will display its quality and you will use it safely according to the operation manual.
• Many units are large in size and heavy in weight and may be handled in a dangerous place or posture and many workers may have to work together to sling them with cranes. Accordingly, before starting the assembly work, the work supervisor is required to hold a safety meeting to oblige the workers to put on pro- tective gear and appoint a work leader and a crane work signal man and allot roles to all the workers for safe work. In particular, the above meeting is more important when worker of dif- ferent languages and customs work together.

TABLE OF CONTENTS:

KOMATSU PC2000-11 PC2000-11E0 HYDRAULIC EXCAVATOR FIED ASSEMBLY INSTRUCTION MANUAL GEN00224-02 – PDF DOWNLOAD

SPECIFICATIONS 1
PRECAUTIONS FOR FIELD ASSEMBLY 2
DISPOSAL OF REMOVED PARTS 3
ASSEMBLY PROCEDURE, ASSEMBLY EQUIPMENT AND SCHEDULE 4
FLOWCHART OF MAIN ASSEMBLY PROCEDURE 5
KIT LAYOUT DIAGRAM 6
TRANSPORTATION POSTURES 7
LIST OF PARTS SENT INDIVIDUALLY 16
TOOLS AND EQUIPMENT TO BE USED FOR LOCAL ASSEMBLY 38
TIGHTENING TORQUE 40
COATING MATERIALS LIST 45
A ASSEMBLY OF CHASSIS 49
<Assembly of undercarriage>
A- 1 Assembly of track frame assembly and center frame assembly 50
A- 2 Installation of idler cushion cylinder piping 53
A- 3 Installation of travel motor piping 54
A- 4 Installation of travel motor cover 55
A- 5 Filling swing circle with grease 58
A- 6 Assembly of revolving frame assembly and undercarriage 59
A- 7 Installation of swing machinery (front) assembly (27t)
Installation of swing motor (front) assembly (32t) 61
A- 8 Connection of swivel joint piping 62
A- 9 Connection of swing circle grease piping 63
<Assembly of upper structure>
A-10 Installation of hydraulic tank assembly 64
A-11 Installation of fuel tank assembly 69
A-12 Connection of fuel tank assembly piping and wiring 70
A-13 Installation of cab base assembly 72
A-14 Installation of emergency escape ladder 74
A-15 Installation of left floor assembly 75
A-16 Connection of cab base assembly piping 80
A-17 Connection of cab base assembly wiring 83
A-18 Connection of left floor assembly heater piping 90
<Coupling of power module>
A-19 Connection of left floor assembly wiring 91
A-20 Installation of tail pipe 93
A-21 Installation of power module assembly 94
A-22 Connection of suction piping 96
A-23 Connection of oil cooler piping and pump drain piping 98
A-24 Connection of fan motor drain piping 99
A-25 Installation of suction unit undercover 100
A-26 Connection of delivery piping 101
A-27 Connection of pilot piping and fan motor piping 104
A-28 Connection of power module assembly fuel piping 105
A-29 Connection of power module assembly air conditioner piping 107
A-30 Connection of power module assembly heater piping 108
A-31 Connection of power module assembly wiring 109
SELECTION OF WIRE ROPES USED FOR ASSEMBLY 47
SELECTION OF NYLON SLINGS USED FOR ASSEMBLY 48
<Coupling of operator’s cab>
A-32 Installation of operator’s cab assembly 113
A-33 Installation of rotary lamp (if equipped) 117
A-34 Installation of Iridium antenna 119
A-35 Connection of operator’s cab assembly wiring 120
A-36 Connection of operator’s cab assembly hydraulic piping 123
A-37 Connection of operator’s cab assembly window washer hose 125
A-38 Connection of operator’s cab assembly air conditioner piping 126
A-39 Connection of operator’s cab assembly heater piping 128
A-40 Installation of operator’s cab rear floor assembly 129
A-41 Installation of handrail around operator’s cab 130
<Coupling of exterior parts, counterweight, etc >
A-42 Installation of track frame ladder 131
A-43 Installation of power module side catwalk assemblies (right and left) 132
A-44 Installation of right floor assembly,
grease can cover assembly and center floor 133
A-45 Installation of fuel tank right catwalk assembly 135
A-46 Installation of fuel tank front catwalk assembly 136
A-47 Adjustment of exterior parts clearance 137
A-48 Connection of grease reel piping 138
A-49 Installation of access ladder assembly 139
A-50 Installation of counterweight assembly 140
A-51 Installation of deformation preventing stoppers for catwalk assemblies
(left and right) on the side of power module 141
A-52 Installation of handrail on counterweight 142
A-53 Installation of handrail clamps 143
A-54 Connection of fuel cut wire 146
A-55 Connection of drain piping under power module 147
A-56 Connection of battery wiring 148
<Starting of engine and inspection and servicing procedures>
A-57 Setting of hydraulic tank strainer 149
A-58 Starting engine, checking oil and coolant levels, bleeding air from each part,
and adjusting track 150
A-59 Permanent tightening of swing circle bolt 165
A-60 Parts to be touched up after field assembly (chassis side) 166
A-61 Connection of engine heater connection port 167
A-62 Installation of optional harness 170
A-63 Installation of KomVision and rear lamp 171
A-64 Connection of emergency stop switch (if equipped) (at the right below power module) 180
A-65 Connection of emergency stop switch (if equipped) (at the left side of ladder) 181
A-66 Installation of engine oil and PTO oil pipings 182
A-67 Installation of coolant piping 183
A-68 Installation of guard bracket (if equipped) 184
C ASSEMBLY OF BACKHOE 185
<Coupling of boom>
C- 1 Installation of boom cylinder 186
C- 2 Installation of boom cylinder hoses 188
C- 3 Assembly of boom sub assembly 189
C- 4 Installation of boom assembly 194
C- 5 Installation of boom cylinder head side 196
C- 6 Installation of hoses between boom and chassis 198
<Coupling of arm>
C- 7 Installation of arm assembly 199
C- 8 Installation of arm cylinder 202
C- 9 Connection of hoses between boom and arm 203
C-10 Connection of auto grease piping 204
C-11 Connection of wiring between boom and chassis 205
<Coupling of bucket>
C-12 Installation of bucket assembly 206
C-13 Installation of bucket link 209
C-14 Bleeding air from cylinders 211
C-15 Parts to be touched up after field assembly (work equipment side) 215
C-16 Bleeding air from auto grease circuit 216
M INSPECTION AND SERVICING PROCEDURES AFTER ASSEMBLY 219
M- 1 Inspection of oil levels and coolant levels and
using standard of fuel and lubricant 220
M- 2 Flushing of hydraulic circuit 222
M- 3 Releasing residual pressure from hydraulic circuit 231
M- 4 Releasing residual pressure from HIC circuit and check of
gas pressure in HIC accumulator 232
M- 5 Charging air conditioner with refrigerant 233
M- 6 Installed angles of mirrors 236
M- 7 Installed angles of lights 239
M- 8 Method for starting up KOMTRAX terminal and default setting of
KOMTRAX Plus controller 242
PC2000-11 Main pump air bleeding check sheet 256

IMAGES PREVIEW OF THE MANUAL:

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PLEASE NOTE:

• This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
• You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
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