KOMATSU PC2000-8 HYDRAULIC EXCAVATOR FIELD ASSEMBLY INSTRUCTION MANUAL GEN00060-18 – PDF DOWNLOAD

Description

KOMATSU PC2000-8 HYDRAULIC EXCAVATOR FIELD ASSEMBLY INSTRUCTION MANUAL GEN00060-18 – PDF DOWNLOAD

DESCRIPTION:

KOMATSU PC2000-8 HYDRAULIC EXCAVATOR FIELD ASSEMBLY INSTRUCTION MANUAL GEN00060-18 – PDF DOWNLOAD

SERIAL NUMBERS 20001 and up

FOREWORD:

• Since this machine is large in size, it is divided into some units to meet
  the transportation conditions and regulations applied to the transportation
  route when shipped from our factory.
• This manual describes how to assemble the units into the complete
  machine in the field. We hope that this machine will display its quality
  and you will use it safely according to the operation manual.
• Many units are large in size and heavy in weight and may be handled
  in a dangerous place or posture and many workers may have to work
  together to sling them with cranes.
• Accordingly, before starting the assembly work, the work supervisor is
  required to hold a safety meeting to oblige the workers to put on protective
  gear and appoint a work leader and a crane work signal man
  and allot roles to all the workers for safe work.
  In particular, the above meeting is more important when worker of different
  languages and customs work together.

TABLE OF CONTENTS:

KOMATSU PC2000-8 HYDRAULIC EXCAVATOR FIELD ASSEMBLY INSTRUCTION MANUAL GEN00060-18 – PDF DOWNLOAD

COVER 1
FOREWORD 3
CONTENTS 4
SPECIFICATIONS 7
PRECAUTIONS FOR FIELD ASSEMBLY 8
DISPOSAL OF REMOVED PARTS 9
ASSEMBLY PROCEDURE, ASSEMBLY EQUIPMENT AND SCHEDULE 10
FLOWCHART OF MAIN ASSEMBLY PROCEDURE 11
KIT LAYOUT DIAGRAM 12
TRANSPORTATION POSTURES 13
LIST OF PARTS SENT INDIVIDUALLY 22
TOOLS AND EQUIPMENT TO BE USED FOR LOCAL ASSEMBLY 43
TIGHTENING TORQUE 45
COATING MATERIALS LIST 49
A ASSEMBLY OF CHASSIS 51
<Assembly of undercarriage> 52
A- 1 Assembly of track frame assembly and center frame assembly 52
A- 2 Installation of idler cushion cylinder piping 55
A- 3 Installation of travel motor piping 56
A- 4 Installation of travel motor cover 57
A- 5 Filling swing circle with grease 60
A- 6 Assembly of revolving frame assembly and undercarriage 61
A- 7 Installation of swing machinery (front) assembly (27t) Installation of swing motor (front) assembly (32t) 63
A- 8 Connection of swivel joint piping 64
A- 9 Connection of swing circle grease piping 66
<Assembly of upper structure> 67
A-10 Installation of hydraulic tank assembly 67
A-11 Installation of fuel tank assembly 72
A-12 Connection of fuel tank assembly piping and wiring 73
A-13 Installation of cab base assembly 75
A-14 Installation of emergency escape ladder 77
A-15 Installation of left floor assembly 78
A-16 Connection of cab base assembly piping 82
A-17 Connection of cab base assembly wiring 85
A-18 Connection of left floor assembly heater piping 91
<Coupling of power container> 92
A-19 Connection of left floor assembly wiring 92
A-20 Installation of tail pipe 94
A-21 Installation of power container assembly 95
A-22 Connection of suction piping 97
A-23 Connection of oil cooler piping and pump drain piping 99
A-24 Connection of fan motor drain piping 100
A-25 Installation of suction unit undercover 101
A-26 Connection of delivery piping 102
A-27 Connection of pilot piping and fan motor piping 104
A-28 Connection of power container assembly fuel piping 105
A-29 Connection of power container assembly air conditioner piping 107
A-30 Connection of power container assembly heater piping 108
A-31 Connection of power container assembly wiring 109
<Coupling of operator’s cab> 113
A-32 Installation of operator’s cab assembly 113
A-33 Installation of rotary lamp (if equipped) 117
A-34 Installation of ORBCOMM antenna (if equipped) 119
A-35 Connection of operator’s cab assembly wiring 120
A-36 Connection of operator’s cab assembly hydraulic piping 123
A-37 Connection of operator’s cab assembly window washer hose 125
A-38 Connection of operator’s cab assembly air conditioner piping 126
A-39 Connection of operator’s cab assembly heater piping 127
A-40 Installation of operator’s cab rear floor assembly 128
A-41 Installation of handrail around operator’s cab 129
<Coupling of exterior parts, counterweight, etc > 130
A-42 Installation of track frame ladder 130
A-43 Installation of power container side catwalk assemblies (right and left) 131
A-44 Installation of right floor assembly, grease can cover assembly and center floor 132
A-45 Installation of fuel tank right catwalk assembly 134
A-46 Installation of fuel tank front catwalk assembly 135
A-47 Adjustment of exterior parts clearance 136
A-48 Connection of grease reel piping 137
A-49 Installation of access ladder assembly 138
A-50 Installation of counterweight assembly 139
A-51 Installation of deformation preventing stoppers for catwalk assemblies (left and right) on the side of power container 140
A-52 Installation of handrail on counterweight 141
A-53 Installation of handrail clamps 142
A-54 Connection of fuel cut wire 145
A-55 Connection of drain piping under power container 146
A-56 Connection of battery wiring 147
<Starting of engine and inspection and servicing procedures> 148
A-57 Setting of hydraulic tank strainer 148
A-58 Starting engine, checking oil and coolant levels, bleeding air from each part, and adjusting track 149
A-59 Permanent tightening of swing circle bolt 164
A-60 Parts to be touched up after field assembly (chassis side) 165
A-61 Connection of engine heater connection port 166
A-62 Installation of optional harness 169
A-63 Installation of rear lamps 170
A-64 Installation of rear camera 175
A-65 Connection of emergency stop switch (if equipped) (at the right below container) 184
A-66 Connection of emergency stop switch (if equipped) (at the left side of ladder) 185
A-67 Installation of engine oil and PTO oil pipings 186
A-68 Installation of coolant piping 187
A-69 Installation of guard bracket (if equipped) 188
C ASSEMBLY OF BACKHOE 189
<Coupling of boom> 190
C- 1 Installation of boom cylinder 190
C- 2 Installation of boom cylinder hoses (Serial No 20095 and up) 192
C- 3 Assembly of boom sub assembly 193
C- 4 Installation of boom assembly 198
C- 5 Installation of boom cylinder head side 200
<Coupling of arm> 202
C- 6 Installation of hoses between boom and chassis 202
C- 7 Installation of arm assembly 203
C- 8 Installation of arm cylinder 206
C- 9 Connection of hoses between boom and arm 207
C-10 Connection of auto grease piping 208
C-11 Connection of wiring between boom and chassis 209
<Coupling of bucket> 210
C-12 Installation of bucket assembly 210
C-13 Installation of bucket link 213
C-14 Bleeding air from cylinders 215
C-15 Parts to be touched up after field assembly (work equipment side) 218
C-16 Bleeding air from auto grease circuit 219
LS ASSEMBLY OF LOADING SHOVEL WORK EQUIPMENT 223
LS- 1 Installation of arm cylinder bottom parts 224
LS- 2 Installation of boom cylinder to machine body 225
LS- 3 Installation of boom cylinder hoses 227
LS- 4 Installation of boom cylinder piping 228
LS- 5 Installation of boom assembly 229
LS- 6 Installation of boom cylinder head pins 230
LS- 7 Installation of hose between machine body and boom 231
LS- 8 Installation of bucket cylinder assembly 233
LS- 9 Installation of arm assembly 234
LS-10 Installation of arm cylinder assembly 235
LS-11 Installation of hoses between boom and arm 236
LS-12 Installation of bucket cylinder hoses 237
LS-13 Installation of grease feed hose of bucket cylinder 238
LS-14 Installation of bucket assembly 240
LS-15 Installation of arm cylinder junction hoses 241
LS-16 Installation of bottom dump hose and grease feed hose between arm and bucket 242
LS-17 Installation of arm dump cushion (proximity switch) 243
M INSPECTION AND SERVICING PROCEDURES AFTER ASSEMBLY 245
M- 1 Inspection of oil levels and coolant levels and using standard of fuel and lubricant 246
M- 2 Flushing of hydraulic circuit 248
M- 3 Releasing residual pressure from hydraulic circuit 251
M- 4 Releasing residual pressure from HIC circuit and check of gas pressure in HIC accumulator 252
M- 5 Charging air conditioner with refrigerant 253
M- 6 Installed angles of mirrors 256
M- 7 Installed angles of lights 259
VHMS CONTOROLLER INITIAL SETTING PROCEDURE 263
PC2000-8 Main pump air bleeding check sheet 281
FIELD ASSEMBLY INSPECTION REPORT (BACKHOE) 283
FIELD ASSEMBLY INSPECTION REPORT (LOADING SHOVEL) 309

IMAGES PREVIEW OF THE MANUAL:

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PLEASE NOTE:

• This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
• You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
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