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Komatsu PC2000-8 Hydraulic Excavator Operation & Maintenance Manual SN 20150 and up – PDF DOWNLOAD
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Komatsu PC2000-8 Hydraulic Excavator Operation & Maintenance Manual
SERIAL NUMBERS 20150 and up
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Description
Komatsu PC2000-8 Hydraulic Excavator Operation & Maintenance Manual
FILE DETAILS:
Komatsu PC2000-8 Hydraulic Excavator Operation & Maintenance Manual
Brands: Komatsu
Equipment Type: Hydraulic Excavators
Manuals Type: Operation & Maintenance Manual
Machine Model: PC2000-8
Serial Number: 20150 and up
Book Code: TEN00324-01
Language: English
Pages: 527
File Format: Portable Document Format (PDF)
KOMATSU PC2000-8 HYDRAULIC EXCAVATOR OPERATION & MAINTENANCE MANUAL SN 20150 AND UP – PDF DOWNLOAD:
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
Komatsu PC2000-8 Hydraulic Excavator Operation & Maintenance Manual
BEFORE READING THIS MANUAL :
This manual gives details of the operation and methods of inspection and maintenance for this machine that must be obeyed in order to use the machine safely. Most accidents are caused by the failure to follow fundamental safety rules for the operation and maintenance of machines. Read, understand and follow all precautions and warnings in this manual and on the machine before performing operation and maintenance.
- Failure to do so may result in serious injury or death. Komatsu cannot predict every circumstance that might involve a potential hazard when the machine is used. Therefore, the safety messages in this manual and on the machine may not include all possible safety precautions. If you carry out any operation, inspection, or maintenance under conditions that are not described in this manual, understand that it is your responsibility to take the necessary precautions to ensure safety. In no event should you or others engage in the prohibited uses or actions described in this manual. Improper operation and maintenance of the machine can be hazardous and could result in serious injury or death.
- If you sell the machine, be sure to give this manual to the new owner together with the machine. Always keep this Operation and Maintenance Manual in the location shown on the right so that all relevant personnel can read it at any time. Storage location for the Operation and Maintenance Manual: magazine box on the left side of the operator’s seat. If this manual is lost or damaged, contact your distributor immediately to arrange for its replacement.
- For details regarding the machine serial No. you will need to provide your Komatsu distributor, see “YOUR MACHINE SERIAL NUMBERS AND DISTRIBUTOR (PAGE 1-7)”. This manual uses the international units (SI) for units of measurement. For reference, units that have been used in the past are given in ( ). The explanations, values, and illustrations in this manual have been prepared based on the latest information available as of the date of its publication. Continuing improvements in the design of this machine may lead to additional changes that are not reflected in this manual.
- Consult Komatsu or your Komatsu distributor for the latest available information concerning your machine or with questions regarding information contained in this manual. The numbers in circles in the illustrations correspond to the numbers in ( ) in the text. (For example:1 → (1)) Komatsu delivers machines that comply with all applicable regulations and standards of the country to which it has been shipped.
- If this machine has been purchased in another country, it may lack certain safety devices and specifications that are necessary for use in your country. If there is any question about whether your product complies with the applicable standards and regulations of your country, consult Komatsu or your Komatsu distributor before operating the machine.
TABLE OF CONTENTS:
Komatsu PC2000-8 Hydraulic Excavator Operation & Maintenance Manual
COVER.......................................................................................... 1 FOREWORD....................................................................................... 2 BEFORE READING THIS MANUAL................................................................. 3 SAFETY INFORMATION......................................................................... 4 INTRODUCTION............................................................................... 5 USE OF MACHINE......................................................................... 5 DIRECTIONS OF MACHINE.................................................................. 5 VISIBILITY FROM OPERATOR'S SEAT........................................................ 6 PRODUCT INFORMATION........................................................................ 7 PRODUCT IDENTIFICATION NUMBER (PIN)/MACHINE SERIAL NO. PLATE........................... 7 EPA REGULATIONS, ENGINE NUMBER PLATE................................................... 7 SERVICE METER LOCATION................................................................. 8 YOUR MACHINE SERIAL NUMBERS AND DISTRIBUTOR............................................ 8 CONTENTS................................................................................... 9 SAFETY......................................................................................... 14 SAFETY..................................................................................... 15 SAFETY LABELS.............................................................................. 18 LOCATION OF SAFETY LABELS.............................................................. 19 SAFETY LABELS.......................................................................... 20 GENERAL PRECAUTIONS COMMON TO OPERATION AND MAINTENANCE.................................... 25 PRECAUTIONS BEFORE STARTING OPERATION.................................................. 25 PREPARATIONS FOR SAFE OPERATION........................................................ 25 FIRE PREVENTION........................................................................ 27 PRECAUTIONS WHEN GETTING ON OR OFF MACHINE............................................. 28 DO NOT GET CAUGHT IN WORK EQUIPMENT.................................................... 30 PRECAUTIONS RELATED TO PROTECTIVE STRUCTURES........................................... 30 PROTECTION AGAINST FALLING, FLYING, INTRUDING OBJECTS.................................. 31 UNAUTHORIZED MODIFICATION.............................................................. 31 PRECAUTIONS RELATED TO ATTACHMENTS AND OPTIONS......................................... 32 PRECAUTIONS RELATED TO CAB GLASS....................................................... 32 PRECAUTIONS WHEN RUNNING ENGINE INSIDE BUILDING........................................ 32 PRECAUTIONS FOR OPERATION.................................................................. 33 PRECAUTIONS FOR JOBSITE................................................................ 33 STARTING ENGINE........................................................................ 35 OPERATION.............................................................................. 37 TRANSPORTATION......................................................................... 44 TOWING................................................................................. 45 LIFTING OBJECTS WITH BUCKET............................................................ 45 PRECAUTIONS FOR MAINTENANCE................................................................ 46 PRECAUTIONS BEFORE STARTING INSPECTION AND MAINTENANCE................................. 46 PRECAUTIONS FOR INSPECTION AND MAINTENANCE............................................. 50 OPERATION...................................................................................... 56 MACHINE VIEW ILLUSTRATIONS................................................................. 57 OVERALL MACHINE VIEW................................................................... 57 CONTROLS AND GAUGES.................................................................... 58 DETAILED CONTROLS AND GAUGES............................................................... 62 MONITORING SYSTEM...................................................................... 62 SWITCHES (INSIDE OPERATOR'S CAB).......................................................137 SWITCHES (INSIDE CAB BASE ROOM)........................................................147 SWITCHES (OUTSIDE OF MACHINE)..........................................................150 LAMP (INSIDE OPERATOR'S CAB)...........................................................161 LAMP (OUTSIDE OF MACHINE)..............................................................165 CONTROL LEVERS AND PEDALS..............................................................167 DOOR LOCK..............................................................................170 EMERGENCY EXIT FROM OPERATOR'S CAB.....................................................170 EMERGENCY ESCAPE HAMMER................................................................171 HANDLING EMERGENCY LADDER..............................................................172 FIRE EXTINGUISHER......................................................................176 CAP WITH LOCK..........................................................................177 ASHTRAY................................................................................178 CUP HOLDER.............................................................................178 MAGAZINE BOX...........................................................................179 HOOK...................................................................................179 UTILITY BOX............................................................................180 AIR CONDITIONER CONTROLS...............................................................181 RADIO..................................................................................199 AUXILIARY ELECTRIC POWER...............................................................204 FUSE...................................................................................205 CIRCUIT BREAKER........................................................................207 FUSE (IF EQUIPPED).....................................................................210 CONTROLLER.............................................................................211 TOOL, CAN STORAGE PLACE................................................................212 HANDLING GREASE PUMP AND GREASE GUN....................................................212 ACCUMULATOR............................................................................220 HANDLING HYDRAULIC LADDER..............................................................222 HANDLING MACHINES EQUIPPED WITH VHMS...................................................229 MACHINE OPERATIONS AND CONTROLS............................................................231 BEFORE STARTING ENGINE.................................................................231 STARTING ENGINE........................................................................262 AFTER STARTING ENGINE..................................................................265 STOPPING THE ENGINE....................................................................277 MACHINE OPERATION......................................................................286 STEERING THE MACHINE...................................................................290 SWINGING...............................................................................292 WORK EQUIPMENT CONTROLS AND OPERATIONS.................................................294 WORKING MODE...........................................................................296 PROHIBITED OPERATIONS..................................................................297 GENERAL OPERATION INFORMATION..........................................................301 TRAVELING ON SLOPES....................................................................302 ESCAPE FROM MUD........................................................................304 RECOMMENDED APPLICATIONS...............................................................305 BUCKET REPLACEMENT.....................................................................306 PARKING MACHINE........................................................................308 CHECK BEFORE SHUT OFF ENGINE...........................................................309 MACHINE INSPECTION AFTER DAILY WORK....................................................309 LOCKING................................................................................310 TRANSPORTATION.............................................................................311 TRANSPORTATION PROCEDURE...............................................................311 PRECAUTIONS FOR TRANSPORTATION.........................................................311 METHOD OF LIFTING UNITS FOR TRANSPORTATION.............................................311 TRANSPORTATION POSTURE.................................................................311 COLD WEATHER OPERATION.....................................................................312 COLD WEATHER OPERATION INFORMATION.....................................................312 AFTER DAILY WORK COMPLETION............................................................314 AFTER COLD WEATHER SEASON..............................................................314 LONG TERM STORAGE..........................................................................315 BEFORE STORAGE.........................................................................315 DURING STORAGE.........................................................................315 AFTER STORAGE..........................................................................316 STARTING MACHINE AFTER LONG-TERM STORAGE...............................................316 TROUBLES AND ACTIONS.......................................................................317 RUNNING OUT OF FUEL....................................................................317 PHENOMENA THAT ARE NOT FAILURES........................................................317 TOWING THE MACHINE.....................................................................318 SEVERE JOB CONDITION...................................................................318 DISCHARGED BATTERY.....................................................................319 OTHER TROUBLE..........................................................................324 MAINTENANCE....................................................................................330 MAINTENANCE INFORMATION....................................................................331 OUTLINE OF SERVICE.........................................................................333 HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC.................................333 ELECTRIC SYSTEM MAINTENANCE............................................................337 WEAR PARTS.................................................................................338 WEAR PARTS LIST........................................................................338 RECOMMENDED FUEL, COOLANT, AND LUBRICANT...................................................339 RECOMMENDED BRANDS, RECOMMENDED QUALITY FOR PRODUCTS OTHER THAN KOMATSU GENUINE OIL....341 TIGHTENING TORQUE SPECIFICATIONS...........................................................342 TIGHTENING TORQUE LIST.................................................................342 SAFETY CRITICAL PARTS......................................................................343 SAFETY CRITICAL PARTS LIST.............................................................344 MAINTENANCE SCHEDULE.......................................................................345 MAINTENANCE SCHEDULE CHART.............................................................345 MAINTENANCE PROCEDURE......................................................................347 INITIAL 100 HOURS MAINTENANCE (ONLY AFTER THE FIRST 100 HOURS).........................347 INITIAL 500 HOURS MAINTENANCE (ONLY AFTER THE FIRST 500 HOURS).........................347 INITIAL 4000 HOURS MAINTENANCE (ONLY AFTER THE FIRST 4000 HOURS).......................347 WHEN REQUIRED..........................................................................348 CHECK BEFORE STARTING..................................................................391 EVERY 250 HOURS MAINTENANCE............................................................392 EVERY 500 HOURS MAINTENANCE............................................................401 EVERY 1000 HOURS MAINTENANCE...........................................................415 EVERY 2000 HOURS MAINTENANCE...........................................................435 EVERY 4000 HOURS MAINTENANCE...........................................................437 EVERY 5000 HOURS MAINTENANCE...........................................................441 EVERY 8000 HOURS MAINTENANCE...........................................................445 SPECIFICATIONS.................................................................................446 SPECIFICATIONS.............................................................................447 ATTACHMENTS, OPTIONS...........................................................................450 GENERAL PRECAUTIONS FOR SAFETY.............................................................451 PRECAUTIONS WHEN SELECTING.............................................................451 READ THE INSTRUCTION MANUAL THOROUGHLY.................................................451 PRECAUTIONS WHEN REMOVING OR INSTALLING................................................451 PRECAUTIONS WHEN USING.................................................................451 ATTACHMENT GUIDE...........................................................................452 COMBINATIONS OF WORK EQUIPMENT.........................................................452 FRONT GUARD............................................................................452 HANDLING FUEL QUICK CHARGE.................................................................453 GENERAL LOCATIONS......................................................................453 PROCEDURE FOR OPERATING FUEL CHARGE....................................................454 REPLACE FUEL TANK BREATHER ELEMENT.....................................................456 ACTION WHEN MACHINE DOES NOT MOVE BECAUSE OF FAILURE IN PROXIMITY SWITCH...............457 HANDLING SERVICE CENTER....................................................................461 GENERAL LOCATIONS......................................................................461 PROCEDURE FOR OPERATING SERVICE ARM....................................................462 METHOD OF DRAINING, ADDING LUBRICANT AND COOLANT FROM SERVICE PANEL....................465 GREASING LADDER SERVICE ARM............................................................475 REPLACE FUEL TANK BREATHER ELEMENT.....................................................476 ACTION WHEN MACHINE DOES NOT MOVE BECAUSE OF FAILURE IN PROXIMITY SWITCH...............477 HANDLING JUMP START RECEPTACLE.............................................................481 GENERAL LOCATIONS......................................................................481 CONNECTED PROCEDURE OF EXTERNAL POWER SOURCE...........................................481 ORBCOM CONTROLLER (COMMUNICATIONS TERMINAL)................................................483 LOADING SHOVEL.................................................................................484 MACHINE VIEW ILLUSTRATIONS.................................................................485 OVERALL MACHINE VIEW...................................................................485 EXPLANATION OF COMPONENTS..................................................................486 SWITCHES...............................................................................486 OPERATIONS.................................................................................488 OPERATION OF WORK EQUIPMENT............................................................488 PRECAUTIONS DURING OPERATION...........................................................490 EXCAVATOR WORK.........................................................................494 PRECAUTIONS WHEN DISASSEMBLING MACHINE.....................................................495 RELEASING PRESSURE.....................................................................495 TRANSPORTATION.............................................................................496 MACHINE CONFIGURATION FOR TRANSPORT....................................................496 MAINTENANCE................................................................................497 EVERY 10 HOURS MAINTENANCE.............................................................497 SPECIFICATION..............................................................................502 WEAR PARTS.................................................................................504 WEAR PARTS LIST........................................................................504 COMBINATION OF WORK EQUIPMENT..............................................................505 COMBINATION OF WORK EQUIPMENT..........................................................505 INDEX..........................................................................................506
PLEASE NOTE:
- This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
- Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.
